Automatic discharging trolley for quartz sand chlorination purification feeding

By designing a walking control and direction locking mechanism for the automatic unloading vehicle, the problem of poor maneuverability and flexibility of the unloading vehicle was solved, enabling flexible steering and stable linear movement, thereby improving the transportation and feeding efficiency of quartz sand chlorination purification.

CN223866301UActive Publication Date: 2026-02-03HENAN FUHUAI SEMICONDUCTOR MATERIALS CO LTD
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Patent Information

Application Number
CN202423172948.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-20
Publication Date
2026-02-03
Estimated Expiration
2034-12-20

AI Technical Summary

Technical Problem

In the existing chlorination and purification process of quartz sand, the unloading truck has poor maneuverability and flexibility, resulting in inconvenience in transportation and feeding.

Method used

An automatic unloading vehicle for quartz sand chlorination and purification was designed. It adopts a walking control mechanism and a direction locking mechanism. The steering wheel is controlled by the handle to achieve flexible steering, and the direction locking mechanism ensures straight movement. Combined with the lifting and tilting mechanism, automatic unloading is achieved.

Benefits of technology

It improves the maneuverability and flexibility of the unloading vehicle, simplifies steering operations, ensures the stability of the unloading vehicle during straight lines and turns, and improves the efficiency of transportation and feeding.

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Abstract

The utility model discloses an automatic discharging car for quartz sand chlorination purification feeding, which relates to the technical field of quartz sand purification and comprises a frame, a lifting frame is slidably arranged on the front side of the frame, a lifting driving mechanism connected with the lifting frame is arranged on the frame, a barrel holding device is arranged on the lifting frame, and traveling wheels and steering wheels are respectively arranged on the lower portion of the frame. A walking control mechanism connected with the steering wheels is arranged on the back face of the frame, and a direction locking mechanism is arranged between the walking control mechanism and the frame. Turning control can be more convenient, an operator does not need to pull left and right back and forth, the direction of the whole discharging trolley is easier to control, controllability and flexibility of the discharging trolley can be effectively improved, and therefore conveying and feeding work of quartz sand raw materials is more time-saving and labor-saving. And when the discharging trolley needs to move along the straight line, the linkage rod and the grip can be fixed through the direction locking mechanism, so that the discharging trolley is easier to control.
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Description

TECHNICAL FIELD

[0001] The utility model relates to quartz sand purification technical field, concretely is a kind of quartz sand chlorination purification automatic unloading car for feeding. BACKGROUND

[0002] High-purity quartz sand generally refers to SiO2 Content higher than 99.9% quartz powder, mainly applied in IC integrated circuit and quartz glass industry, and its high product is more widely applied in large-scale and super large scale integrated circuit, optical fiber, laser, aerospace, military and other fields. The purification of quartz sand is mainly to remove a small amount or trace impurities, to obtain high-purity quartz sand;

[0003] Quartz sand chlorination purification technology refers to the process of chlorination roasting under certain conditions, which makes some components in mineral raw materials into gaseous or condensed chlorides under the action of chlorinating agent, so as to separate or enrich the components. Chlorination roasting is also known as chlorination degassing. Quartz sand chlorination roasting is one of the technologies in high-purity quartz sand purification process, mainly for the treatment of lattice impurities in quartz sand, to obtain high-purity quartz sand with SiO2 content greater than 99.9%;

[0004] In the process of quartz sand chlorination purification, quartz tube roasting furnace is needed to treat quartz sand. Quartz sand is put into one end of the quartz tube, chlorine gas is injected from the other end of the quartz tube, and then the quartz tube drives the quartz sand in the tube to turn over in the process of rotation, so as to contact with the reverse chlorine gas, and realize the purification of quartz sand in high temperature environment.

