Equipment for facilitating automatic boxing of bean vermicelli through coating process

Abstract

The utility model discloses a coating process convenient bean vermicelli automatic boxing device which comprises a rack, a split charging mechanism is arranged on the rack, a conveying device is arranged below the split charging mechanism, and a drying box is conveyed to a drying area through the conveying device to be dried; the sub-packaging mechanism comprises a guide funnel, a sub-packaging funnel, a sub-packaging cylinder and a discharge funnel; the multiple guide funnels are sequentially arranged in the width direction of the rack, the sub-packaging funnels are arranged at the bottom ends of the guide funnels, the bottom ends of the guide funnels are sleeved with the top ends of the sub-packaging funnels, and the side walls of the top ends of the sub-packaging funnels are connected with the side walls of the top ends of the guide funnels through pin shafts; the discharging funnels are located below the split charging funnels, two discharging funnels which are arranged side by side in the width direction of the rack are arranged below each split charging funnel, the discharging funnels are fixedly connected with the rack, and the bottom ends of the discharging funnels correspond to the drying boxes; the split charging air cylinder is connected between the rack and the split charging funnels and can push the split charging funnels to swing in a reciprocating mode.

Description

Technical Field

[0001] This utility model relates to the field of vermicelli processing, and in particular to a coating process that facilitates automatic vermicelli boxing equipment. Background Technology

[0002] Instant rice noodles have become a popular fast food due to their numerous advantages, including being time-saving, convenient, small in size, fuel-efficient, easy to eat, carry, and store. They are also rich in carbohydrates, meeting modern people's nutritional needs. Traditionally, instant rice noodles are packaged by hand after the rice sheets are cut into strips and manually packed into boxes. These strips are then manually transported to the drying line for weighing and packaging. The process is cumbersome, time-consuming, and labor-intensive, and the manual labor cannot keep up with the production speed of the rice sheet cutting equipment, severely impacting the processing rate of instant rice noodles.

[0003] Patent No. ZL202010296149.4 discloses a processing device for sweet potato instant noodles. It conveys the dried noodle balls and the packaging box through a conveying mechanism, and the packaging box is sealed by manually placing the noodle balls into the packaging box. However, it mainly processes the dried noodle balls and does not process the process before drying. Therefore, it is necessary to study an automatic boxing device for instant noodles with coating process to process the process before drying, so as to improve the processing speed of instant noodles. Summary of the Invention

[0004] The purpose of this invention is to address the above-mentioned problems by providing a coating process that is simple in structure and easy to use, which facilitates the automatic boxing of rice noodles.

[0005] To achieve the above objectives, the technical solution of this utility model is as follows:

[0006] An automatic boxing device for convenient coating process of rice noodles includes a frame, a dispensing mechanism on the frame, and a conveying device below the dispensing mechanism to transport the drying boxes to a drying area for drying. The dispensing mechanism includes a guide funnel, a dispensing funnel, a dispensing cylinder, and a discharge funnel. Several guide funnels are arranged sequentially along the width of the frame. Several corresponding dispensing funnels are located at the bottom of each guide funnel, and the tops of the dispensing funnels are fitted onto the guide funnels. The bottom outer side of the hopper and the top side wall of the dispensing funnel are connected to the top side wall of the guide funnel by a pin; the discharge funnel is located below the dispensing funnel and two discharge funnels are arranged side by side along the width of the frame below each dispensing funnel. The discharge funnel is fixedly connected to the frame and the bottom of the discharge funnel is correspondingly set to the drying box; the dispensing cylinder is connected between the frame and several dispensing funnels and can push several dispensing funnels to perform reciprocating swinging motion, so as to perform the filling operation of the drying box through the two discharge funnels below the dispensing funnels.

[0007] Furthermore, the length direction of the dispensing cylinder is consistent with the width direction of the frame, one end of the dispensing cylinder is hinged to one end side wall of the frame, and the other end of the dispensing cylinder is respectively connected to the middle outer side wall pin of several dispensing funnels.

