Intelligent automatic waterproof board positioning and laying device based on image reference

Abstract

The utility model provides an intelligent and automatic waterproof board positioning and laying device based on image reference, which relates to the field of tunnel construction and comprises symmetrically arranged supporting rods, and the end faces of the symmetrical supporting rods are fixedly connected through a connecting frame. And a bearing shaft for placing a coiled waterproof plate is fixedly mounted on one side in the connecting frame. According to the intelligent and automatic waterproof plate positioning and laying device based on the image reference, a camera is used for shooting and recognizing the position of a laid waterproof plate and a liner nail pre-embedded in advance, and the position of the waterproof plate can be changed through a push ring by means of opposite movement of telescopic lantern rings in the waterproof plate laying process; and the rotating gear drives the connecting sleeve to move and is matched with the extension of the telescopic sleeve, so that the waterproof plate and the liner nail can be fixed through hot melting of the hot melting pressing head, and the waterproof plate can be positioned through image recognition.

Description

Technical Field

[0001] This utility model relates to the field of tunnel construction technology, specifically to an intelligent automatic positioning and laying device for waterproof membrane based on image reference. Background Technology

[0002] Tunnel construction refers to the process of excavating a tunnel and installing auxiliary equipment. During tunnel construction, a waterproof membrane needs to be laid on top of the tunnel to prevent water from seeping into the tunnel from the top.

[0003] Existing patent (CN217783534U) discloses a tunnel waterproof membrane laying machine, belonging to the field of tunnel construction technology. It primarily addresses the cumbersome manual installation and poor correction methods used when laying waterproof membranes on the tunnel roof, which easily lead to skew errors and require secondary compaction. The machine includes a base, a frame in the middle of the base, a drive motor in the middle of the frame, a first bevel gear at the bottom of the drive motor, annular slide rails at both ends of the base, and a swinging device in the middle of the frame. The top of the swinging device passes through the annular slide rails. The swinging device lays the waterproof membrane onto the curved roof by swinging. Compaction components are located at both ends of the frame below the swinging device. These compaction components extend and press against the surface of the laid waterproof membrane as the swinging device swings, compacting the membrane.

[0004] The device features a swing mechanism that allows the waterproof membrane to be attached to the tunnel ceiling by swinging left and right, providing better control over its application and installation. During installation, the overlapping sections must meet construction specifications. Due to potential displacement during installation, the membrane's position needs to be adjusted in real time. The membrane is positioned using heat-fused connections with lining pins. Since there are numerous lining pins, traditional methods of finding and fusion-connecting them one by one are costly. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides an intelligent automatic positioning and laying device for waterproof membranes based on image references, which solves the problem of positioning difficulties during the laying process of waterproof membranes mentioned in the background technology.

[0006] Technical solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: an intelligent automatic positioning and laying device for waterproof membrane based on image reference, comprising symmetrically arranged support rods, the end faces of which are fixedly connected by a connecting frame, a bearing shaft for placing rolled waterproof membrane is fixedly installed on one side inside the connecting frame, a baffle plate is provided at the other end of the connecting frame for insertion into the connecting frame and the bearing shaft, and telescopic collars are fixedly installed on the sides of the connecting frame and the baffle that are close to each other, with push rings fixedly installed at the free ends of the telescopic collars, and both the telescopic collars and the push rings are sleeved on the bearing shaft. On the outer surface of the shaft, a protrusion extends from the top of the connecting frame toward the hinge end of the support rod. A camera for taking pictures is provided at the end of the protrusion. A guide rail is fixedly installed on the inner side of the connecting frame below the bearing shaft. A bearing groove parallel to the guide rail is opened on one side of the guide rail. A rack plate is embedded inside the bearing groove. A connecting sleeve is slidably connected to the outer surface of the guide rail. A motor is fixedly installed on the surface of the connecting sleeve. A gear that meshes with the rack plate is fixedly installed at the output end of the motor. A telescopic sleeve is fixedly installed at the free end of the connecting sleeve. A hot melt pressure head is fixedly installed at the free end of the telescopic sleeve.

[0008] Furthermore, an internal transverse limiting rod is fixedly installed inside the connecting frame, and through holes are opened on both sides of the connecting frame. A tension limiting rod is slidably connected inside the through holes, and nuts are threadedly connected to the tension limiting rod on both sides of the connecting frame.