[0005] Since the quartz sand raw material is stored in the bucket, the feeding work of quartz sand is generally carried out by the bucket holder to transport and feed the material in the workshop. When transporting and feeding, the bucket holder can lift the bucket to a certain height, and then push it to the specified position by the operator, and then pour out the material in the bucket to the feeding point through the pouring device. For example, the patent document with publication number "CN 219603181 U" disclosed a workshop bucket conveying device, which comprises a walking base, an operating longitudinal beam, a longitudinal slide rail, a lifting frame, a lifting drive device, a bucket edge clamping device, a bucket body embracing device, a bucket bottom lifting device and a turnover driving device. Although the bucket conveying device saves time and effort when pouring material into the weighing device, the bucket fixing effect is good, the bucket is not easy to fall off when turning over and pouring, and the production efficiency is improved. However, when pushing, the whole device plus the bucket and the material have a certain weight, and the universal wheels are set at the bottom, which makes it difficult to control the direction of the whole device. When turning, the operator needs to apply pulling force left and right, so that it is not convenient to use, and its controllability and flexibility are general. UTILITY MODEL CONTENT

[0006] (I) Technical problems solved

[0007] In view of the deficiencies of the prior art, the utility model provides a quartz sand chlorination purification loading automatic unloading vehicle, and solves the problems in the above background art.

[0008] (II) Technical solutions

[0009] To achieve the above object, the utility model discloses a quartz sand chlorination purification loading automatic unloading vehicle through the following technical solutions: a quartz sand chlorination purification loading automatic unloading vehicle, including the frame, the front of frame is slid and is provided with the lifting frame, and is equipped with the lifting drive mechanism that is connected with the lifting frame on the frame, is equipped with the bucket holding device on the lifting frame, the lower part of frame is equipped with the walking wheel and the steering wheel respectively, and the back of frame is equipped with the walking control mechanism that is connected with the steering wheel, and is equipped with the direction locking mechanism between walking control mechanism and frame.

[0010] Optionally, the number of steering wheels is two, two steering wheels are respectively arranged on the two sides of the back of the frame, and the steering wheel comprises a wheel frame and a roller, the wheel frame is rotatably connected to the frame, and the roller is rotatably connected to the wheel frame.

[0011] Optionally, the walking control mechanism comprises two steering shafts and two handles, the back of the frame is fixedly connected with a support frame on the two sides, the two steering shafts are rotatably connected to the support frame along the vertical direction respectively, the lower ends of the two steering shafts are connected with the wheel frame respectively, the two handles are fixedly connected to the outer portions of the two steering shafts respectively, and the two handles are connected with a linkage rod.

[0012] Optionally, the support frames on the two sides are fixedly connected with a connecting frame, the direction locking mechanism comprises a connecting rod, a bolt and a nut, the bolt is fixedly connected to the connecting frame, the connecting rod is rotatably connected to the outer portion of the linkage rod through a rotating shaft, a rectangular connecting groove is formed in the connecting rod, the connecting rod is sleeved outside the bolt through the connecting groove, and the nut is threadedly installed on the bolt.

[0013] Optionally, the lifting drive mechanism comprises a pneumatic cylinder, a pulley and a chain, the pneumatic cylinder is fixedly installed on the frame in the vertical direction and the telescopic end faces upward, the pulley is rotatably connected to the telescopic end of the pneumatic cylinder, the chain is drivingly connected to the outer portion of the pulley, and the two ends of the chain are connected with the lifting frame and the frame respectively.

[0014] Optionally, the frame comprises two vertical beams and a plurality of cross beams, the two vertical beams are symmetrically distributed, the vertical beam is in the shape of a channel steel, the plurality of cross beams are fixedly connected between the two vertical beams at a certain interval, two supporting legs symmetrically distributed are arranged on the lowermost cross beam, and the number of walking wheels is two, the two walking wheels are rotatably connected to the two supporting legs respectively.

[0015] Optionally, the lifting frame and the vertical beam are provided with a lifting sliding mechanism, the lifting sliding mechanism comprises two sliding plates and an intermediate beam fixedly connected between the two sliding plates, the upper portions of the two sliding plates are both rotatably connected with first guide wheels abutting against the inner side walls of the vertical beam, and the lower portions of the two sliding plates are both rotatably connected with second guide wheels abutting against the front faces of the vertical beam.