[0008] Furthermore, the conveying equipment includes a conveying frame, a conveying motor, a conveying chain, chain gears, a chain drive shaft, and a conveying crossbar. The conveying frame is fixedly connected to the bottom of the machine frame, and the conveying motor is fixedly connected to the conveying frame. Chain drive shafts are provided at both ends of the conveying frame along its length, and these shafts are rotatably connected to the conveying frame. The axial direction of the chain drive shafts is consistent with the width direction of the conveying frame. Chain gears are fixedly connected to both ends of the axial direction of the chain drive shafts, one of which is connected to the conveying motor. There are two conveying chains, which mesh with the chain gears located on both sides of the conveying frame along its width, respectively, and the conveying operation is achieved through the chain gears. A conveying crossbar is connected between the two conveying chains via a pin shaft. The length direction of the conveying crossbar is consistent with the width direction of the machine frame. Several drying boxes with open tops are connected to the conveying crossbar, and these drying boxes are correspondingly arranged with several discharge funnels.

[0009] Furthermore, the coating process facilitates automatic boxing of vermicelli, which also includes a sorting mechanism. The sorting mechanism includes a sorting frame, a shredding assembly, sorting components, and a sorting conveyor belt. The shredding assembly is connected to the sorting frame, and the length direction of the sorting component is consistent with the width direction of the frame. Both ends of the sorting component along its length are rotatably connected to the sorting frame, and the sorting component is drive-connected to the shredding assembly. The sorting conveyor belt is connected between the bottom of the sorting frame and the top of the frame. Several sorting wheels are arranged along the length direction of the sorting component, and the sorting wheels can rotate with the sorting component. The sorting wheels are wheel-shaped structures that are thicker near the axis and thinner near the edge, and there is a sorting gap with the same spacing between adjacent sorting wheels.

[0010] Furthermore, the shredding assembly includes a shredding motor and two shredding rollers arranged opposite each other; the two shredding rollers are rotatably connected to the sorting frame and located above the sorting component, and one end of each of the two shredding rollers is fixedly connected to a shredding gear and the two shredding gears are meshed together; the shredding motor is fixedly connected to the sorting frame and is connected to one of the shredding rollers and the sorting component in a transmission connection.

[0011] Furthermore, the coating process facilitates automatic boxing of rice noodles and also includes a cutting mechanism. The cutting mechanism includes a cluster funnel and a cutting cylinder. Several cluster funnels are arranged and are fixed sequentially on the frame along the width direction of the frame. The cluster funnels correspond to the rowing gaps between several adjacent rowing wheels. The tops of the cluster funnels are all located below one end of the rowing conveyor belt. The cluster funnels have a narrowing structure with a large inner diameter at the port and a small inner diameter at the bottom. The cutting cylinder is located below the bottom of the cluster funnel. One end of the cutting cylinder is fixedly connected to the frame, and the other end of the cutting cylinder is connected to a cutting blade, which cuts the material coming out of the bottom of the cluster funnel.

[0012] Furthermore, the coating process facilitates automatic boxing of rice noodles, which also includes a weighing mechanism. The weighing mechanism includes a weighing funnel and a funnel switch. Several weighing funnels are provided, with each weighing funnel corresponding to a cluster funnel. The weighing funnels are positioned below the corresponding cluster funnels. A funnel switch, which can be controlled by a cylinder, is provided at the bottom of each weighing funnel. A weighing sensor is provided inside each weighing funnel. Several guide funnels are positioned below the weighing funnels and are positioned corresponding to the weighing funnels.

[0013] Furthermore, a guide plate is provided between the weighing funnel and the corresponding guide funnel, and the material weighed in the weighing funnel is transferred to the guide funnel through the guide plate. There are several guide plates, and several guide plates are provided corresponding to several weighing funnels. The guide plates are fixedly connected to the frame.

[0014] Furthermore, the bottom of the split frame is fixedly connected to a first support platform and placed on the ground through the first support platform, and the frame is fixedly connected to one side of the first support platform; a second support platform is provided above the conveying frame, and a staircase structure for easy walking is fixedly connected between the second support platform and the ground, and between the second support platform and the first support platform.