[0009] Furthermore, the outer surface of the bearing shaft is provided with a threaded hole, the inside of which is connected to a threaded post. An elastic telescopic sleeve is fixedly installed at the top of the threaded post. The fixed end surface of the elastic telescopic sleeve is provided with a positioning hole for rotation, and the free end of the elastic telescopic sleeve is provided with a rolling unit.

[0010] Furthermore, the rolling unit is a rotating wheel, and the plane of the rotating wheel remains tangent to the end face of the bearing shaft.

[0011] Furthermore, a sliding sleeve is fitted onto the outer surface of the protrusion, and a threaded shaft is threadedly connected to the middle of the protrusion. The threaded shaft is rotatably connected to the sliding sleeve, and the adjusting end of the threaded shaft extends to the outside of the sliding sleeve. A rotating platform with a bottom end that accommodates the adjustment of the threaded shaft is fixedly installed on the end face of the sliding sleeve. A rotatable rotating seat is fastened to the outer surface of the rotating platform by a nut, and the camera is fixedly installed on the surface of the rotating seat.

[0012] The beneficial effects of this utility model are as follows:

[0013] 1. This image-based intelligent automatic positioning and laying device for waterproof membranes uses rolled waterproof membranes placed on the outer surface of a bearing shaft. The laying of the waterproof membrane is driven by the rotation of a support rod. A camera is used to capture and identify the position of the laid waterproof membrane and the pre-embedded padding nails. During the laying process, the position of the waterproof membrane can be changed by the push ring through the opposing movement of the telescopic collar, so that the overlap of the waterproof membrane meets the specifications. When the guide rail swings to be flush with the padding nails, the connecting sleeve is moved by the rotating gear, and in conjunction with the extension of the telescopic sleeve, the hot-melt pressure head can be changed to heat-melt the waterproof membrane and the padding nails to complete the fixation. Thus, the positioning of the waterproof membrane can be achieved by using image recognition.

[0014] 2. The image-based intelligent automatic positioning and laying device for waterproof membrane has a threaded hole on the outer surface of the bearing shaft. The threaded hole is connected to a threaded post, and an elastic telescopic sleeve is fixedly installed at the top of the threaded post. The fixed end of the elastic telescopic sleeve has a positioning hole for rotation, and the free end of the elastic telescopic sleeve is provided with a rolling unit. This configuration makes it easy to insert the rolled waterproof membrane into the outer surface of the bearing shaft. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the connection frame of this utility model;

[0017] Figure 3 This is a schematic diagram of the connection of the connecting sleeve of this utility model;

[0018] Figure 4 This is a schematic diagram of the structure of this utility model;

[0019] Figure 5 This is a partial schematic diagram of the bearing shaft of this utility model;

[0020] Figure 6 This is a schematic diagram of the protrusion connection of this utility model.

[0021] The components are as follows: 1. Support rod; 2. Connecting frame; 3. Bearing shaft; 4. Baffle; 5. Telescopic collar; 6. Push ring; 7. Protrusion; 8. Camera; 9. Guide rail; 10. Bearing groove; 11. Rack plate; 12. Connecting sleeve; 13. Motor; 14. Gear; 15. Telescopic sleeve; 16. Hot melt press head; 17. Lateral limit rod; 18. Through hole; 19. Tensile limit rod; 20. Nut; 21. Threaded hole; 22. Threaded column; 23. Elastic telescopic sleeve; 24. Positioning hole; 25. Rolling unit; 251. Rotating wheel; 26. Sliding sleeve; 27. Threaded shaft; 28. Rotary table; 29. ​​Rotary seat. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] See Figures 1-6 A smart automatic positioning and laying device for waterproof membrane based on image reference includes symmetrically arranged support rods 1, which are connected to a trolley via telescopic units. The end faces of the symmetrical support rods 1 are fixedly connected via connecting frames 2. A bearing shaft 3 for placing rolled waterproof membrane is fixedly installed on one side inside the connecting frame 2. A baffle 4 is provided at the other end of the connecting frame 2, which is inserted into the connecting frame 2 and the bearing shaft 3. The rolled waterproof membrane is placed on the outer surface of the bearing shaft 3. The waterproof membrane is laid by rotating the support rods 1. Telescopic collars 5 are fixedly installed on the sides of the connecting frame 2 and the baffle 4 that are close to each other. A push ring 6 is fixedly installed on the free end of the telescopic collar 5. Both the telescopic collar 5 and the push ring 6 are sleeved on the outer surface of the bearing shaft 3. During the laying of the waterproof membrane, the position of the waterproof membrane can be changed by the push ring 6 through the opposite movement of the telescopic collar 5, so that the overlap of the waterproof membrane meets the specifications. The top of the surface connecting frame 2 extends towards the hinge end of the support rod 1 with a protrusion 7. The end of the protrusion 7 is equipped with a camera 8 for taking pictures. The camera 8 is used to photograph and identify the position of the laid waterproof membrane and the pre-embedded lining nails. Since the color of the waterproof membrane is much different from the color of the tunnel wall, and the lining nails are generally in a conspicuous color such as red, it is relatively easy to identify the laid waterproof membrane and the pre-embedded lining nails after imaging. By identifying the position of the waterproof membrane, the position of the waterproof membrane can be changed by adjusting the telescopic collar 5.