[0016] Optionally, the turnover mechanism comprises a servo motor, a speed reducer and two turnover shafts connected with the bucket holding device, the two turnover shafts are fixedly connected to the two sides of the bucket holding device in a left-right symmetrical manner, the bucket holding device is rotatably connected to the lifting frame through the turnover shafts, the servo motor and the speed reducer are fixedly installed outside the lifting frame, the output end of the servo motor is connected with the input end of the speed reducer, and the output end of the speed reducer is connected with the turnover shafts.

[0017] (Three) beneficial effects

[0018] Compared with the prior art, the beneficial effects of the utility model are:

[0019] 1. The operator only needs to deflect the handle to one side, so that the moving track of the unloading vehicle is also deflected, thereby realizing the purpose of controlling the turning, and after the turning is completed, the handle is deflected in the opposite direction to reversely deflect the steering shaft back to the original position, the direction control mode provided by the walking control mechanism is obviously more convenient than the traditional left-right pulling steering mode, the operator no longer needs to pull left and right, the direction of the whole unloading vehicle is more easily controlled, the controllability and flexibility are effectively improved, and the transportation and feeding of the quartz sand raw material are more time-saving and labor-saving.

[0020] 2. When the unloading vehicle needs to move along a straight line, the linkage rod and the handle can be fixed through the direction locking mechanism, the steering shaft and the wheel frame are fixed, the deflection of the steering wheel during the movement of the unloading vehicle is prevented, the unloading vehicle can move along a straight line, and the unloading vehicle is more easily controlled, and the controllability and flexibility of the unloading vehicle are further improved. BRIEF DESCRIPTION OF DRAWINGS

[0021] Figure 1 It is a front view of the utility model;

[0022] Figure 2 It is a rear view of the utility model;

[0023] Figure 3 It is a front view of the utility model; Figure 2

[0024] Figure 4 It is a front view of the utility model;

[0025] ​Figure 5 It is a side view three-dimensional structure schematic diagram under working state of the utility model;

[0026] Figure 6 It is a side view sectional view local structure schematic diagram of the utility model.

[0027] In the figure: 1, frame; 101, vertical beam; 102, crossbeam; 2, traveling wheel; 3, steering wheel; 301, wheel frame; 302, roller; 4, lifting frame; 5, lifting drive mechanism; 501, air cylinder; 502, pulley; 503, chain; 6, bucket holding device; 7, turnover mechanism; 701, servo motor; 702, speed reducer; 703, turnover shaft; 8, traveling control mechanism; 801, steering shaft; 802, handle; 803, support frame; 804, linkage rod; 9, direction locking mechanism; 901, connecting rod; 902, connecting groove; 903, bolt; 904, nut; 10, lifting sliding mechanism; 1001, sliding plate; 1002, first guide wheel; 1003, second guide wheel; 1004, intermediate beam; 11, support leg; 12, connecting frame; 13, material bucket. DETAILED DESCRIPTION

[0028] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0029] The utility model provides a kind of quartz sand chlorination purifying feeding automatic unloading car embodiment: as shown in Figure 1 、 Figure 2 、 Figure 4 And Figure 5 It is shown, including frame 1, the front of frame 1 is slidably arranged with lifting frame 4, and frame 1 is equipped with the lifting drive mechanism 5 connected with lifting frame 4, lifting frame 4 is equipped with bucket holding device 6, bucket holding device 6 is used to connect material bucket 13 on lifting frame 4, the lower part of frame 1 is equipped with traveling wheel 2 and steering wheel 3 respectively, the number of steering wheel 3 is two, two steering wheels 3 are respectively arranged on the two sides of the back of frame 1, and steering wheel 3 includes wheel frame 301 and roller 302, wheel frame 301 is rotatably connected to frame 1, and roller 302 is rotatably connected to wheel frame 301;

[0030] As Figure 2As shown, the back of the frame 1 is provided with a walking control mechanism 8 connected with the steering wheels 3, the walking control mechanism 8 comprises two steering shafts 801 and two handles 802, the back of the frame 1 is respectively fixedly connected with support frames 803 on both sides, the two steering shafts 801 are respectively vertically rotatably connected to the support frames 803, and the lower ends of the two steering shafts 801 are respectively connected with the wheel frames 301, the two handles 802 are respectively fixedly connected to the outside of the two steering shafts 801, and the two handles 802 are connected with a linkage rod 804;

