Licker-in structure for flat comber

By adopting a detachable needle installation method with a purely mechanical structure on the carding roller of the carding machine, the complexity of the circuit and the risk of leakage caused by the electromagnet fixation in the existing technology are solved, and convenient replacement and safe maintenance of the needle are realized.

CN223866854UActive Publication Date: 2026-02-03INNER MONGOLIA ZHONGKE RONGHUI CASHMERE DEV CO LTD
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Patent Information

Application Number
CN202520393400.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-07
Publication Date
2026-02-03
Estimated Expiration
2035-03-07

AI Technical Summary

Technical Problem

The existing carding roller structure used in carding machines requires an external power supply to fix the carding needles, which leads to complex wiring layout and the risk of leakage, making safe maintenance difficult.

Method used

The detachable needle installation method adopts a purely mechanical structure. By setting the installation groove and the insertion block on the needle roller body, the needle is stably fixed by anti-detachment head, spring, inlet and outlet groove and anti-detachment groove, avoiding the need for wire routing.

Benefits of technology

It enables convenient replacement and safe maintenance of the needle, avoids the complexity of wiring layout, and improves the safety of use.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223866854U_ABST
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Abstract

The utility model discloses a licker-in structure for a flat comber. The licker-in structure for the flat comber comprises a licker-in body, a plurality of pricking needles are mounted on the licker-in body, mounting grooves are formed in the licker-in body, inserting blocks are mounted at the bottoms of the pricking needles, the inserting blocks are inserted into the mounting grooves, and anti-disengaging structures are arranged between the inserting blocks and the mounting grooves. The anti-disengaging structure comprises an anti-disengaging head installed on the insertion block, and an anti-disengaging groove is formed in the installation groove. According to the licker-in structure for the flat comber, the installation groove is formed in the licker-in body, the detachable insertion block is installed in the installation groove, damaged pricking needles can be replaced conveniently, the insertion block can be installed and fixed conveniently by arranging an anti-disengaging head, a spring, an in-out groove and an anti-disengaging groove, and the structure is simple, convenient and practical. The pricking needles are installed in a pure mechanical structure, lines do not need to be arranged in the licker-in body, maintenance is convenient, and meanwhile use is safer.
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Description

Technical Field

[0001] This utility model relates to the field of combing machine technology, and in particular to a licker roller structure for a combing machine. Background Technology

[0002] Wool is mainly composed of protein. Humans have used wool since the Neolithic Age. It spread from Central Asia to the Mediterranean and other parts of the world, and thus became the main textile raw material in Asia and Europe. Wool fibers are soft and elastic and can be used to make textiles such as woolen fabrics, yarns, blankets, and felts. Wool products are characterized by their full feel, good warmth retention, and comfortable wear. Sheep wool accounts for a considerable proportion of textile raw materials. Sheep wool is divided into five categories according to fineness and length: fine wool, semi-fine wool, long wool, crossbred wool, and coarse wool.

[0003] A document with publication number CN214458502U discloses a novel licker-in roller structure for a wool carding machine, including a machine body with a carding box installed inside. The machine body has a feed inlet at the top and a discharge outlet at the bottom. The carding box houses a first licker-in roller, a second licker-in roller, and a third licker-in roller. This invention, by setting up the first, second, and third licker-in rollers, an electric push rod, and a cleaning brush, forms a triangle. The first licker-in roller rotates counterclockwise while the rollers rotate clockwise; the second and third licker-in rollers rotate counterclockwise while the cylinder rotates clockwise. The first licker-in roller initially cards and removes impurities from the wool. The two rollers then guide the wool onto the second and third licker-in rollers, where they perform a second carding and impurity removal, thus accelerating the carding speed and improving overall work efficiency.

[0004] The piercing roller structure uses an electromagnet to fix the piercing needles onto the roller. While this solves the problem of replacing the piercing needles, the electromagnet requires an external power supply, which makes the wiring layout and maintenance difficult and also poses a significant risk of leakage.

