Mining belt deviation detection device

Abstract

The utility model provides a mining belt deviation detection device. The mining belt deviation detection device comprises a mounting seat, a connecting seat and a deviation sensor, the mounting base comprises a bearing plate and two limiting plates, the two limiting plates are both arranged on the bottom face of the bearing plate, and a containing channel is formed between the two limiting plates. Each limiting plate is provided with a containing hole and an arc-shaped guiding notch, a rotating shaft is arranged in each containing hole, and a connecting shaft is arranged in each arc-shaped guiding notch. The connecting base comprises a connecting plate and a connecting strip, the connecting plate is arranged at one end of the connecting strip, the deviation sensor is installed on the connecting plate in a position-adjustable mode, the connecting strip is arranged in the containing channel, and a first long round hole and a second long round hole are formed in the connecting strip. A threaded hole is further formed in the end, away from the connecting plate, of the connecting strip, an adjusting screw is arranged in the threaded hole, and the adjusting screw is rotationally connected with the connecting shaft. According to the mining belt deviation detection device, the position of the deviation sensor can be flexibly adjusted after assembly is completed, and the mining belt deviation detection device is convenient to use.

Description

Technical Field

[0001] This utility model belongs to the field of mining testing equipment, and in particular relates to a mining conveyor belt misalignment detection device. Background Technology

[0002] Belt conveyors are common material conveying equipment in mines. Due to their advantages such as safe operation, convenient use, low maintenance costs, and high efficiency, they are widely used in the conveying of various solid lumps and powders.

[0003] Belt misalignment is a common malfunction in material conveying via belt conveyors. When a belt misaligns, not only is conveying efficiency affected, but it can also cause material spillage, abnormal wear on the belt rollers and belt edges, and in severe cases, shutdown of the operating system, creating greater safety hazards. Therefore, those skilled in the art typically install misalignment detection devices on the belt edges to determine the belt's direction during operation and to make timely adjustments and maintenance.

[0004] However, the existing detection device cannot be adjusted in position after installation. The staff cannot adjust the posture of the detection device according to the inclination angle of the belt edge, nor can they flexibly adjust the relative position of the detection device and the belt according to the width of the belt, so the convenience of use is poor. Utility Model Content

[0005] In view of this, the present invention aims to provide a detection device for belt misalignment in mining applications to solve the above-mentioned technical problems.

[0006] To achieve the above objectives, the technical solution of this utility model is implemented as follows:

[0007] A belt misalignment detection device for mining applications includes: a mounting base, a connecting base, and a misalignment sensor. The mounting base includes a support plate and two limiting plates, both of which are vertically mounted on the bottom surface of the support plate, forming a receiving channel between them. Each limiting plate has a receiving hole and an arc-shaped guide cut, with the center of the arc of the guide cut coinciding with the center of the receiving hole. A rotating shaft is located inside the receiving hole, and a slidable connecting shaft is located inside the arc-shaped guide cut. The connecting base includes a connecting plate and a connecting strip. The connecting plate is located at one end of the connecting strip, and the misalignment sensor is mounted on the connecting plate in an adjustable position. The connecting strip is placed inside the receiving channel. The connecting strip has a first elongated hole for receiving the rotating shaft and a second elongated hole for receiving the connecting shaft, with the length direction of the first elongated hole parallel to the length direction of the second elongated hole. At the end of the connecting strip away from the connecting plate, a threaded hole communicating with the second elongated hole is also provided. An adjusting screw is located inside the threaded hole, with the axis of the adjusting screw perpendicular to the connecting shaft, and the adjusting screw is rotatably connected to the connecting shaft.

[0008] Furthermore, the end of the adjusting screw is provided with a splicing shaft, and a detachable limiting plate is provided on the end face of the splicing shaft away from the adjusting screw. The outer diameter of the splicing shaft is smaller than the outer diameter of the adjusting screw, and the outer diameter of the limiting plate is larger than the outer diameter of the splicing shaft. A splicing hole for accommodating the splicing shaft is also provided on the side wall of the connecting shaft. The inner diameter of the splicing hole is equal to the outer diameter of the splicing shaft, and the adjusting screw and the limiting plate are located on both sides of the connecting shaft.