[0015] Compared with the prior art, the advantages and positive effects of this utility model are:

[0016] This invention employs a design with a dispensing mechanism on a frame and a conveying device below the frame. During vermicelli processing, the conveying device carries the drying boxes between the dispensing mechanism and the drying area. When the drying boxes reach the dispensing mechanism, the vermicelli falls from the discharge funnel into the drying box. The drying box then enters the drying area via the conveying device, thus drying the vermicelli. Its simple structure and convenient operation effectively realize the vermicelli loading and drying process. The entire process is fully automated, requiring no manual intervention, simplifying the vermicelli processing steps and reducing labor costs. Furthermore, the dispensing mechanism uses a dispensing funnel to distribute the vermicelli. When the dispensing cylinder is in a contracted state, the bottom of the dispensing funnel connects to one corresponding discharge funnel for dispensing. When the dispensing cylinder is in an extended state, the bottom of the dispensing funnel connects to another corresponding discharge funnel for dispensing, effectively doubling the number of vermicelli boxes and further improving the processing speed of the vermicelli. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the structure of this utility model;

[0019] Figure 2 This is the main view of the present invention.

[0020] Figure 3 This is a diagram of the rack's connection structure;

[0021] Figure 4 This is a schematic diagram of the sorting mechanism;

[0022] Figure 5 This is a partial structural diagram of the conveying equipment. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, any modifications, equivalent substitutions, improvements, etc., made by those skilled in the art to all other embodiments obtained without creative effort should be included within the protection scope of the present utility model.

[0024] like Figures 1 to 5 As shown, this embodiment discloses an automatic boxing device for convenient rice noodles with coating process, including a frame 1, a dispensing mechanism 2 is provided on the frame 1, and a conveying device 3 is provided below the dispensing mechanism 2. The drying box 305 is conveyed to the drying area for drying operation through the conveying device 3.

[0025] The dispensing mechanism 2 includes a guide funnel 201, a dispensing funnel 202, a dispensing cylinder 203, and a discharge funnel 204. Several guide funnels 201 are arranged sequentially along the width of the frame 1. Several corresponding dispensing funnels 202 are located at the bottom of each guide funnel 201. The top of each dispensing funnel 202 is fitted onto the outer side of the bottom of the guide funnel 201, and the top sidewall of the dispensing funnel 202 is pin-connected to the top sidewall of the guide funnel 201. The discharge funnel 204... 4. Below the dispensing funnel 202, there are two discharge funnels 204 arranged side by side along the width direction of the frame 1. The discharge funnels 204 are fixedly connected to the frame 1 and their bottom ends are corresponding to the drying box 305. The dispensing cylinder 203 is connected between the frame 1 and the several dispensing funnels 202 and can push the several dispensing funnels 202 to perform a reciprocating swinging motion so as to perform a filling operation on the drying box 305 through the two discharge funnels 204 below the dispensing funnels 202.

[0026] The length direction of the dispensing cylinder 203 is consistent with the width direction of the frame 1. One end of the dispensing cylinder 203 is hinged to one side wall of the frame 1, and the other end of the dispensing cylinder 203 is connected to the middle outer side wall pin of several dispensing funnels 202.

[0027] When the dispensing cylinder is in the extension and retraction state, it will drive the dispensing funnel to swing. The bottom of the dispensing funnel corresponds to two different discharge funnels, thus realizing the technical effect of feeding material into two discharge funnels and filling two drying boxes through one dispensing funnel.

[0028] The conveying device 3 includes a conveying frame 301, a conveying motor, a conveying chain 304, a chain gear 303, a chain drive shaft 302, and a conveying crossbar. The conveying frame 301 is fixedly connected to the bottom end of the frame 1, and the conveying motor is fixedly connected to the conveying frame 301. Chain drive shafts 302 are provided at both ends of the conveying frame 301 along its length, and the chain drive shafts 302 are rotatably connected to the conveying frame 301. The axial direction of the chain drive shafts 302 is consistent with the width direction of the conveying frame 301, and chains are fixedly connected to both ends of the axial direction of the chain drive shafts 302. Gear 303, one of which is a chain gear 303 connected to the conveyor motor; there are two conveyor chains 304, which are respectively meshed with the chain gears 303 on both sides of the width direction of the conveyor frame 301, and the conveying operation is realized through the chain gears 303; a conveyor crossbar is connected between the two conveyor chains 304 by a pin shaft, the length direction of the conveyor crossbar is consistent with the width direction of the frame 1, and several drying boxes 305 with open tops are connected to the conveyor crossbar, and the several drying boxes 305 are correspondingly arranged with several discharge funnels 204.

