Air pressure tank with self-adaptive threshold alarm function

By integrating a pressure sensor, alarm module, and adaptive threshold adjustment algorithm module into the pressure tank, the problem of difficulty in detecting abnormal internal pressure of the pressure tank is solved, enabling real-time monitoring and alarm, ensuring equipment safety and stability, and extending service life.

CN223867346UActive Publication Date: 2026-02-03JIANGSU YONGDA PRESSURE VESSEL MFG CO LTD
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Patent Information

Application Number
CN202520269770.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-20
Publication Date
2026-02-03
Estimated Expiration
2035-02-20

AI Technical Summary

Technical Problem

Existing pressure tanks lack adaptive threshold alarm functions, making it difficult for staff to detect abnormal internal pressure in a timely manner, which affects the safety and stability of the equipment.

Method used

A pressure tank with adaptive threshold alarm function was designed. Through the combination of pressure sensor, alarm module, adaptive threshold adjustment algorithm module and microcontroller, the alarm threshold is monitored in real time and dynamically adjusted. When the threshold is exceeded, an alarm signal is issued. The filter component reduces the entry of large particulate impurities into the tank and protects the tank from damage.

Benefits of technology

It enables real-time monitoring and early warning of abnormalities within the pressure tank, reduces wear on the tank body caused by large particles, ensures the safety and stability of equipment operation, and extends the service life of the pressure tank.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of air pressure tanks, and discloses an air pressure tank with a self-adaptive threshold alarm function, which comprises an air pressure tank body and a monitoring equipment box, a pressure sensor is fixedly mounted on the top surface of the air pressure tank body, and an alarm module is fixedly mounted on one side of the top surface of the air pressure tank body. The bottom end of the air pressure tank body is fixedly connected with a mounting pipe, and a filtering assembly is clamped in the mounting pipe. According to the air pressure tank with the self-adaptive threshold value alarm function, through the arrangement of the filtering assembly, when the air pressure tank is used, a connecting bent pipe of the air pressure tank body and a pipe network are installed, large-particle matter is contained in water, the water is pressed to enter the air pressure tank body, and the large-particle matter is filtered and adsorbed through a filtering cylinder and an activated carbon layer; therefore, the purpose of reducing large-particle impurities entering the air pressure tank body is achieved, large-particle substances are prevented from continuously impacting the tank wall and abrading and damaging the air pressure tank in the reciprocating process of water flow and pressure, and the service life of the air pressure tank is prolonged.
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Description

TECHNICAL FIELD

[0001] The utility model relates to air pressure tank technical field especially, it is air pressure tank with adaptive threshold alarm function. BACKGROUND

[0002] Air pressure tank is the prerequisite that water pump can enter sleep, utilize the compressibility extremely small nature of water, store water in the tank with external force, gas is compressed pressure rise, when external force disappears, compressed gas can expel water, pressure tank has three kinds of types of diaphragm type, air bag type and air supplement type.

[0003] The existing air pressure tank is usually installed with pressure gauge when actually using, and the pressure gauge can only display corresponding pressure value, the internal pressure of air pressure tank is abnormal in a certain threshold range, and the staff is not around air pressure tank, which leads to difficult to find and maintain, and is not convenient for guaranteeing the safety and stability of equipment operation. UTILITY MODEL CONTENT

[0004] The utility model discloses a kind of air pressure tank with adaptive threshold alarm function, to solve the problem of not being convenient for guaranteeing the safety and stability of equipment operation in the above background technology.

[0005] To achieve the above object, the utility model is realized by the following technical scheme: a kind of air pressure tank with adaptive threshold alarm function, including air pressure tank body and monitoring equipment box, the top surface of the air pressure tank body is fixedly installed with pressure sensor, one side of the top surface of the air pressure tank body is fixedly installed with alarm module, the bottom end of the air pressure tank body is fixedly connected with installation pipe, the inside of the installation pipe is clamped with filter assembly,

[0006] The filter assembly includes filter cartridge clamped in the inside of installation pipe, the inside of the filter cartridge is provided with activated carbon layer, the top surface of the filter cartridge is connected with filter screen cover by bolt thread.

[0007] As a further scheme of the utility model, the bottom end of the filter cartridge is fixedly connected with mounting flange, the surface of the mounting flange is provided with sealing groove, the inside of the sealing groove is clamped with sealing ring, and the sealing ring is convenient for sealing.

[0008] As a further scheme of the utility model, the bottom end of the installation pipe is connected with connecting elbow by screw thread, one end of the connecting elbow is fixedly connected with flange, and the flange is convenient for mounting filter cartridge in the inside of installation pipe.

[0009] As a further scheme of the utility model, the inside of the monitoring equipment box is provided with adaptive threshold adjustment algorithm module and microcontroller, the top surface of the monitoring equipment box is fixedly installed with wireless transmission module, and the wireless transmission module is convenient for data transmission.

[0010] As a further embodiment of this invention, one side of the adaptive threshold adjustment algorithm module is connected to the pressure sensor via an electrical signal, and one side of the microcontroller is connected to the alarm module via an electrical signal, so that the alarm module can easily issue an audible and visual alarm.

