Steel structure grouting, vibrating and exhausting device capable of dynamically monitoring compactness in real time

Abstract

The utility model discloses a steel structure grouting, vibrating and exhausting device capable of dynamically monitoring compactness in real time, which relates to the technical field of concrete vibrating equipment and comprises a moving table, a supporting column is arranged on the moving table, a moving block is movably arranged in the supporting column, a driving component for driving the moving block to move is arranged in the supporting column, and the moving block is arranged in the driving component. A mounting plate is arranged on one side of the moving block, a fixing block is arranged on the side, away from the moving block, of the mounting plate, and a through hole is formed in the fixing block. When the insertion angle of the vibrator body needs to be adjusted, the second motor is started to drive the worm to rotate, the worm wheel is meshed with the worm, the worm rotates to drive the worm wheel to rotate, and the worm wheel drives the rotating shaft to rotate. And along with the rotation of the rotating shaft, the mounting plate and the vibrator main body fixed in the fixing block through the clamping assembly can be subjected to corresponding angle adjustment, so that different construction conditions and requirements can be adapted, and the optimal vibrating effect is achieved.

Description

TECHNICAL FIELD

[0001] The utility model relates to concrete vibration equipment technical field, concretely relates to the steel structure grouting vibration exhaust device of real -time dynamic monitoring compactness. BACKGROUND

[0002] Grouting technology is a widely used technology in civil engineering, which injects grout into the gap or cavity of rock-soil body or structure to achieve the purpose of reinforcement, seepage prevention and leakage stopping. In steel structure engineering, grouting technology is often used to fill the gap between steel structure and concrete, improving the stability and durability of the overall structure. In the process of steel structure grouting, vibration technology can effectively compact the grouting material. Vibration technology is a technology that compacts concrete or mortar by vibration to remove air bubbles and voids, thereby improving the compactness and strength of the grouting material.

[0003] The patent document with publication number CN215574146U discloses an intelligent vibration device capable of automatically detecting the compactness of concrete, which includes a movable table, a first connecting plate, a first support plate, and a connecting cylinder. When the vibration connecting column needs to be detached for manual control, the two pressing blocks are pressed manually to make the fixed block disengage from the fixed groove inside the second connecting plate. The first sliding block inside the first sliding groove can move more stably with the aid of the first sliding block. The fixed block that loses control can make the first connecting plate and the second connecting plate split, allowing the vibration connecting column to be used for manual control alone. When installing, the spring's elasticity can make the pressing block and the fixed block rebound and reset, helping the fixed block to rebound and fix inside the fixed groove to achieve installation.

[0004] The above-mentioned patent document uses the elasticity of the spring to make the pressing block and the fixed block rebound and reset, which facilitates the installation of the vibration connecting column. However, the length and angle of the vibration connecting column are fixed after installation, which makes it difficult to adapt to different sizes and shapes of concrete structures and different construction conditions and requirements. UTILITY MODEL CONTENTS

[0005] To solve the above-mentioned problems, the steel structure grouting vibration exhaust device for real-time dynamic monitoring of compactness is provided, which is equipped with an adjusting component for adjusting the insertion angle of the vibrator main body, solving the technical problem of inconvenient adjustment of the vibrator main body.

[0006] The utility model provides real -time dynamic monitoring compactness's steel structure grouting vibration and fanning device, including mobile station, be provided with support column on the mobile station, the movable block is arranged in the support column, be provided with the drive component for driving movable block movement in the support column, the side of movable block is provided with mounting panel, the side away from movable block of mounting panel is provided with fixed block, be provided with through -hole in the fixed block, be provided with vibrator main part in the through -hole, one end of vibrator main part is provided with vibrator connecting pipe, be provided with vibrator power on the mobile station, the other end of vibrator connecting pipe links with vibrator power, be provided with the clamping assembly for fixing vibrator main part on the fixed block, be provided with the adjusting part for adjusting vibrator main part insertion angle between movable block and mounting panel, the bottom of fixed block still is provided with the cleaning assembly for cleaning the outside of vibrator main body.

[0007] Preferably, the adjusting part includes a rotating shaft and a support frame; the rotating shaft is arranged on one side of the movable block, one end of the rotating shaft is connected with the mounting panel, and a turbine is arranged on the rotating shaft; the support frame is arranged on one side of the movable block and located on one side of the rotating shaft, a worm is arranged on the inner side of the support frame, and a second motor is arranged on one side of the support frame; the output end of the second motor is connected with the worm.

