Sponge transfer tool
By installing a clamping and centering mechanism and a flipping component on the sponge transfer vehicle, automatic centering and unloading of the sponge are achieved, solving the problems of dust contamination and low unloading efficiency of traditional transfer vehicles, and improving transportation efficiency and safety.
Patent Information
- Application Number
- CN202520134026.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-20
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2035-01-20
AI Technical Summary
Traditional sponge transport vehicles are prone to getting dusty during transportation, and the unloading process is inefficient, requiring manual fixing and removal of the sponges.
A sponge transfer fixture was designed, which adopts a clamping and centering mechanism and a flipping component. The automatic centering and fixing of the sponge is achieved by synchronously moving the slider driven by the motor. The flipping component guides the sponge to be unloaded, avoiding manual operation.
It enables automatic centering and fixation of sponges during transportation, reduces dust contamination, improves unloading efficiency, and avoids the inconvenience of manual operation.
Smart Images

Figure CN223865775U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sponge processing technology, and in particular to a sponge transfer tool. Background Technology
[0002] After the sponge is produced, it needs to go through processes such as cutting, slicing, and rolling. The rolled sponge is usually transferred to the packaging station using a transfer vehicle. Traditional transfer vehicles usually include a frame with multiple shelves on the frame. The rolled sponge is placed on the shelves. With this type of transfer vehicle, the sponge is prone to getting dusty during the transfer process, and the dust needs to be cleaned before subsequent packaging.
[0003] To address this issue, some manufacturers have designed a transfer vehicle with a protective cover. Such a structure can be referenced from a tooling used in the transportation of automotive parts disclosed in Chinese Patent Publication No. CN107364695A, which prevents dust accumulation on the workpieces by setting up a dust cover.
[0004] Existing transfer vehicles typically require ropes to secure the sponges and prevent them from falling. Furthermore, due to the dust cover, workers need to reach inside the dust cover to remove the sponges during unloading, resulting in low efficiency. Therefore, existing technologies require improvement and development. Utility Model Content
[0005] In view of the shortcomings of the prior art, the purpose of this utility model is to provide a sponge transfer tool to solve the above problems.
[0006] A sponge transfer fixture includes a transfer cart, which includes a frame, a protective cover fitted on the outside of the frame, and casters at the bottom of the frame. The frame has multiple shelves along the z-axis, and each shelf has a clamping and centering mechanism. The clamping and centering mechanism includes a first slider, a second slider, a drive device for driving the first slider and the second slider to move synchronously relative to each other or synchronously opposite to each other along the x-axis, a first rotary drive mechanism fixed on the first slider, a first flipping member connected to the output end of the first rotary drive mechanism and rotatable about the y-axis, a second rotary drive mechanism fixed on the second slider, and a second flipping member connected to the output end of the second rotary drive mechanism and rotatable about the y-axis.
[0007] The first flipping component includes a first baffle and a first guide plate connected at a right angle to the first baffle. The first guide plate is provided with a first guide surface that forms an inclined angle with the first baffle.
[0008] The second flipping component includes a second baffle and a second guide plate connected at a right angle to the second baffle. The second guide plate is provided with a second guide surface that forms an inclined angle with the second baffle.
[0009] Each shelf has an openable cover on its y-side.
[0010] Specifically, the drive device includes a first motor fixed on the frame and a screw that is drivenly connected to the output shaft of the first motor. The screw has a first threaded section and a second threaded section with opposite thread directions. The first slider is threadedly engaged with the first threaded section, and the second slider is threadedly engaged with the second threaded section.
[0011] Specifically, the first guide plate is provided with a plurality of first limiting blocks arranged at intervals along the y direction, and a first limiting groove is formed between two adjacent first limiting blocks;
[0012] The second guide plate is provided with a plurality of second limiting blocks arranged at intervals along the y direction, and a second limiting groove is formed between two adjacent second limiting blocks.
[0013] Specifically, the shelf is provided with a plurality of third limiting blocks arranged at intervals along the y-direction, and a third limiting groove is formed between two adjacent third limiting blocks.
[0014] Specifically, the frame is also equipped with a control panel for controlling the switches of the first rotary drive mechanism and the second rotary drive mechanism.
[0015] Specifically, both the first rotary drive mechanism and the second rotary drive mechanism are motor gear drive devices.
[0016] Specifically, a handle is also connected to one end of the frame.