[0009] Furthermore, the limiting plate is provided with splicing studs, and the end face of the splicing shaft is provided with splicing screw holes for accommodating the splicing studs.

[0010] Furthermore, the side wall of the deviation sensor is provided with a connecting ear, and an assembly bolt is provided inside the connecting ear; the connecting plate is provided with an elongated mounting hole for accommodating the assembly bolt, and the length direction of the elongated mounting hole is perpendicular to the length direction of the first elongated hole.

[0011] Furthermore, the two ends of the connecting shaft are respectively provided with a blocking plate and a locking screw. The outer diameter of the blocking plate is larger than the outer diameter of the connecting shaft. The locking screw extends outward from the mounting base along the arc-shaped guide cut and is provided with a locking screw sleeve.

[0012] Furthermore, an anti-slip ring is provided at one end of the locking screw sleeve near the limiting plate.

[0013] Furthermore, the support plate is provided with an avoidance cut that communicates with the receiving channel.

[0014] Furthermore, the end of the adjusting screw away from the splicing shaft is provided with an operating screw head, and anti-slip stripes are provided on the outer side wall of the operating screw head.

[0015] Compared with existing technologies, the mining conveyor belt misalignment detection device of this utility model has the following advantages:

[0016] (1) The mining belt misalignment detection device of this utility model can install the misalignment sensor onto the belt conveyor through the cooperation of the mounting base and the connecting base. Since the mounting base has a receiving hole and an arc-shaped guide cutout on the limiting plate, and the connecting base is connected to the mounting base through the rotating shaft and the connecting shaft, after assembly, the operator can drive the connecting base to rotate around the rotating shaft to adjust the tilt posture of the misalignment sensor so that the misalignment sensor can contact the edge of the belt. In addition, the device is also provided with an adjusting screw on the connecting base that is rotatably connected to the connecting shaft. After assembly, the operator can drive the connecting base to slide along the length direction of the second elongated hole by rotating the adjusting screw, so as to flexibly adjust the relative position of the misalignment sensor and the belt according to the width of the belt.

[0017] (2) The mining belt misalignment detection device of this utility model has an elongated hole for mounting on the connecting plate, and the length direction of the elongated hole is perpendicular to the length direction of the first elongated hole. When assembling the misalignment sensor with the connecting plate, the operator can adjust the mounting position of the misalignment sensor on the connecting plate according to the actual height of the belt, thereby improving the adaptability of this device. Attached Figure Description

[0018] The accompanying drawings, which form part of this utility model, are used to provide a further understanding of the utility model. The illustrative embodiments of the utility model and their descriptions are used to explain the utility model and do not constitute an undue limitation of the utility model. In the drawings:

[0019] Figure 1 This is a schematic diagram of the structure of the mining belt misalignment detection device according to an embodiment of the present invention (the first elongated hole and the bearing plate are in a parallel position);

[0020] Figure 2 This is a cross-sectional view of the mining belt misalignment detection device described in this embodiment of the utility model (the first elongated hole and the bearing plate are in a parallel position);

[0021] Figure 3 This is a schematic diagram of the structure of the mining belt misalignment detection device according to an embodiment of the present invention (the first elongated hole and the bearing plate are at an angle);

[0022] Figure 4 This is a cross-sectional view of the mine conveyor belt misalignment detection device described in this embodiment of the utility model (the first elongated hole and the bearing plate are at an angle).

[0023] Figure 5 This is an exploded schematic diagram of the mining conveyor belt misalignment detection device described in an embodiment of this utility model;

[0024] Figure 6 This is a schematic diagram of the structure of the connector described in an embodiment of the present utility model;

[0025] Figure 7 This is a schematic diagram of the connecting shaft and adjusting screw according to an embodiment of the present invention.