[0008] Preferably, the clamping assembly includes a second threaded rod; the second threaded rod is arranged on the fixed block, one end of the second threaded rod is provided with a knob, and the other end of the second threaded rod is provided with an arc-shaped block; a rubber layer is attached to the arc-shaped block.

[0009] Preferably, light rods are arranged on both sides of the second threaded rod on the arc-shaped block, one end of the light rod penetrates from one side of the fixed block and extends outward, and a limiting disc is arranged at the extending end of the light rod.

[0010] Preferably, the cleaning assembly includes a rotating ring and an extension block; the rotating ring is rotatably arranged at the bottom of the fixed block, a connecting block is arranged on the inner side of the rotating ring, an annular cleaning brush is arranged on one end of the connecting block, and an external gear is arranged on the outer side of the rotating ring; the extension block is arranged on one side of the fixed block, a third motor is arranged at the top of the extension block, a drive gear is arranged at the output end of the third motor, and the drive gear is engaged with the external gear.

[0011] Preferably, the drive part includes a first threaded rod and a first motor; the first threaded rod is arranged in the support column, and the movable block is arranged on the first threaded rod; the first motor is arranged at the top of the support column, and the output end of the first motor is connected with the first threaded rod.

[0012] Preferably, a counterweight is arranged on one side of the support column on the mobile station.

[0013] The utility model discloses the beneficial effect compared with prior art is:

[0014] 1. when needing to adjust the insertion angle of vibrator main part, through the start of second motor, the worm is rotated by second motor, and because turbine and worm mesh, the rotation of worm drives turbine rotation, and turbine drives the rotation of rotating shaft. With the rotation of rotating shaft, the mounting plate and the vibrator main part fixed in the fixed block through the clamping assembly will be adjusted by the corresponding angle, so as to adapt to different construction conditions and requirements, and reach the best vibration effect.

[0015] 2. by pulling the vibrator main part upwards, and starting third motor, the output end of third motor drives the rotation of driving gear, because the external gear and driving gear mesh, driving gear drives the rotation of external gear, and external gear drives the rotation of rotating ring. With the rotation of rotating ring, the connecting block and annular cleaning brush also rotate, thereby cleaning the residual grouting material attached to the surface of vibrator main part, keeping the surface of vibrator main part clean and smooth, helping to prolong the service life of vibrator main part, and improving the working efficiency of vibrator main part. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is the three-dimensional schematic diagram of steel structure grouting and vibrating exhaust device of real-time dynamic monitoring density Figure 1 .

[0017] Figure 2 It is the three-dimensional schematic diagram of steel structure grouting and vibrating exhaust device of real-time dynamic monitoring density Figure 2 .

[0018] Figure 3 It is the three-dimensional schematic diagram of the separation state of mounting plate and rotating shaft in steel structure grouting and vibrating exhaust device of real-time dynamic monitoring density.

[0019] Figure 4 It is the sectional view of fixed block in steel structure grouting and vibrating exhaust device of real-time dynamic monitoring density under the perspective of top view.

[0020] Figure 5 It is the partial three-dimensional view of steel structure grouting and vibrating exhaust device of real-time dynamic monitoring density.

[0021] The figure mark is: 1, mobile station; 2, support column; 3, moving block; 31, first threaded rod; 32, first motor; 4, mounting plate; 5, fixed block; 6, vibrator main body; 7, clamping assembly; 71, second threaded rod; 72, knob; 73, arc block; 74, light pole; 75, limit disc; 8, adjusting part; 81, rotating shaft; 82, turbine; 83, support frame; 84, worm; 85, second motor; 9, vibrator connecting pipe; 10, vibrator power supply; 11, counterweight; 12, cleaning assembly; 1201, rotating ring; 1202, connecting block; 1203, annular cleaning brush; 1204, external gear; 1205, extension block; 1206, third motor; 1207, drive gear. DETAILED DESCRIPTION

[0022] In order to further understand the features, technical means and specific purposes and functions achieved by the utility model, the utility model will be described in further detail below in combination with the drawings and specific embodiments.

[0023] Referring to Figures 1 to 5 As shown in the figure, the utility model provides real-time dynamic monitoring compactness's steel structure grouting vibration exhaust device, including mobile station 1, mobile station 1 is provided with support column 2, movablely arranged in support column 2 has moving block 3, support column 2 is provided with the drive part for driving moving block 3 moves, one side of moving block 3 is provided with mounting plate 4, the side away from moving block 3 of mounting plate 4 is provided with fixed block 5, fixed block 5 is provided with through-hole, and through-hole is provided with vibrator main body 6, one end of vibrator main body 6 is provided with vibrator connecting pipe 9, mobile station 1 is provided with vibrator power supply 10, the other end of vibrator connecting pipe 9 is connected with vibrator power supply 10, fixed block 5 is provided with the clamping assembly 7 for fixing vibrator main body 6, adjusting part 8 for adjusting vibrator main body 6 insertion angle is arranged between moving block 3 and mounting plate 4, the bottom of fixed block 5 is further provided with cleaning assembly 12 for cleaning the outside of vibrator main body 6.