[0011] As a further embodiment of this utility model, three support blocks are welded to the surface of the pressure tank body, and support legs are welded to the bottom of each of the three support blocks, which facilitates the support of the pressure tank body.

[0012] As a further embodiment of this utility model, a fixing plate is welded to the bottom end of the support leg, and fixing holes are provided around the surface of the fixing plate, so that the pressure tank body can be fixed on the ground.

[0013] This utility model provides a pressure tank with an adaptive threshold alarm function, which has the following beneficial effects:

[0014] 1. This pressure tank with adaptive threshold alarm function, through the setting of the filter component, when the connecting bend of the pressure tank body is installed with the pipeline, if there are large particles in the water, the water enters the pressure tank body under pressure and passes through the filter cartridge and activated carbon layer for filtration and adsorption, thereby reducing the entry of large particles into the pressure tank body. This avoids large particles constantly impacting the tank wall during water flow and pressure cycles, preventing wear and damage to the pressure tank, and helps extend the service life of the pressure tank.

[0015] 2. This pressure tank with adaptive threshold alarm function, through the settings of a pressure sensor, alarm module, adaptive threshold adjustment algorithm module, and microcontroller, monitors the pressure inside the tank during use. The monitored data is transmitted to the adaptive threshold adjustment algorithm module, which analyzes the real-time data collected by the pressure sensor and dynamically adjusts the alarm threshold by learning from historical data and monitoring the current status. Once parameters such as air pressure exceed the dynamically adjusted threshold, a signal is transmitted to the microcontroller. The microcontroller then issues an operation command to the alarm module, which sends an alarm signal to remind the staff. This prevents abnormal pressure inside the pressure tank from occurring within a certain threshold range, making it difficult to detect and maintain if staff are not around, thus helping to ensure the safety and stability of the equipment operation. Attached Figure Description

[0016] Fig. 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Fig. 2 This is a schematic diagram of the overall disassembled structure of this utility model;

[0018] Fig. 3This is a schematic diagram of the filter assembly structure of this utility model;

[0019] Fig. 4 This is a schematic diagram of the monitoring equipment box and pressure sensor structure of this utility model.

[0020] In the diagram: 1. Pressure tank body; 2. Monitoring equipment box; 3. Pressure sensor; 4. Alarm module; 5. Mounting pipe; 6. Filter assembly; 601. Filter cartridge; 602. Activated carbon layer; 603. Filter screen cover; 7. Mounting flange; 8. Sealing ring; 9. Connecting bend; 10. Adaptive threshold adjustment algorithm module; 11. Microcontroller; 12. Wireless transmission module; 13. Support block; 14. Support leg; 15. Fixing plate. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0022] Please see Figs. 1 to 4 This utility model provides a technical solution: a pressure tank with adaptive threshold alarm function, including a pressure tank body 1 and a monitoring equipment box 2. A pressure sensor 3 is fixedly installed on the top surface of the pressure tank body 1, and an alarm module 4 is fixedly installed on one side of the top surface of the pressure tank body 1. Through the configuration of the pressure sensor 3, alarm module 4, adaptive threshold adjustment algorithm module 10 and microcontroller 11, during use, the pressure sensor 3 monitors the pressure inside the tank and transmits the monitored data to the adaptive threshold adjustment algorithm module 10. It will adjust the alarm module 10 according to the real-time data collected by the pressure sensor 3. Analysis, through learning from historical data and monitoring the current status, dynamically adjusts the alarm threshold. Once parameters such as air pressure exceed the dynamically adjusted threshold, a signal is transmitted to the microcontroller 11. The microcontroller 11 then issues an operation command to the alarm module 4, which in turn issues an alarm signal to alert personnel. This prevents abnormal pressure inside the pressure tank from occurring within a certain threshold range, making it difficult to detect and maintain if personnel are not nearby. This helps ensure the safety and stability of equipment operation. An installation pipe 5 is fixedly connected to the bottom of the pressure tank body 1, and a filter assembly 6 is snapped into the inside of the installation pipe 5.

[0023] The filter assembly 6 includes a filter cylinder 601 that is snapped into the installation pipe 5. An activated carbon layer 602 is provided inside the filter cylinder 601. A filter screen cover 603 is connected to the top surface of the filter cylinder 601 by bolt threads. With the filter assembly 6, when in use, the connecting elbow 9 of the pressure tank body 1 is installed with the pipeline network. When the water contains large particles, the water enters the pressure tank body 1 under pressure. After being filtered and adsorbed by the filter cylinder 601 and the activated carbon layer 602, the purpose of reducing the entry of large particles into the pressure tank body 1 is achieved. This avoids large particles from constantly impacting the tank wall during water flow and pressure cycles, which would cause wear and damage to the pressure tank and help extend the service life of the pressure tank.

[0024] The bottom end of the filter cartridge 601 is fixedly connected to a mounting flange 7. A sealing groove is opened on the surface of the mounting flange 7, and a sealing ring 8 is snapped into the inside of the sealing groove. The sealing ring 8 plays a sealing role.