[0017] The beneficial effects of this utility model are:
[0018] This utility model's sponge transfer fixture, through the setting of a clamping and centering mechanism, can adapt to the placement of rolls of sponges of different lengths. After placement, the first slider and the second slider are controlled by a drive device to move synchronously relative to each other or synchronously opposite to each other along the x-direction, which can realize the automatic centering and fixing of the sponge without manual fixing. It is also equipped with a first flipping component and a second flipping component. When unloading is required, the first rotary drive mechanism and the second rotary drive mechanism can drive the first flipping component and the second flipping component respectively, so that the roll of sponge can be guided and unloaded along the first guide surface and the second guide surface. The operator can release the sponge without putting his hands into the dust cover. The structure is ingenious. Attached Figure Description
[0019] Figure 1 This is a perspective view of the sponge transfer fixture of this application;
[0020] Figure 2 The three-dimensional frame and clamping centering mechanism of this application Figure 1 ;
[0021] Figure 3 The three-dimensional clamping and centering mechanism of this application Figure 1 ;
[0022] Figure 4 The three-dimensional frame and clamping centering mechanism of this application Figure 2 ;
[0023] Figure 5 The three-dimensional clamping and centering mechanism of this application Figure 2 .
[0024] The attached figures are labeled as follows: frame 10, protective cover 11, caster 12, shelf 13, clamping and centering mechanism 20, first slider 21, second slider 22, drive device 23, first rotary drive mechanism 24, first flipping component 25, second rotary drive mechanism 26, second flipping component 27, first baffle 251, first guide plate 252, first guide surface 253, second baffle 271, second guide plate 272, second guide surface 273, cover 14, first motor 231, screw 232, first limiting block 28, second limiting block 29, third limiting block 210, control panel 211, handle 212, sponge 30. Detailed Implementation
[0025] This utility model provides a sponge transfer fixture. To make the purpose, technical solution, and effects of this utility model clearer and more explicit, the following describes the utility model in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain this utility model and are not intended to limit this utility model.
[0026] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0027] Please refer to Figures 1-5As shown, this embodiment discloses a sponge transfer fixture, including a transfer vehicle. The transfer vehicle includes a frame 10, a protective cover 11 sleeved on the outside of the frame 10, and casters 12 located at the bottom of the frame 10. The frame 10 is provided with a multi-layer shelf 13 along the z-direction. Each shelf 13 is provided with a clamping and centering mechanism 20. The clamping and centering mechanism 20 includes a first slider 21, a second slider 22, a drive device 23 for driving the first slider 21 and the second slider 22 to move synchronously relative to each other or synchronously opposite to each other along the x-direction, a first rotary drive mechanism 24 fixed on the first slider 21, a first flipping member 25 connected to the output end of the first rotary drive mechanism 24 and rotatable around the y-axis, a second rotary drive mechanism 26 fixed on the second slider 22, and a second flipping member 27 connected to the output end of the second rotary drive mechanism 26 and rotatable around the y-axis.
[0028] The first flipping component 25 includes a first baffle 251 and a first guide plate 252 connected to the first baffle 251 at a right angle. The first guide plate 252 is provided with a first guide surface 253 that forms an inclined angle with the first baffle 251.
[0029] The second flipping component 27 includes a second baffle 271 and a second guide plate 272 connected at a right angle to the second baffle 271. The second guide plate 272 is provided with a second guide surface 273 that forms an inclined angle with the second baffle 271.
[0030] Each shelf 13 has an openable cover 14 on one side in the y direction.
[0031] The sponge transfer fixture in this embodiment, by setting a clamping and centering mechanism 20, can adapt to the placement of roll sponges 30 of different lengths. After placement, the first slider 21 and the second slider 22 are controlled by the drive device 23 to move synchronously relative to each other or synchronously opposite to each other along the x-direction, so as to realize the automatic centering and fixing of the sponge 30 without the need for manual fixing.
[0032] A first flipping component 25 and a second flipping component 27 are also provided. The first flipping component 25 includes a first baffle 251 and a first guide plate 252 connected at a right angle to the first baffle 251. The first guide plate 252 has a first guide surface 253 that forms an inclined angle with the first baffle 251. The second flipping component 27 includes a second baffle 271 and a second guide plate 272 connected at a right angle to the second baffle 271. The second guide plate 272 has a second guide surface 273 that forms an inclined angle with the second baffle 271. When unloading is required, the first flipping component 25 and the second flipping component 27 can be driven by the first rotary drive mechanism 24 and the second rotary drive mechanism 26 respectively, flipping back and forth as follows. Figure 3 and Figure 5As shown, the roll sponge 30 can be guided and fed along the first guide surface 253 and the second guide surface 273, so that the workers do not need to put their hands into the dust cover to release the sponge. The structure is ingenious.
[0033] Furthermore, the drive device 23 in this embodiment includes a first motor 231 fixed on the frame 10 and a screw 232 that is drivenly connected to the output shaft of the first motor 231. The screw 232 has a first threaded section and a second threaded section with opposite thread directions. The first slider 21 is threadedly engaged with the first threaded section, and the second slider 22 is threadedly engaged with the second threaded section. The first slider 21 and the second slider 22 are driven synchronously by the screw 232 with positive and negative threaded ends to achieve automatic centering.