[0029] The conveyor will move each row of drying boxes. When it moves to the bottom of the discharge funnel, it will pause for a few seconds to allow the discharge funnel to feed the vermicelli into the drying boxes. After moving out of the drying area, the vermicelli in the drying boxes will be taken out, and the conveyor will move the empty drying boxes back to the bottom of the discharge funnel for filling.

[0030] The coating process facilitates automatic boxing of rice noodles, and the automatic rice noodle boxing equipment also includes a sorting mechanism 4. The sorting mechanism 4 includes a sorting frame 401, a shredding assembly 403, a sorting component 402, and a sorting conveyor belt 404. The shredding assembly 403 is connected to the sorting frame 401. The length direction of the sorting component 402 is consistent with the width direction of the frame 1. Both ends of the sorting component 402 are rotatably connected to the sorting frame 401, and the sorting component 402 is drive-connected to the shredding assembly. The conveyor belt 404 is connected between the bottom end of the sizing frame 401 and the top end of the frame 1. The sizing component 402 is set above the sizing conveyor belt 404. Several sizing wheels 4021 are arranged on the sizing component 402 along the length direction of the sizing component 402, and the sizing wheels 4021 can rotate with the sizing component 402. The sizing wheels 4021 are wheel-shaped structures that are thicker near the axis and thinner near the edge. There are sizing gaps 4022 with the same spacing between adjacent sizing wheels 4021.

[0031] The shredding assembly 403 includes a shredding motor 4031 and two shredding rollers 4032 arranged opposite to each other. The two shredding rollers 4032 are rotatably connected to the sorting frame 401 and located above the sorting component 402. One end of each of the two shredding rollers 4032 is fixedly connected to a shredding gear 4033, and the two shredding gears 4033 are meshed together. The shredding motor 4031 is fixedly connected to the sorting frame 401, and the shredding motor 4031 is connected to one of the shredding rollers 4032 and the sorting component 402 in a transmission connection.

[0032] During production, the rice noodle sheet passes through two shredding rollers and is cut into rice noodles by the grooves on the rollers. As the rice noodles fall, they are obstructed by the outer wall of the separating rollers, causing them to enter the separating gap between adjacent separating rollers to achieve the separating effect. Finally, they fall onto the separating conveyor belt to move to the next process.

[0033] The coating process facilitates automatic boxing of rice noodles, and the cutting mechanism 5 is also included. The cutting mechanism 5 includes a cluster funnel 501 and a cutting cylinder 502. Several cluster funnels 501 are provided and are fixed sequentially on the frame 1 along the width direction. The cluster funnels 501 correspond to the rowing gaps 4022 between several adjacent rowing wheels 4021. The tops of the cluster funnels 501 are all located below one end of the rowing conveyor belt 404. The cluster funnels 501 have a narrowed diameter structure with a large inner diameter at the port and a small inner diameter at the bottom. The cutting cylinder 502 is located below the bottom of the cluster funnels 501. One end of the cutting cylinder 502 is fixedly connected to the frame 1, and the other end of the cutting cylinder 502 is connected to a cutting blade, which cuts the material coming out of the bottom of the cluster funnels 501.

[0034] After being sorted, the rice noodles are conveyed by a sorting conveyor belt into the corresponding cluster funnels. After falling from the cluster funnels, they are cut to the same length by the cutting blades on the cutting cylinder, and then sent to the weighing mechanism for weighing.

[0035] The coating process facilitates automatic boxing of rice noodles, and the automatic boxing equipment also includes a weighing mechanism 6. The weighing mechanism 6 includes a weighing funnel 601 and a funnel switch. Several weighing funnels 601 are provided, and several weighing funnels 601 are correspondingly arranged with several clustered funnels 501. The weighing funnels 601 are located below the corresponding clustered funnels 501. A funnel switch that can be controlled by a cylinder is provided at the bottom of the weighing funnel 601. A weighing sensor is provided inside the weighing funnel 601. Several guide funnels 201 are arranged below the several weighing funnels 601, and the guide funnels 201 are correspondingly arranged with the weighing funnels 601.