[0026] Explanation of reference numerals in the attached figures:

[0027] 1-Bearing plate; 11-Avoidance cut; 2-Limiting plate; 21-Accommodation hole; 22-Arc-shaped guide cut; 3-Rotating shaft; 4-Connecting shaft; 41-Interlocking hole; 42-Blocking disc; 43-Locking screw; 5-Connecting plate; 51-Mounting elongated hole; 6-Connecting strip; 61-First elongated hole; 62-Second elongated hole; 63-Threaded hole; 7-Adjusting screw; 71-Interlocking shaft; 711-Interlocking screw hole; 72-Limiting disc; 721-Interlocking stud; 73-Operating screw head; 8-Misalignment sensor; 81-Connecting ear; 82-Assembly bolt; 9-Locking sleeve; 91-Anti-slip ring. Detailed Implementation

[0028] It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0029] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0030] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0031] The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0032] A mining conveyor belt misalignment detection device, the structure of which can be made of Figures 1-7The following is an illustration. In this embodiment, the mining belt misalignment detection device includes: a mounting base, a connecting base, and a misalignment sensor 8. The mounting base is used to assemble the device on the frame of the belt conveyor, and the connecting base is used to connect the misalignment sensor 8 to the mounting base, and to facilitate the adjustment of the attitude and position of the misalignment sensor 8 by the operator according to the actual condition of the belt after assembly.

[0033] Specifically, such as Figure 5 As shown, the mounting base includes a support plate 1 and two limiting plates 2. Both limiting plates 2 are vertically disposed on the bottom surface of the support plate 1, forming a receiving channel between them. Each limiting plate 2 has a receiving hole 21 and an arc-shaped guide cutout 22, wherein the center of the arc of the arc-shaped guide cutout 22 coincides with the center of the receiving hole 21. A rotating shaft 3 is disposed inside the receiving hole 21, and a slidable connecting shaft 4 is disposed inside the arc-shaped guide cutout 22. The connecting base includes a connecting plate 5 and a connecting strip 6. The connecting plate 5 is disposed at one end of the connecting strip 6. The connecting strip 6 has a first elongated hole 61 and a second elongated hole 62, and the length direction of the first elongated hole 61 is parallel to the length direction of the second elongated hole 62.

[0034] During assembly, the operator should first install the bearing plate 1 onto the belt conveyor frame using bolts, and then adjust the position of the misalignment sensor 8 onto the connecting plate 5. Next, insert the connecting strip 6 into the receiving channel, and ensure that the rotating shaft 3 and the connecting shaft 4 are respectively inserted into the first elongated hole 61 and the second elongated hole 62 to complete the assembly of the device. After assembly, the operator can adjust the posture of the misalignment sensor 8 by rotating the connecting piece around the rotating shaft 3 according to the actual posture of the belt. Figure 1 and Figure 2 This is a schematic diagram of the device with the first elongated hole 61 and the support plate 1 in a parallel position. Figure 3 and Figure 4 This is a schematic diagram of the device in an angled posture between the first elongated hole 61 and the support plate 1, which can be used to facilitate understanding of the actual use of the device, so as to detect the position of the belt edge by the contact rod on the belt misalignment sensor 8 and determine whether belt misalignment has occurred.

[0035] Optionally, to prevent abnormal rotation of the connector during actual operation, both ends of the connecting shaft 4 can be equipped with a blocking plate 42 and a locking screw 43, respectively. The outer diameter of the blocking plate should be larger than the outer diameter of the connecting shaft 4, and a locking sleeve 9 should be provided on the locking screw 43. During assembly, the blocking plate 42 can be used to limit one end of the connecting shaft 4, and the locking screw 43 should extend outward from the mounting base along the arc-shaped guide cut 22, with the locking sleeve 9 installed on the portion of the locking screw 43 that protrudes from the mounting base. When the orientation of the connector meets the actual usage requirements, the operator can tighten the locking sleeve 9, thereby limiting the rotation of the connector through the cooperation of the blocking plate 42 and the locking sleeve 9.

[0036] In addition, to further improve the limiting effect of the locking nut 9, an anti-slip ring 91 can be provided at the end of the locking nut 9 near the limiting plate 2, thereby increasing the frictional resistance between the locking nut 9 and the limiting plate 2 by means of the anti-slip ring 91.

[0037] As an optional implementation of this embodiment, in order to increase the rotation range of the connector, the bearing plate 1 may also be provided with an avoidance cut 11 connected to the receiving channel, so that the end of the connecting strip 6 with the connecting plate 5 can rotate upward along the avoidance cut 11, which facilitates the detection of the belt edge with a large inclination angle.