[0005] Therefore, it is necessary to provide a licker-in roller structure for a carding machine to solve the above-mentioned technical problems. Utility Model Content

[0006] In view of the above situation and to overcome the defects of the existing technology, this utility model provides a barbed roller structure for a combing machine that allows for easy replacement of the barbed needles and makes it safer to use.

[0007] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0008] The carding roller structure for a carding machine includes: a carding roller body, multiple detachable carding needles mounted on the carding roller body, an installation groove on the carding roller body, an insert block mounted on the bottom of the carding needle, the insert block being inserted into the installation groove, an anti-detachment structure between the insert block and the installation groove, the anti-detachment structure including two symmetrically arranged anti-detachment heads mounted on the insert block, an anti-detachment groove in the installation groove, the top of the anti-detachment head being embedded in the anti-detachment groove, a spring being installed between the installation groove and the bottom of the insert block, and an inlet / outlet groove on the installation groove.

[0009] Preferably, the mounting groove is provided with a guide groove, which connects the anti-detachment groove and the inlet / outlet groove.

[0010] Preferably, a guide tube is installed at the bottom center of the insert block, and the top of the spring is sleeved on the guide tube.

[0011] Preferably, a guide rod is fixedly installed at the bottom center of the mounting groove, and the top end of the guide rod is inserted into the guide tube.

[0012] Preferably, an outer tube is fixedly installed at the bottom of the insert block, and the outer tube is sleeved on the outside of the spring.

[0013] Preferably, the anti-slip head has a boss on the top.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] (1) This utility model provides a mounting groove on the body of the spiked roller and installs a detachable insert block in the mounting groove, which makes it easy to replace the damaged spikes. By setting an anti-detachment head, spring, inlet and outlet groove and anti-detachment groove, the insert block can be easily installed and fixed. The spikes adopt a purely mechanical installation method, which does not require wiring inside the body of the spiked roller, making maintenance easier and safer to use.

[0016] (2) By setting a guide groove in the mounting groove, this utility model can guide the rotation of the anti-detachment head in the mounting groove and guide the anti-detachment head into the anti-detachment groove;

[0017] (3) By installing a guide tube at the bottom center of the insert, the top of the spring can be positioned so that the insert is subjected to balanced force.

[0018] (4) By installing a guide rod at the bottom center of the mounting groove, this utility model can support and limit the insertion block from the inside, making the insertion block more stable;

[0019] (5) By installing an outer tube at the bottom of the insert, this utility model can further limit the spring and improve the stability of the spring. Attached Figure Description

[0020] Figure 1 A schematic diagram of the licker-in roller structure for a carding machine provided by this utility model;

[0021] Figure 2 for Figure 1 A partial cross-sectional view of the licker-in roller body in the licker-in roller structure of the carding machine shown;

[0022] Figure 3 for Figure 1 The diagram shows a side sectional view of the licker-in roller structure used in a carding machine.

[0023] Figure 4 for Figure 3 A magnified structural diagram of part A in the middle;

[0024] Figure 5 for Figure 1 The diagram shows the structure of the insert block in the licker roller structure of the carding machine.

[0025] The corresponding names of the attached figures are: 1-pinning roller body, 2-pinning needle, 3-mounting groove, 4-insertion block, 5-anti-detachment head, 6-spring, 7-inlet / outlet groove, 9-anti-detachment groove, 10-guide groove, 11-guide rod, 12-guide tube, 13-outer tube. Detailed Implementation

[0026] The present invention will be further described below with reference to the accompanying drawings and embodiments. The embodiments of the present invention include, but are not limited to, the following embodiments.