[0036] A guide plate 602 is provided between the weighing funnel 601 and the corresponding guide funnel 201. The material weighed in the weighing funnel 601 is transferred to the guide funnel 201 through the guide plate 602. There are several guide plates 602, and several guide plates 602 are corresponding to several weighing funnels 601. The guide plates 602 are fixedly connected to the frame 1.

[0037] After being cut, the vermicelli enters the weighing funnel and is weighed by a weighing sensor. After weighing, the funnel switch is opened, allowing the vermicelli to fall into the guide plate and flow into the guide funnel. The vermicelli is then packaged into boxes by the dispensing mechanism.

[0038] The bottom of the split frame 401 is fixedly connected to a first support platform 7 and placed on the ground through the first support platform 7. The frame 1 is fixedly connected to one side of the first support platform 7. A second support platform 8 is provided above the conveying frame 301. A staircase structure 801 for easy walking is fixedly connected between the second support platform 8 and the ground, and between the second support platform 8 and the first support platform 7.

[0039] The design of the first and second support platforms facilitates the later maintenance and repair of the entire equipment. People can access the first and second support platforms via the staircase structure to repair and replace the mechanical parts in each mechanism, further improving the effectiveness of this utility model.

[0040] This invention employs a design with a dispensing mechanism on a frame and a conveying device below the frame. During vermicelli processing, the conveying device carries the drying boxes between the dispensing mechanism and the drying area. When the drying boxes reach the dispensing mechanism, the vermicelli falls from the discharge funnel into the drying box. The drying box then enters the drying area via the conveying device, thus drying the vermicelli. Its simple structure and convenient operation effectively realize the vermicelli loading and drying process. The entire process is fully automated, requiring no manual intervention, simplifying the vermicelli processing steps and reducing labor costs. Furthermore, the dispensing mechanism uses a dispensing funnel to distribute the vermicelli. When the dispensing cylinder is in a contracted state, the bottom of the dispensing funnel connects to one corresponding discharge funnel for dispensing. When the dispensing cylinder is in an extended state, the bottom of the dispensing funnel connects to another corresponding discharge funnel for dispensing, effectively doubling the number of vermicelli boxes and further improving the processing speed of the vermicelli.

Claims

1. A coating process-efficient automatic boxing device for rice noodles, comprising a frame, characterized in that: The frame is equipped with a dispensing mechanism, and a conveying device is located below the dispensing mechanism to transport the drying boxes to the drying area for drying operations. The dispensing mechanism includes a guide funnel, a dispensing funnel, a dispensing cylinder, and a discharge funnel. There are several guide funnels arranged sequentially along the width of the frame. Several dispensing funnels are located at the bottom of the guide funnels, and the top of the dispensing funnel is fitted onto the outside of the bottom of the guide funnel, with the top sidewall of the dispensing funnel connected to the top sidewall of the guide funnel by a pin. The discharge funnels are located below the dispensing funnels, and two discharge funnels are arranged side by side along the width of the frame below each dispensing funnel. The discharge funnels are fixedly connected to the frame, and their bottoms are corresponding to the drying boxes. The dispensing cylinder is connected between the frame and the dispensing funnels and can push the dispensing funnels to reciprocate, so as to fill the drying boxes through the two discharge funnels below the dispensing funnels.

2. The automatic box-loading equipment for rice noodles using the coating process as described in claim 1, characterized in that: The length direction of the dispensing cylinder is consistent with the width direction of the frame. One end of the dispensing cylinder is hinged to one side wall of the frame, and the other end of the dispensing cylinder is connected to the middle outer side wall pin of several dispensing funnels respectively.