[0024] The position of the device is adjusted by the mobile station 1, and the length of the vibrator body 6 can be adjusted according to the needs, and then the vibrator body 6 is fixed by the clamping assembly 7 to ensure that the vibrator body 6 does not shake or fall off during work. By adjusting the setting of the adjusting component 8, the insertion angle of the vibrator body 6 can be conveniently adjusted to adapt to different construction needs and conditions. When the adjustment is completed, the vibrator power supply 10 is started, the vibrator power supply 10 provides power for the vibrator body 6 through the vibrator connecting pipe 9, and the vibrator body 6 starts to work to vibrate the grouting material of the steel structure to remove the bubbles and voids in the grouting material and improve the density and strength of the grouting material. After the vibrating work is completed, the vibrator body 6 is cleaned outside by the cleaning assembly 12, so that the grouting material residues attached to the vibrator body 6 can be effectively removed, the surface of the vibrator body 6 is kept clean and smooth, which helps to prolong the service life of the vibrator body 6 and improve the working efficiency of the vibrator body 6.

[0025] A force sensor is also installed on the vibrator body 6, which is used to measure the change of resistance received by the vibrator during vibration. Specifically, the force sensor is not within the protection scope of the present application, and therefore is not shown in the figure. The force sensor monitors the change of the density of the grouting material in real time. As the grouting body gradually densifies, the resistance received by the vibrator body 6 will gradually increase. The force sensor can directly measure the resistance received by the vibrator body 6, which provides direct data support for analyzing the density of the grouting body. The staff can intuitively understand the density state of the grouting body by observing the data output by the force sensor, so as to timely adjust the grouting and vibrating strategy to ensure that the density of the grouting body meets the design requirements.

[0026] Referring to Figure 3 As shown, the adjusting component 8 includes a rotating shaft 81 and a support frame 83. The rotating shaft 81 is arranged on one side of the moving block 3, one end of the rotating shaft 81 is connected with the mounting plate 4, and a turbine 82 is arranged on the rotating shaft 81. The support frame 83 is arranged on the moving block 3 on one side of the rotating shaft 81, the inner side of the support frame 83 is provided with a worm 84, and one side of the support frame 83 is provided with a second motor 85, and the output end of the second motor 85 is connected with the worm 84.

[0027] When it is necessary to adjust the insertion angle of the vibrator body 6, the second motor 85 is started to drive the worm 84 to rotate, and since the turbine 82 is engaged with the worm 84, the rotation of the worm 84 drives the turbine 82 to rotate, and the turbine 82 drives the rotating shaft 81 to rotate. With the rotation of the rotating shaft 81, the mounting plate 4 and the vibrator body 6 fixed in the fixed block 5 by the clamping assembly 7 will be adjusted by a corresponding angle, so as to adapt to different construction conditions and requirements, and achieve the best vibrating effect.

[0028] Referring to Figure 4As shown, the clamping assembly 7 comprises a second threaded rod 71; the second threaded rod 71 is arranged on the fixed block 5, one end of the second threaded rod 71 is provided with a knob 72, and the other end of the second threaded rod 71 is provided with an arc block 73, and a rubber layer is attached to the arc block 73.

[0029] When it is necessary to clamp the vibrator body 6, the knob 72 is rotated. The second threaded rod 71 is rotated by the knob 72. With the rotation of the second threaded rod 71, the arc block 73 is pushed to approach the vibrator body 6. When the arc block 73 contacts the vibrator body 6, the rubber layer provides additional friction to ensure that the arc block 73 can be closely attached to the vibrator body 6, ensuring that the vibrator body 6 will not shake or fall off during operation, and the length of the vibrator body 6 can be adjusted according to the requirements to adapt to different sizes and shapes of concrete structures. When it is necessary to disassemble the vibrator body 6 for manual control, the knob 72 can be rotated in the opposite direction.

[0030] Referring to Figure 4 As shown, the arc block 73 is provided with a light rod 74 on both sides of the second threaded rod 71, one end of the light rod 74 penetrates from one side of the fixed block 5 and extends outward, and the extended end of the light rod 74 is provided with a limit disc 75.