[0027] like Figure 1-5 The diagram shows the licker-in roller structure for a carding machine provided by this utility model, comprising: a licker-in roller body 1 for use in CN214458502U or other carding machines; a plurality of detachable licker needles 2 mounted on the licker-in roller body 1; specifically, an mounting groove 3 is formed on the licker-in roller body 1; an insert block 4 is mounted on the bottom of the licker needle 2; the insert block 4 is inserted into the mounting groove 3; an anti-detachment structure is provided between the insert block 4 and the mounting groove 3; the anti-detachment structure includes two symmetrically arranged anti-detachment heads 5 mounted on the insert block 4; an anti-detachment groove 9 is formed in the mounting groove 3; the top of the anti-detachment head 5 is embedded in the anti-detachment groove 9; and a spring 6 is installed between the mounting groove 3 and the bottom of the insert block 4; by compressing the spring 6, the insert block 4 is pushed away from the mounting groove 3. Applying pressure in the radial direction ensures that the anti-detachment head 5 is tightly embedded in the anti-detachment groove 9. To facilitate the removal of the needle 2, an inlet / outlet groove 7 is provided on the mounting groove 3. When the needle 2 needs to be replaced, press the insert block 4 radially to further compress the spring 6, thus removing the anti-detachment head 5 from the anti-detachment groove 9. Then, rotate the insert block 4 by 90 degrees to rotate the anti-detachment head 5 into the inlet / outlet groove 7. Lift the insert block 4 to remove it from the mounting groove 3. Then, follow the above steps in reverse order to install a new needle 2. This achieves a detachable and easy-to-replace installation method for the needle 2. This installation method uses a purely mechanical structure design, eliminating the need for wiring and making it safer to use.

[0028] By setting an installation groove 3 on the squeegee roller body 1 and installing a detachable insert 4 in the installation groove 3, the damaged squeegee 2 can be easily replaced. By setting an anti-detachment head 5, a spring 6, an inlet / outlet groove 7 and an anti-detachment groove 9, the insert 4 can be easily installed and fixed. The squeegee 2 adopts a purely mechanical installation method, which eliminates the need to lay wiring inside the squeegee roller body 1, making maintenance easier and safer to use.

[0029] Example 2:

[0030] like Figure 4 As shown, a guide groove 10 is provided in the mounting groove 3. The guide groove 10 connects the anti-detachment groove 9 and the inlet / outlet groove 7. In use, the anti-detachment head 5 is inserted into the inlet / outlet groove 7, so that the height of the anti-detachment head 5 is lower than the guide groove 10. Then, the insert block 4 can be rotated to make the anti-detachment head 5 slide along the guide groove 10 until the anti-detachment head 5 slides into the anti-detachment groove 9, thus completing the connection between the anti-detachment head 5 and the anti-detachment groove 9.

[0031] By setting a guide groove 10 in the mounting groove 3, the rotation of the anti-detachment head 5 in the mounting groove 3 can be guided, and the anti-detachment head 5 can be guided into the anti-detachment groove 9.

[0032] Example 3:

[0033] like Figure 4-5 As shown, a guide tube 12 is installed at the bottom center of the plug 4, and the top of the spring 6 is sleeved on the guide tube 12. When the plug 4 compresses the spring 6, the spring 6 will not deviate too far from the bottom center of the plug 4 because it is sleeved on the guide tube 12, so that the plug 4 is subjected to more balanced force (pressure from the spring 6).

[0034] By installing a guide tube 12 at the bottom center of the insert 4, the top of the spring 6 can be positioned, so that the insert 4 is subjected to balanced force.

[0035] Example 4:

[0036] like Figure 4-5 As shown, a guide rod 11 is fixedly installed at the bottom center of the mounting groove 3. The top end of the guide rod 11 is inserted into the guide tube 12. When the insert block 4 is inserted into the mounting groove 3, the guide tube 12 at the bottom of the insert block 4 is sleeved on the guide rod 11. Thus, through the insertion between the guide rod 11 and the guide tube 12, the insert block 4 is supported and limited from the inside, so that the position of the insert block 4 in the mounting groove 3 is more accurate and stable.