[0038] It should be noted that the belt misalignment sensor 8 described in this embodiment can be a GEJ30 intrinsically safe mining belt misalignment sensor. During operation, under normal conditions, the edge of the belt will not contact the contact rod, therefore the two terminals inside the belt misalignment sensor 8 are not conductive. When the edge of the belt contacts the contact rod due to misalignment and pushes the contact rod to a preset deflection angle, the two terminals inside the belt misalignment sensor 8 will connect, thereby sending a signal to the host computer to alert the operator that the belt is misaligned. Since the specific structure and working principle of the belt misalignment sensor 8 are well known and not part of the core invention content of this application, they will not be described in detail herein.

[0039] In actual work, due to the differences in the width of different belts, in order to adapt to the belt misalignment detection work of belts of different widths, such as... Figure 6As shown, in this embodiment, the end of the connecting strip 6 away from the connecting plate 5 is also provided with a threaded hole 63 that communicates with the second elongated hole 62. An adjusting screw 7 should be provided inside the threaded hole 63, and the axis of the adjusting screw 7 is perpendicular to the connecting shaft 4. The adjusting screw 7 is rotatably connected to the connecting shaft 4. When the width specification of the belt changes, the distance between the belt misalignment sensor 8 and the belt needs to be adjusted. At this time, the operator can drive the adjusting screw 7 to rotate. Since the rotating shaft 3 and the connecting shaft 4 are respectively restricted by the receiving hole 21 and the arc-shaped guide cut 22, when the adjusting screw 7 rotates, the threaded connection between the adjusting screw 7 and the threaded hole 63 will drive the connecting piece to slide along the length direction of the second elongated hole 62, thereby changing the distance between the belt misalignment sensor 8 and the belt.

[0040] Optionally, to achieve a rotatable connection between the adjusting screw 7 and the connecting shaft 4, such as... Figure 7 As shown, in this embodiment, a splicing shaft 71 may be provided at the end of the adjusting screw 7, and a detachable limiting plate 72 may be provided on the end face of the splicing shaft 71 away from the adjusting screw 7. The outer diameter of the splicing shaft 71 should be smaller than the outer diameter of the adjusting screw 7, and the outer diameter of the limiting plate 72 should be larger than the outer diameter of the splicing shaft 71. Correspondingly, a splicing hole 41 for accommodating the splicing shaft 71 may also be provided on the side wall of the connecting shaft 4, and the inner diameter of the splicing hole 41 should be equal to the outer diameter of the splicing shaft 71. During assembly, the operator should first insert the splicing shaft 71 into the splicing hole 41, and then install the limiting plate 72 onto the splicing shaft 71, so that the adjusting screw 7 and the limiting plate 72 are located on both sides of the connecting shaft 4, preventing the adjusting screw 7 from separating from the connecting shaft 4.

[0041] In addition, to facilitate the operation of the adjusting screw 7 by the staff, an operating screw head 73 can be provided at the end of the adjusting screw 7 away from the splicing shaft 71, and anti-slip stripes can be provided on the outer wall of the operating screw head 73 so that the staff can input the rotational torque to the adjusting screw 7 through the operating screw head 73.

[0042] As another optional implementation of this embodiment, the limiting plate 72 may be provided with a splicing stud 721, and the end face of the splicing shaft 71 may be provided with a splicing screw hole 711 for accommodating the splicing stud 721, thereby realizing a detachable connection between the limiting plate 72 and the splicing shaft 71 by means of a threaded connection.

[0043] Furthermore, since the belt needs to be installed at different heights inside the frame under different working conditions, a connecting lug 81 can be provided on the side wall of the belt misalignment sensor 8 to improve the adaptability of this device to belts at different installation heights. An assembly bolt 82 is provided inside the connecting lug 81. Correspondingly, an elongated mounting hole 51 for accommodating the assembly bolt 82 is provided on the connecting plate 5, and the length direction of the elongated mounting hole 51 is perpendicular to the length direction of the first elongated hole 61. When the installation height of the belt changes, the operator can slide the assembly bolt 82 along the elongated mounting hole 51 to adjust the installation position of the belt misalignment sensor 8 on the connecting plate 5, facilitating actual belt detection.