[0031] When the knob 72 rotates to drive the second threaded rod 71 to rotate and then push the arc block 73 to approach the vibrator body 6, the arc block 73 moves to drive the light rod 74 to move, and the light rod 74 moves to guide the arc block 73 to move, ensuring that the arc block 73 can move smoothly, ensuring the stability and reliability of the clamping force.

[0032] Referring to Figure 5 As shown, the cleaning assembly 12 comprises a rotating ring 1201 and an extension block 1205; the rotating ring 1201 is rotatably arranged at the bottom of the fixed block 5, the inner side of the rotating ring 1201 is provided with a connecting block 1202, one end of the connecting block 1202 is provided with an annular cleaning brush 1203, and the outer side of the rotating ring 1201 is provided with an external gear 1204; the extension block 1205 is arranged on one side of the fixed block 5, the top of the extension block 1205 is provided with a third motor 1206, the output end of the third motor 1206 is provided with a drive gear 1207, and the drive gear 1207 is engaged with the external gear 1204.

[0033] After the vibration work is completed, the vibrator body 6 needs to be disassembled and withdrawn, by pulling the vibrator body 6 upwards, and starting the third motor 1206, the output end of the third motor 1206 drives the drive gear 1207 to rotate, since the external gear 1204 is engaged with the drive gear 1207, the drive gear 1207 drives the external gear 1204 to rotate, the external gear 1204 drives the rotating ring 1201 to rotate. With the rotation of the rotating ring 1201, the connecting block 1202 and the annular cleaning brush 1203 also rotate, thereby cleaning the residual grouting material attached to the surface of the vibrator body 6, keeping the surface of the vibrator body 6 clean and smooth, which helps to prolong the service life of the vibrator body 6 and improve the working efficiency of the vibrator body 6.

[0034] Referring to Figure 3 As shown in the figure, the driving part includes a first threaded rod 31 and a first motor 32; the first threaded rod 31 is arranged in the support column 2, and the moving block 3 is arranged on the first threaded rod 31; the first motor 32 is arranged at the top of the support column 2, and the output end of the first motor 32 is connected with the first threaded rod 31.

[0035] When it is necessary to adjust the position of the moving block 3, the first motor 32 is started, the output end of the first motor 32 drives the first threaded rod 31 to rotate, and the first threaded rod 31 drives the moving block 3 to move on the first threaded rod 31. Since the mounting plate 4 is connected with the moving block 3, and the fixed block 5 is connected with the mounting plate 4, when the moving block 3 moves, the mounting plate 4 and the fixed block 5 will also move, thereby realizing the up and down movement of the vibrator body 6 in the grouting and vibration and exhaust operation.

[0036] Referring to Figure 1 As shown in the figure, the moving table 1 is provided with a counterweight 11 on one side of the support column 2.

[0037] Through the arrangement of the counterweight 11, the height of the center of gravity of the whole device can be reduced, thereby reducing the shaking and tilting of the device during the grouting and vibration operation, and improving the stability of the device.

[0038] When the vibrator body 6 needs to be clamped, the knob 72 is rotated. The second threaded rod 71 is rotated by the knob 72. With the rotation of the second threaded rod 71, the arc-shaped block 73 is pushed to approach the vibrator body 6. When the arc-shaped block 73 contacts the vibrator body 6, the rubber layer provides additional friction to ensure that the arc-shaped block 73 can tightly fit on the vibrator body 6, so that the vibrator body 6 does not shake or fall off during work, and the length of the vibrator body 6 can be adjusted according to the requirements to adapt to different sizes and shapes of concrete structures. When the vibrator body 6 needs to be disassembled for manual control, the knob 72 is rotated in the opposite direction. When the insertion angle of the vibrator body 6 needs to be adjusted, the second motor 85 is started, the worm 84 is rotated by the second motor 85, and the worm 84 is rotated by the worm 84 due to the meshing of the turbine 82 and the worm 84. The shaft 81 is rotated by the turbine 82. With the rotation of the shaft 81, the mounting plate 4 and the vibrator body 6 fixed in the fixed block 5 by the clamping assembly 7 are adjusted by a corresponding angle, so that different construction conditions and requirements can be adapted to achieve the best vibration effect. When the adjustment is completed, the vibrator power supply 10 is started, the vibrator power supply 10 provides power for the vibrator body 6 through the vibrator connecting pipe 9, and the vibrator body 6 starts to work to vibrate the grouting material of the steel structure to remove the bubbles and voids in the grouting material and improve the density and strength of the grouting material. After the vibration work is completed, the vibrator body 6 needs to be disassembled and withdrawn, the vibrator body 6 is pulled upwards, and the third motor 1206 is started. The driving gear 1207 is rotated by the output end of the third motor 1206. The driving gear 1207 rotates the outer gear 1204 due to the meshing of the outer gear 1204 and the driving gear 1207. The outer gear 1204 rotates the rotating ring 1201. With the rotation of the rotating ring 1201, the connecting block 1202 and the annular cleaning brush 1203 also rotate, so as to clean the grouting material residues attached to the surface of the vibrator body 6, keep the surface of the vibrator body 6 clean and smooth, help to prolong the service life of the vibrator body 6, and improve the working efficiency of the vibrator body 6.