[0037] By installing a guide rod 11 at the bottom center of the mounting groove 3, the insert 4 can be supported and limited from the inside, making the insert 4 more stable.

[0038] Example 5:

[0039] like Figure 4-5 As shown, an outer tube 13 is fixedly installed at the bottom of the insert block 4. The outer tube 13 is sleeved on the outside of the spring 6, limiting the position of the end of the spring 6 from the outside, further preventing the spring 6 from being installed eccentrically, so as to avoid the problem of the top of the spring 6 being eccentric due to the failure of the guide tube 12, thereby improving the stability of the spring 6 in use.

[0040] By installing an outer tube 13 at the bottom of the insert 4, the spring 6 can be further limited, thereby improving the stability of the spring 6 in use.

[0041] Example 6:

[0042] A boss is provided on the top of the anti-detachment head 5, which makes the top diameter of the anti-detachment head 5 smaller, making it easier to insert into the anti-detachment groove 9.

[0043] The anti-detachment head 5 has a protrusion on its top, which makes it easy for the anti-detachment head 5 to be inserted into the anti-detachment groove 9.

[0044] Working principle: When the needle 2 needs to be replaced, press the insert block 4 radially to further compress the spring 6, causing the anti-detachment head 5 to come out of the anti-detachment groove 9. Then rotate the insert block 4 by 90 degrees so that the anti-detachment head 5 rotates into the inlet / outlet groove 7. Then lift the insert block 4 to remove it from the installation groove 3. Then, follow the above steps in reverse order to install the new needle 2. This achieves the detachable and easy-to-replace features of the needle 2. This installation method adopts a purely mechanical structure design, which does not require wiring and is safer to use.

[0045] It is worth noting that when installing the plug 4, the plug 4 is inserted into the mounting groove 3, and at the same time, the anti-detachment head 5 is inserted into the inlet / outlet groove 7. Press the plug 4 so that the height of the anti-detachment head 5 is lower than the guide groove 10. Then rotate the plug 4 so that the anti-detachment head 5 slides along the guide groove 10 until the anti-detachment head 5 slides into the anti-detachment groove 9, thus completing the connection between the anti-detachment head 5 and the anti-detachment groove 9.

Claims

1. A carding roller structure for a carding machine, characterized in that, include: The barbed roller body (1) is equipped with a plurality of barbed needles (2). The barbed roller body (1) has an installation groove (3). The bottom of the barbed needle (2) is equipped with a plug (4). The plug (4) is inserted into the installation groove (3). An anti-detachment structure is provided between the plug (4) and the installation groove (3). The anti-detachment structure includes an anti-detachment head (5) installed on the insert (4), an anti-detachment groove (9) is provided in the mounting groove (3), the top of the anti-detachment head (5) is embedded in the anti-detachment groove (9), a spring (6) is installed between the mounting groove (3) and the insert (4), and an inlet / outlet groove (7) is provided on the mounting groove (3).

2. The carding roller structure for a carding machine according to claim 1, characterized in that, The mounting groove (3) is provided with a guide groove (10), which connects the anti-detachment groove (9) and the inlet / outlet groove (7).

3. The carding roller structure for a carding machine according to claim 1, characterized in that, The bottom of the insert (4) is fitted with a guide tube (12), and the spring (6) is sleeved on the guide tube (12).

4. The carding roller structure for a carding machine according to claim 3, characterized in that, A guide rod (11) is installed at the bottom of the mounting groove (3), and the top end of the guide rod (11) is inserted into the guide tube (12).

5. The carding roller structure for a carding machine according to claim 1, characterized in that, The bottom of the insert (4) is fitted with an outer tube (13), which is sleeved on the outside of the spring (6).

6. The carding roller structure for a carding machine according to claim 1, characterized in that, The anti-detachment head (5) has a protrusion on the top.

Citation Information

Patent Citations

  • Novel licker-in structure for wool carding machine

    CN214458502U