[0024] A guide rail 9 is fixedly installed on the inner side of the connecting frame 2 below the bearing shaft 3. A bearing groove 10 parallel to the guide rail 9 is opened on one side of the guide rail 9. A rack plate 11 is embedded inside the bearing groove 10. A connecting sleeve 12 is slidably connected to the outer surface of the guide rail 9. A motor 13 is fixedly installed on the surface of the connecting sleeve 12. A gear 14 that meshes with the rack plate 11 is fixedly installed at the output end of the motor 13. A telescopic sleeve 15 is fixedly installed at the free end of the connecting sleeve 12. A hot melt pressure head 16 is fixedly installed at the free end of the telescopic sleeve 15. Based on the identified position of the shim pin, when the guide rail 9 swings to be flush with the shim pin, the rotating gear 14 drives the connecting sleeve 12 to move. In conjunction with the extension of the telescopic sleeve 15, the hot melt pressure head 16 can be changed to hot melt the waterproof plate and the shim pin to complete the fixation.

[0025] An internal transverse limiting rod 17 is fixedly installed inside the connecting frame 2. Through holes 18 are opened on both sides of the connecting frame 2. A tension limiting rod 19 is slidably connected inside the through holes 18. Nuts 20 are threadedly connected to the tension limiting rods 19 on both sides of the connecting frame 2. This setting can prevent the connecting frame 2 from deforming.

[0026] The outer surface of the bearing shaft 3 is provided with a threaded hole 21, and a threaded post 22 is connected to the inside of the threaded hole 21. An elastic telescopic sleeve 23 is fixedly installed at the top of the threaded post 22. The fixed end surface of the elastic telescopic sleeve 23 is provided with a positioning hole 24 for rotation. The free end of the elastic telescopic sleeve 23 is provided with a rolling unit 25. This arrangement makes it easy to insert the rolled waterproof board into the outer surface of the bearing shaft 3. During the insertion process, the elastic telescopic sleeve 23 is squeezed.

[0027] The rolling unit 25 is a rotating wheel 251. The plane of the rotating wheel 251 is kept tangent to the end face of the bearing shaft 3. The reason for setting the rotating wheel 251 and making it tangent to the end face of the bearing shaft 3 is to avoid excessive idling of the rolled waterproof board.

[0028] A sliding sleeve 26 is fitted onto the outer surface of the protrusion 7. A threaded shaft 27 is threadedly connected to the middle of the protrusion 7. The threaded shaft 27 is rotatably connected to the sliding sleeve 26. The adjusting end of the threaded shaft 27 extends to the outside of the sliding sleeve 26. A rotating platform 28 with its bottom end accommodating the adjustment of the threaded shaft 27 is fixedly installed on the end face of the sliding sleeve 26. A rotatable rotating seat 29 is fastened to the outer surface of the rotating platform 28 by a nut 20. The camera 8 is fixedly installed on the surface of the rotating seat 29. With this arrangement, the position of the camera 8 can be adjusted so that the camera 8 can capture the whole picture inside.