3. The automatic rice noodle box feeding device with coating process as described in claim 2, characterized in that: The conveying equipment includes a conveying frame, a conveying motor, conveying chains, chain gears, chain drive shafts, and a conveying crossbar. The conveying frame is fixedly connected to the bottom of the machine frame, and the conveying motor is fixedly connected to the conveying frame. Chain drive shafts are provided at both ends of the conveying frame along its length, and these shafts are rotatably connected to the conveying frame. The axial direction of the chain drive shafts is consistent with the width direction of the conveying frame. Chain gears are fixedly connected to both ends of the axial direction of the chain drive shafts, one of which is connected to the conveying motor. There are two conveying chains, which mesh with chain gears located on both sides of the conveying frame along its width, and the conveying operation is achieved through the chain gears. A conveying crossbar is connected between the two conveying chains via a pin shaft. The length direction of the conveying crossbar is consistent with the width direction of the machine frame. Several drying boxes with open tops are connected to the conveying crossbar, and these drying boxes are correspondingly arranged with several discharge funnels.

4. The coating process-convenient automatic box-feeding equipment for vermicelli as described in claim 3, characterized in that: The coating process facilitates automatic boxing of vermicelli, and the automatic boxing equipment also includes a sorting mechanism. The sorting mechanism includes a sorting frame, a shredding assembly, sorting components, and a sorting conveyor belt. The shredding assembly is connected to the sorting frame. The length direction of the sorting component is consistent with the width direction of the frame. The two ends of the sorting component along its length are rotatably connected to the sorting frame, and the sorting component is drive-connected to the shredding assembly. The sorting conveyor belt is connected between the bottom of the sorting frame and the top of the frame. Several sorting wheels are arranged along the length direction of the sorting component, and the sorting wheels can rotate with the sorting component. The sorting wheels are wheel-shaped structures that are thicker near the axis and thinner near the edge. There is a sorting gap with the same spacing between adjacent sorting wheels.

5. The automatic rice noodle box feeding device with coating process as described in claim 4, characterized in that: The shredding assembly includes a shredding motor and two shredding rollers arranged opposite each other. The two shredding rollers are rotatably connected to the sorting frame and located above the sorting component. One end of each of the two shredding rollers is fixedly connected to a shredding gear, and the two shredding gears are meshed together. The shredding motor is fixedly connected to the sorting frame and is connected to one of the shredding rollers and the sorting component for transmission.

6. The coating process-convenient automatic box-feeding equipment for vermicelli as described in claim 5, characterized in that: The coating process facilitates automatic boxing of rice noodles, and the cutting mechanism also includes a clustering funnel and a cutting cylinder. Several clustering funnels are arranged and sequentially fixed to the frame along its width. The clustering funnels correspond to the spacing gaps between several adjacent sorting wheels. The tops of the clustering funnels are all located below one end of the sorting conveyor belt. The clustering funnels have a narrowing structure with a large inner diameter at the port and a small inner diameter at the bottom. The cutting cylinder is located below the bottom of the clustering funnel. One end of the cutting cylinder is fixedly connected to the frame, and the other end is connected to a cutting blade, which cuts the material exiting from the bottom of the clustering funnel.

7. The coating process-convenient automatic rice noodle box feeding device as described in claim 6, characterized in that: The coating process facilitates automatic boxing of rice noodles, and the automatic boxing equipment also includes a weighing mechanism. The weighing mechanism includes a weighing funnel and a funnel switch. Several weighing funnels are provided, and the several weighing funnels are corresponding to several clustered funnels. The weighing funnels are located below the corresponding clustered funnels. A funnel switch that can be controlled by a cylinder is provided at the bottom of the weighing funnel. A weighing sensor is provided inside the weighing funnel. Several guide funnels are provided below the several weighing funnels, and the guide funnels are corresponding to the weighing funnels.

8. The automatic rice noodle box feeding device with coating process as described in claim 7, characterized in that: A guide plate is provided between the weighing funnel and the corresponding guide funnel. The material weighed in the weighing funnel is transferred to the guide funnel through the guide plate. There are several guide plates, and several guide plates are set in correspondence with several weighing funnels. The guide plates are fixedly connected to the frame.

9. The automatic box-loading equipment for rice noodles using the coating process as described in claim 8, characterized in that: The bottom of the split frame is fixedly connected to a first support platform and placed on the ground through the first support platform. The frame is fixedly connected to one side of the first support platform. A second support platform is provided above the conveying frame. A staircase structure for easy walking is fixedly connected between the second support platform and the ground, and between the second support platform and the first support platform.

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