[0031] The operator can push the unloading vehicle by holding the handles 802 with both hands, at this time the unloading vehicle can move on the ground through the walking wheels 2 and the steering wheels 3, and when turning is needed, the user only needs to deflect the handles 802 to one side to drive the steering shafts 801 to rotate on the support frames 803 around their own axes by a certain angle, the steering shafts 801 drive the wheel frames 301 to deflect on the frame 1 by a certain angle, and in this way the deflection of the rollers 302 is driven, and with the deflection of the rollers 302, the moving track of the unloading vehicle will also be deflected, so as to achieve the purpose of controlling the turning, and after the turning is completed, the steering shafts 801 can be reversely deflected back to the original position by reversely deflecting the handles 802, compared with the traditional turning mode of pulling back and forth left and right, the direction control mode provided by the walking control mechanism 8 will be obviously more convenient, so that the direction of the entire unloading vehicle is more easily controlled.

[0032] Moreover, the two ends of the linkage rod 804 are rotatably connected with the two handles 802 through shafts, so when one of the handles 802 is deflected, the other handle 802 will also be synchronously deflected through the linkage rod 804, so as to make the deflection states of the two handles 802 synchronous, so that the deflection directions and angles of the two steering wheels 3 are the same, avoiding the situation that the unloading vehicle is difficult to control due to the asynchronous deflection states of the two steering wheels 3, and effectively improving the stability during turning.

[0033] As shown in the figure, Figures 2 to 4As shown, the walking control mechanism 8 is provided with a direction locking mechanism 9 between the vehicle frame 1, and the two side support frames 803 are fixedly connected with a connecting frame 12, the direction locking mechanism 9 comprises a connecting rod 901, a bolt 903 and a nut 904, the bolt 903 is fixedly connected to the connecting frame 12, the connecting rod 901 is rotatably connected to the outside of the linkage rod 804 through a rotating shaft, and a rectangular connecting groove 902 is formed in the connecting rod 901, the connecting rod 901 is sleeved outside the bolt 903 through the connecting groove 902, the connecting groove 902 is arranged to enable the linkage rod 804 to be movably connected with the connecting frame 12 through the connecting rod 901 and the bolt 903, so as to ensure that the linkage rod 804 can normally deviate with the deflection of the handle 802, and the nut 904 is screwed on the bolt 903, and after the nut 904 is tightened on the bolt 903, the nut 904 can be tightly pressed on the connecting rod 901, and the connecting rod 901 is fixed on the connecting frame 12, so as to fix the linkage rod 804 and the handle 802;

[0034] When it is needed to move the unloading vehicle along a straight line, first, the handle 802 is deflected to the state shown in Figure 4 , at this time, the roller 302 is parallel to the walking wheel 2, then the nut 904 on the bolt 903 is tightened to tightly press the nut 904 on the connecting rod 901, so as to fix the linkage rod 804 and the handle 802, and the steering shaft 801 and the wheel frame 301 are fixed, so as to prevent the deflection of the steering wheel 3 in the movement of the unloading vehicle, and to ensure that the unloading vehicle can move along a straight line, and thus the unloading vehicle can be more easily controlled.

[0035] As shown in Figure 5 and Figure 6 , the lifting driving mechanism 5 comprises a cylinder 501, a pulley 502 and a chain 503, the cylinder 501 is fixedly installed on the vehicle frame 1 in the vertical direction and the telescopic end faces upward, the pulley 502 is rotatably connected to the telescopic end of the cylinder 501, and the chain 503 is drivingly connected to the outside of the pulley 502, and the two ends of the chain 503 are respectively connected with the lifting frame 4 and the vehicle frame 1;