[0025] The bottom end of the installation pipe 5 is connected to the connecting elbow 9 by a screw thread. One end of the connecting elbow 9 is fixedly connected to a flange. The connecting elbow 9 serves to connect to the pipeline network.

[0026] The monitoring equipment box 2 is equipped with an adaptive threshold adjustment algorithm module 10 and a microcontroller 11. A wireless transmission module 12 is fixedly installed on the top surface of the monitoring equipment box 2. The wireless transmission module 12 is used to transmit data.

[0027] One side of the adaptive threshold adjustment algorithm module 10 is connected to the pressure sensor 3 via an electrical signal, and the other side of the microcontroller 11 is connected to the alarm module 4 via an electrical signal. The alarm module 4 is configured to issue an audible and visual alarm.

[0028] Three support blocks 13 are welded to the surface of the pressure tank body 1. Each of the three support blocks 13 has a support leg 14 welded to its bottom end. The support leg 14 serves to support the pressure tank body 1.

[0029] A fixing plate 15 is welded to the bottom of the support leg 14. Fixing holes are provided around the surface of the fixing plate 15. The fixing plate 15 serves to fix the pressure tank body 1 to the ground.

[0030] In this invention, the working steps of the device are as follows:

[0031] First step: When in use, connect the connecting bend 9 of the pressure tank body 1 to the pipeline network. When the water contains large particles, the water is pressurized and enters the pressure tank body 1. It is filtered and adsorbed by the filter cartridge 601 and the activated carbon layer 602.

[0032] The second step: During use, the pressure sensor 3 monitors the pressure inside the tank and transmits the monitored data to the adaptive threshold adjustment algorithm module 10. It analyzes the real-time data collected by the pressure sensor 3, learns from historical data and monitors the current status, and dynamically adjusts the alarm threshold. Once parameters such as air pressure exceed the dynamically adjusted threshold, the signal is transmitted to the microcontroller 11. The microcontroller 11 will issue an operation command to the alarm module 4, and the alarm module 4 will issue an alarm signal to remind the staff.

[0033] It should be noted that the device structure and accompanying drawings of this utility model mainly describe the principle of this utility model. In terms of the technical aspects of this design principle, the setting of the power mechanism, power supply system and control system of the device is not fully described. However, under the premise that those skilled in the art understand the principle of the above utility model, the specific details of its power mechanism, power supply system and control system can be clearly understood. The control method in the application document is automatic control through a controller. The control circuit of the controller can be implemented by those skilled in the art through simple programming.

[0034] All standard parts used can be purchased from the market, and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the existing technology. The machinery, parts and equipment adopt conventional models in the existing technology, and the structure and principle of the components known to those skilled in the art can be known by those skilled in the art through technical manuals or conventional experimental methods.

[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A pressure tank with adaptive threshold alarm function, comprising a pressure tank body (1) and a monitoring equipment box (2), characterized in that: A pressure sensor (3) is fixedly installed on the top surface of the pressure tank body (1), an alarm module (4) is fixedly installed on one side of the top surface of the pressure tank body (1), and an installation pipe (5) is fixedly connected to the bottom end of the pressure tank body (1). A filter assembly (6) is snapped into the inside of the installation pipe (5). The filter assembly (6) includes a filter cylinder (601) snapped into the inside of the mounting tube (5), the inside of the filter cylinder (601) is provided with an activated carbon layer (602), and the top surface of the filter cylinder (601) is connected to a filter screen cover (603) by bolt thread.

2. A pressure tank with adaptive threshold alarm function according to claim 1, characterized in that: The bottom end of the filter cartridge (601) is fixedly connected to an installation flange (7), and a sealing groove is opened on the surface of the installation flange (7), and a sealing ring (8) is snapped into the inside of the sealing groove.

3. A pressure tank with adaptive threshold alarm function according to claim 1, characterized in that: The bottom end of the mounting pipe (5) is connected to a connecting bend (9) by a screw thread, and one end of the connecting bend (9) is fixedly connected to a flange.

4. A pressure tank with adaptive threshold alarm function according to claim 1, characterized in that: The monitoring equipment box (2) is equipped with an adaptive threshold adjustment algorithm module (10) and a microcontroller (11), and a wireless transmission module (12) is fixedly installed on the top surface of the monitoring equipment box (2).

5. A pressure tank with adaptive threshold alarm function according to claim 4, characterized in that: One side of the adaptive threshold adjustment algorithm module (10) is connected to the pressure sensor (3) via an electrical signal, and one side of the microcontroller (11) is connected to the alarm module (4) via an electrical signal.

6. A pressure tank with adaptive threshold alarm function according to claim 1, characterized in that: The surface of the pressure tank body (1) is welded with three support blocks (13), and the bottom of each of the three support blocks (13) is welded with a support leg (14).

7. A pressure tank with adaptive threshold alarm function according to claim 6, characterized in that: The bottom end of the support leg (14) is welded with a fixing plate (15), and fixing holes are provided around the surface of the fixing plate (15).