[0029] In use, the rolled waterproof membrane is placed on the outer surface of the bearing shaft 3. The waterproof membrane is laid by rotating the support rod 1. The camera 8 is used to capture and identify the position of the laid waterproof membrane and the pre-embedded padding nails. During the laying of the waterproof membrane, the position of the waterproof membrane can be changed by the push ring 6 through the opposite movement of the telescopic collar 5, so that the overlap of the waterproof membrane meets the specifications. When the guide rail 9 swings to be flush with the padding nail, the connecting sleeve 12 is moved by the rotating gear 14, and the extension of the telescopic sleeve 15 can change the position of the hot melt pressure head 16, so that the hot melt pressure head 16 hot melts the waterproof membrane and the padding nail to complete the fixation. It should be noted that the padding nail includes a hot melt washer, a steel washer and a steel nail. The waterproof membrane is fixed to the hot melt washer in the padding nail by hot melting.

[0030] It should be noted that in this paper, relational terms such as first and second are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations.

[0031] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. An image reference-based waterproof plate intelligent automatic positioning and laying device, comprising a symmetrically arranged support rod (1), characterized in that: The end face of the symmetrical support rod (1) is fixedly connected through a connecting frame (2), one side of the inside of the connecting frame (2) is fixedly installed with a bearing shaft (3) for placing a waterproof board roll, the other end of the connecting frame (2) is provided with a baffle (4) inserted with the connecting frame (2) and the bearing shaft (3), the side close to each other of the connecting frame (2) and the baffle (4) is fixedly installed with an elastic sleeve ring (5), the free end of the elastic sleeve ring (5) is fixedly installed with a push ring (6), the elastic sleeve ring (5) and the push ring (6) are sleeved on the outer surface of the bearing shaft (3); The top end of the connecting frame (2) extends a protrusion (7) to the hinged end of the support rod (1), and the end of the protrusion (7) is provided with a camera (8) for shooting; The inside of the connecting frame (2) is fixedly installed with a guide rail (9) below the bearing shaft (3), one side of the guide rail (9) is provided with a bearing groove (10) parallel to the guide rail (9), the inside of the bearing groove (10) is inlaid with a rack plate (11), the outer surface of the guide rail (9) is slidingly connected with a connecting sleeve (12), the surface of the connecting sleeve (12) is fixedly installed with a motor (13), the output end of the motor (13) is fixedly installed with a gear (14) engaged with the rack plate (11), the free end of the connecting sleeve (12) is fixedly installed with an elastic sleeve (15), and the free end of the elastic sleeve (15) is fixedly installed with a hot melting pressure head (16).

2. The image reference based waterproof plate intelligent automatic positioning and laying device according to claim 1, characterized in that: The inside of the connecting frame (2) is fixedly installed with an internal transverse limiting rod (17), both sides of the connecting frame (2) are provided with through holes (18), and the inside of the through holes (18) is slidingly connected with a stretching limiting rod (19), and the stretching limiting rod (19) is threadedly connected with a nut (20) on both sides of the connecting frame (2).

3. The image reference based waterproof plate intelligent automatic positioning and laying device according to claim 2, characterized in that: The outer surface of the bearing shaft (3) is provided with a threaded hole (21), the inside of the threaded hole (21) is threadedly connected with a threaded column (22), the top end of the threaded column (22) is fixedly installed with an elastic sleeve (23), the surface of the fixed end of the elastic sleeve (23) is provided with a positioning hole (24) for rotation, and the free end of the elastic sleeve (23) is provided with a rolling unit (25).

4. The image reference based waterproof plate intelligent automatic positioning and laying device according to claim 3, characterized in that: The rolling unit (25) is a rotating wheel (251), and the plane of the rotating wheel (251) is tangent to the end face of the bearing shaft (3).

5. The image reference based waterproof plate intelligent automatic positioning and laying device according to any one of claims 1-4, characterized in that: The outer surface of the protrusion (7) is sleeved with a sliding sleeve (26), the middle part of the protrusion (7) is threadedly connected with a threaded shaft (27), the threaded shaft (27) is rotatably connected with the sliding sleeve (26), the adjusting end of the threaded shaft (27) extends to the outside of the sliding sleeve (26), the end face of the sliding sleeve (26) is fixedly installed with a rotating table (28) accommodating the adjustment of the threaded shaft (27), the outer surface of the rotating table (28) is fastened with a rotating seat (29) which can rotate through a nut, and the camera (8) is fixedly installed on the surface of the rotating seat (29).

Images