[0036] As shown in Figure 1 , the vehicle frame 1 comprises two vertical beams 101 and a plurality of cross beams 102, the two vertical beams 101 are symmetrically distributed left and right, and the vertical beam 101 is in the form of a channel steel, and the plurality of cross beams 102 are fixedly connected between the two vertical beams 101 at a certain interval, two supporting legs 11 symmetrically distributed left and right are arranged on the lowermost cross beam 102, and the number of the walking wheels 2 is two, and the two walking wheels 2 are rotatably connected to the two supporting legs 11 respectively;

[0037] As shown in Figure 6As shown, the lifting frame 4 and the vertical beam 101 are provided with a lifting sliding mechanism 10, which comprises two sliding plates 1001 and an intermediate beam 1004 fixedly connected between the two sliding plates 1001, the upper portions of the two sliding plates 1001 are both rotatably connected with a first guide wheel 1002 abutting against the inner side wall of the vertical beam 101, and the lower portions of the two sliding plates 1001 are both rotatably connected with a second guide wheel 1003 abutting against the front face of the vertical beam 101, the first guide wheel 1002 and the second guide wheel 1003 are arranged to enable the rolling sliding between the lifting frame 4 and the vehicle frame 1, thereby reducing the abrasion and damage in the sliding process and playing an effective stabilizing and guiding role.

[0038] After the material bucket 13 is fixed on the lifting frame 4 by the bucket holding device 6 (the bucket holding device 6 is prior art, and its working principle will not be repeated here), the extension end of the air cylinder 501 is controlled to drive the pulley 502 to move upwards, at this time the pulley 502 can push the chain 503 upwards, since one end of the chain 503 is fixed to the vehicle frame 1 and the other end is fixed to the lifting frame 4, the upward movement of the pulley 502 can drive the lifting frame 4 to slide on the vehicle frame 1 through the end of the chain 503 close to the lifting frame 4, thereby lifting the material bucket 13 upwards, in this process, the two sliding plates 1001 slide upwards on the two vertical beams 101 respectively, and the first guide wheel 1002 rolls on the side wall of the vertical beam 101, and the second guide wheel 1003 rolls on the front face of the vertical beam 101, thereby playing a certain guiding and stabilizing role on the upward sliding of the lifting frame 4.

[0039] The overturning mechanism 7 comprises a servo motor 701, a speed reducer 702, and two overturning shafts 703 connected with the bucket holding device 6, the two overturning shafts 703 are fixedly connected to the two sides of the bucket holding device 6 in a left-right symmetrical manner, the bucket holding device 6 is rotatably connected to the lifting frame 4 through the overturning shafts 703, the servo motor 701 and the speed reducer 702 are fixedly installed outside the lifting frame 4, the output end of the servo motor 701 is connected with the input end of the speed reducer 702, and the output end of the speed reducer 702 is connected with the overturning shafts 703.

[0040] After the material bucket 13 is lifted to a certain height, the servo motor 701 is started, at this time the servo motor 701 can drive the overturning shafts 703 to rotate slowly through the speed reducer 702, the overturning shafts 703 can drive the material bucket 13 to tilt forward through the bucket holding device 6, thereby realizing the purpose of pouring the quartz sand raw material in the material bucket 13 outward, and the quartz sand raw material can be poured into the quartz tube roasting furnace through this way, thereby realizing the purpose of quartz sand chlorination purification feeding.

[0041] The above merely describes a preferred embodiment of the present application, and the protection scope of the present application is not limited thereto, and any skilled person in the art, according to the technical scheme and the inventive concept of the present application, makes equivalent replacement or change within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.

Claims

1. An automatic unloading vehicle for quartz sand chlorination purification, comprising a frame (1), a lifting frame (4) slidably disposed on the front of the frame (1), and a lifting drive mechanism (5) connected to the lifting frame (4) on the frame (1), and a bucket holding device (6) on the lifting frame (4), characterized in that: The lower part of the frame (1) is provided with a walking wheel (2) and a steering wheel (3), and the back of the frame (1) is provided with a walking control mechanism (8) connected to the steering wheel (3). A direction locking mechanism (9) is provided between the walking control mechanism (8) and the frame (1). The bucket holding device (6) is connected to a flipping mechanism (7) through two flipping shafts (703).