[0034] Furthermore, the first guide plate 252 is provided with a plurality of first limiting blocks 28 arranged at intervals along the y-direction, and a first limiting groove is formed between two adjacent first limiting blocks 28; the second guide plate 272 is provided with a plurality of second limiting blocks 29 arranged at intervals along the y-direction, and a second limiting groove is formed between two adjacent second limiting blocks 29; the first limiting groove and the second limiting groove are used to hold the rolled sponge 30, limit the rolled sponge 30, and improve the stability of the transfer.
[0035] The shelf 13 is provided with a plurality of third limiting blocks 210 arranged at intervals along the y direction, and a third limiting groove is formed between two adjacent third limiting blocks 210; the third limiting groove is used to hold the roll sponge 30, limit the roll sponge 30, and improve the stability of transportation.
[0036] Furthermore, the frame 10 is also equipped with a control panel 211 for controlling the switches of the first rotary drive mechanism 24 and the second rotary drive mechanism 26. The control panel 211 controls the start or stop of the first rotary drive mechanism 24 and the second rotary drive mechanism 26, which is convenient for the staff to operate.
[0037] Both the first rotary drive mechanism 24 and the second rotary drive mechanism 26 are motor gear drive devices 23. The motor gear drive device 23 has a self-locking function between the gears to prevent deflection.
[0038] Furthermore, one end of the frame 10 is also connected to a handle 212, which facilitates the movement of the sponge transfer tool by the staff.
[0039] The preferred embodiments of the present invention have been described in detail above, but the present invention is not limited to the described embodiments. Those skilled in the art can make various equivalent modifications or substitutions without departing from the spirit of the present invention, and these equivalent modifications or substitutions are all included within the scope defined by the claims of the present invention.
Claims
1. A sponge transfer fixture, comprising a transfer cart, the transfer cart including a frame (10), a protective cover (11) fitted onto the outside of the frame (10), and casters (12) disposed at the bottom of the frame (10), characterized in that, The frame (10) is provided with multiple shelves (13) along the z direction. Each shelf (13) is provided with a clamping and centering mechanism (20). The clamping and centering mechanism (20) includes a first slider (21), a second slider (22), a driving device (23) for driving the first slider (21) and the second slider (22) to move synchronously relative to each other or synchronously opposite to each other along the x direction, a first rotary driving mechanism (24) fixed on the first slider (21), a first flipping member (25) connected to the output end of the first rotary driving mechanism (24) and rotatable around the y axis, a second rotary driving mechanism (26) fixed on the second slider (22), and a second flipping member (27) connected to the output end of the second rotary driving mechanism (26) and rotatable around the y axis. The first flipping member (25) includes a first baffle (251) and a first guide plate (252) connected at a right angle to the first baffle (251). The first guide plate (252) is provided with a first guide surface (253) that forms an inclined angle with the first baffle (251). The second flipping member (27) includes a second baffle (271) and a second guide plate (272) connected at a right angle to the second baffle (271). The second guide plate (272) is provided with a second guide surface (273) that forms an inclined angle with the second baffle (271). Each shelf (13) has an openable cover (14) on its y-side.
2. The sponge transfer fixture according to claim 1, characterized in that, The drive device (23) includes a first motor (231) fixed on the frame (10) and a screw (232) that is drivenly connected to the output shaft of the first motor (231). The screw (232) has a first threaded section and a second threaded section with opposite thread directions. The first slider (21) is threadedly engaged with the first threaded section, and the second slider (22) is threadedly engaged with the second threaded section.
3. The sponge transfer fixture according to claim 1, characterized in that, The first guide plate (252) is provided with a plurality of first limiting blocks (28) arranged at intervals along the y direction, and a first limiting groove is formed between two adjacent first limiting blocks (28); The second guide plate (272) is provided with a plurality of second limiting blocks (29) arranged at intervals along the y direction, and a second limiting groove is formed between two adjacent second limiting blocks (29).
4. The sponge transfer fixture according to claim 1, characterized in that, The shelf (13) is provided with a plurality of third limiting blocks (210) arranged at intervals along the y direction, and a third limiting groove is formed between two adjacent third limiting blocks (210).
5. The sponge transfer fixture according to claim 1, characterized in that, The frame (10) is also provided with a control panel (211) for controlling the switches of the first rotary drive mechanism (24) and the second rotary drive mechanism (26).
6. The sponge transfer fixture according to claim 1, characterized in that, Both the first rotary drive mechanism (24) and the second rotary drive mechanism (26) are motor gear drive devices (23).
7. The sponge transfer fixture according to claim 1, characterized in that, One end of the frame (10) is also connected to a handle (212).
Citation Information
Patent Citations
Automobile front covering lower decorating plate transportation tool
CN107364695A