[0044] The effects of the above solution are explained below:

[0045] This embodiment provides a belt misalignment detection device for mining applications. It can adjust the tilt of the misalignment sensor by rotating the connector, adapt to belts of different widths by sliding the connector, and adapt to belts of different installation heights by adjusting the position of the misalignment sensor on the connecting plate. This allows workers to flexibly adjust the actual position of the misalignment sensor after completing the assembly work, improving the ease of operation in actual use.

[0046] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A device for detecting belt misalignment in mining applications, characterized in that, include: Mounting base, connecting base, and misalignment sensor (8); the mounting base includes a support plate (1) and two limiting plates (2), both limiting plates (2) are vertically arranged on the bottom surface of the support plate (1), and a receiving channel is formed between the two limiting plates (2); each limiting plate (2) is provided with a receiving hole (21) and an arc-shaped guide cut (22), and the arc center of the arc-shaped guide cut (22) coincides with the center of the receiving hole (21), a rotating shaft (3) is provided inside the receiving hole (21), and a sliding connecting shaft (4) is provided inside the arc-shaped guide cut (22); the connecting base includes a connecting plate (5) and a connecting strip (6), the connecting plate (5) is arranged at one end of the connecting strip (6), The misalignment sensor (8) is mounted on the connecting plate (5) with adjustable position. The connecting strip (6) is placed inside the receiving channel. The connecting strip (6) has a first elongated hole (61) for receiving the rotating shaft (3) and a second elongated hole (62) for receiving the connecting shaft (4). The length direction of the first elongated hole (61) is parallel to the length direction of the second elongated hole (62). At the end of the connecting strip (6) away from the connecting plate (5), there is also a threaded hole (63) that communicates with the second elongated hole (62). An adjusting screw (7) is provided inside the threaded hole (63). The axis of the adjusting screw (7) is perpendicular to the connecting shaft (4), and the adjusting screw (7) is rotatably connected to the connecting shaft (4).

2. The mining conveyor belt misalignment detection device according to claim 1, characterized in that: The end of the adjusting screw (7) is provided with a splicing shaft (71). A detachable limiting plate (72) is provided on the end face of the splicing shaft (71) away from the adjusting screw (7). The outer diameter of the splicing shaft (71) is smaller than the outer diameter of the adjusting screw (7), and the outer diameter of the limiting plate (72) is larger than the outer diameter of the splicing shaft (71). A splicing hole (41) for accommodating the splicing shaft (71) is also provided on the side wall of the connecting shaft (4). The inner diameter of the splicing hole (41) is equal to the outer diameter of the splicing shaft (71). The adjusting screw (7) and the limiting plate (72) are located on both sides of the connecting shaft (4).

3. The mining conveyor belt misalignment detection device according to claim 2, characterized in that: The limiting plate (72) is provided with a splicing stud (721), and a splicing screw hole (711) for accommodating the splicing stud (721) is provided on the end face of the splicing shaft (71).

4. The mining conveyor belt misalignment detection device according to claim 1, characterized in that: The side wall of the deviation sensor (8) is provided with a connecting ear (81), and an assembly bolt (82) is provided inside the connecting ear (81); the connecting plate (5) is provided with an elongated mounting hole (51) for accommodating the assembly bolt (82), and the length direction of the elongated mounting hole (51) is perpendicular to the length direction of the first elongated hole (61).

5. The mining conveyor belt misalignment detection device according to claim 1, characterized in that: The two ends of the connecting shaft (4) are respectively provided with a blocking plate (42) and a locking screw (43). The outer diameter of the blocking plate is larger than the outer diameter of the connecting shaft (4). The locking screw (43) extends out of the mounting base along the arc-shaped guide cut (22), and a locking sleeve (9) is provided on the locking screw (43).

6. The mining conveyor belt misalignment detection device according to claim 5, characterized in that: The locking nut (9) has an anti-slip ring (91) at one end near the limiting plate (2).

7. The mining conveyor belt misalignment detection device according to claim 1, characterized in that: The support plate (1) is provided with an avoidance cut (11) that communicates with the receiving channel.

8. The mining conveyor belt misalignment detection device according to claim 1, characterized in that: The adjusting screw (7) is provided with an operating screw head (73) at one end away from the splicing shaft (71), and anti-slip stripes are provided on the outer side wall of the operating screw head (73).

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