2. The automatic unloading vehicle for quartz sand chlorination and purification feeding according to claim 1, characterized in that: The number of steering wheels (3) is two. The two steering wheels (3) are respectively located on both sides of the back of the frame (1). The steering wheel (3) includes a wheel frame (301) and a roller (302). The wheel frame (301) is rotatably connected to the frame (1), and the roller (302) is rotatably connected to the wheel frame (301).

3. The automatic unloading vehicle for quartz sand chlorination and purification feeding according to claim 2, characterized in that: The walking control mechanism (8) includes two steering shafts (801) and two handles (802). Support frames (803) are fixedly connected to both sides of the back of the frame (1). The two steering shafts (801) are rotatably connected to the support frames (803) in the vertical direction. The lower ends of the two steering shafts (801) are connected to the wheel frame (301). The two handles (802) are fixedly connected to the outside of the two steering shafts (801). A linkage rod (804) is connected between the two handles (802).

4. The automatic unloading vehicle for quartz sand chlorination and purification feeding according to claim 3, characterized in that: A connecting frame (12) is fixedly connected between the two support frames (803). The direction locking mechanism (9) includes a connecting rod (901), a bolt (903) and a nut (904). The bolt (903) is fixedly connected to the connecting frame (12). The connecting rod (901) is rotatably connected to the outside of the linkage rod (804) through a rotating shaft. A rectangular connecting groove (902) is provided on the connecting rod (901). The connecting rod (901) is sleeved on the outside of the bolt (903) through the connecting groove (902). The nut (904) is threaded onto the bolt (903).

5. The automatic unloading vehicle for quartz sand chlorination and purification feeding according to claim 1, characterized in that: The lifting drive mechanism (5) includes a cylinder (501), a pulley (502) and a chain (503). The cylinder (501) is fixedly mounted vertically on the frame (1) with its extension end facing upward. The pulley (502) is rotatably connected to the extension end of the cylinder (501). The chain (503) is driven to the outside of the pulley (502), and both ends of the chain (503) are connected to the lifting frame (4) and the frame (1) respectively.

6. The automatic unloading vehicle for quartz sand chlorination and purification feeding according to claim 1, characterized in that: The frame (1) includes two vertical beams (101) and several horizontal beams (102). The two vertical beams (101) are symmetrically distributed from left to right and are channel steel. The several horizontal beams (102) are fixedly connected between the two vertical beams (101) at a certain interval. The bottom horizontal beam (102) is provided with two support legs (11) symmetrically distributed from left to right. The number of the walking wheels (2) is two, and the two walking wheels (2) are rotatably connected to the two support legs (11).

7. The automatic unloading vehicle for quartz sand chlorination and purification feeding according to claim 6, characterized in that: A lifting sliding mechanism (10) is provided between the lifting frame (4) and the vertical beam (101). The lifting sliding mechanism (10) includes two sliding plates (1001) and an intermediate beam (1004) fixedly connected between the two sliding plates (1001). The upper part of each of the two sliding plates (1001) is rotatably connected to a first guide wheel (1002) that abuts against the inner side wall of the vertical beam (101), and the lower part of each of the two sliding plates (1001) is rotatably connected to a second guide wheel (1003) that abuts against the front of the vertical beam (101).

8. The automatic unloading vehicle for quartz sand chlorination and purification feeding according to claim 1, characterized in that: The flipping mechanism (7) includes a servo motor (701), a reducer (702), and two flipping shafts (703) connected to the bucket holding device (6). The two flipping shafts (703) are fixedly connected to both sides of the bucket holding device (6) in a left-right symmetrical manner. The bucket holding device (6) is rotatably connected to the lifting frame (4) through the flipping shafts (703). The servo motor (701) and the reducer (702) are fixedly installed on the outside of the lifting frame (4). The output end of the servo motor (701) is connected to the input end of the reducer (702), and the output end of the reducer (702) is connected to the flipping shaft (703).

Citation Information

Patent Citations

  • Workshop charging basket conveying device

    CN219603181U