[0039] The above embodiments only express one or several embodiments of the present application, and the description is more specific and detailed, but it cannot be understood as a limitation on the scope of the present application. It should be noted that for ordinary skilled persons in the art, without departing from the concept of the present application, a number of modifications and improvements can be made, which belong to the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the appended claims.

Claims

1. A steel structure grouting vibration and venting device for real-time dynamic monitoring of compaction, characterized in that, The device includes a movable platform (1), a support column (2) on the movable platform (1), a movable block (3) movably disposed inside the support column (2), a driving component for driving the movable block (3) to move inside the support column (2), a mounting plate (4) on one side of the movable block (3), a fixing block (5) on the side of the mounting plate (4) away from the movable block (3), a through hole inside the fixing block (5), a vibrator body (6) disposed inside the through hole, and a vibrator connector at one end of the vibrator body (6). The connecting pipe (9) is provided with a vibrator power supply (10) on the moving platform (1). The other end of the vibrator connecting pipe (9) is connected to the vibrator power supply (10). The fixing block (5) is provided with a clamping component (7) for fixing the vibrator body (6). The moving block (3) and the mounting plate (4) are provided with an adjusting component (8) for adjusting the insertion angle of the vibrator body (6). The bottom of the fixing block (5) is also provided with a cleaning component (12) for cleaning the outside of the vibrator body (6).

2. The steel structure grouting vibration and venting device for real-time dynamic monitoring of density according to claim 1, characterized in that, The adjusting component (8) includes a rotating shaft (81) and a support frame (83); The rotating shaft (81) is located on one side of the movable block (3), one end of the rotating shaft (81) is connected to the mounting plate (4), and a turbine (82) is provided on the rotating shaft (81); The support frame (83) is located on the moving block (3) on one side of the rotating shaft (81). A worm gear (84) is provided on the inner side of the support frame (83). A second motor (85) is provided on one side of the support frame (83). The output end of the second motor (85) is connected to the worm gear (84).

3. The steel structure grouting vibration and venting device for real-time dynamic monitoring of density according to claim 1, characterized in that, The clamping assembly (7) includes a second threaded rod (71); The second threaded rod (71) is mounted on the fixed block (5). One end of the second threaded rod (71) is provided with a knob (72), and the other end of the second threaded rod (71) is provided with an arc-shaped block (73). A rubber layer is attached to the arc-shaped block (73).

4. The steel structure grouting vibration and venting device for real-time dynamic monitoring of density according to claim 3, characterized in that, On the arc-shaped block (73), there are smooth rods (74) on both sides of the second threaded rod (71). One end of the smooth rod (74) passes through one side of the fixed block (5) and extends outward. A limit plate (75) is provided at the extended end of the smooth rod (74).

5. The steel structure grouting vibration and venting device for real-time dynamic monitoring of density according to claim 1, characterized in that, The cleaning assembly (12) includes a rotating ring (1201) and an extension block (1205); The rotating ring (1201) is rotatably mounted on the bottom of the fixed block (5). A connecting block (1202) is provided on the inner side of the rotating ring (1201). An annular cleaning brush (1203) is provided at one end of the connecting block (1202). An external gear (1204) is provided on the outer side of the rotating ring (1201). The extension block (1205) is disposed on one side of the fixed block (5). A third motor (1206) is disposed on the top of the extension block (1205). A drive gear (1207) is disposed at the output end of the third motor (1206). The drive gear (1207) meshes with the external gear (1204).

6. The steel structure grouting vibration and venting device for real-time dynamic monitoring of density according to claim 1, characterized in that, The driving component includes a first threaded rod (31) and a first motor (32); the first threaded rod (31) is disposed inside the support column (2), and the moving block (3) is disposed on the first threaded rod (31); the first motor (32) is disposed on the top of the support column (2), and the output end of the first motor (32) is connected to the first threaded rod (31).

7. The steel structure grouting vibration and venting device for real-time dynamic monitoring of density according to claim 1, characterized in that, A counterweight (11) is provided on one side of the support column (2) on the mobile platform (1).

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