Intelligent self-adaptive pipeline fixing clamp

Abstract

The utility model discloses an intelligent self-adaptive pipeline fixing clamp, which belongs to the technical field of intelligent equipment and is used for adjusting and fixing a pipeline in real time. The system comprises an intelligent unit, a motor, a thread locking device, a motion sensor and the like. The intelligent unit adjusts motor output in real time according to sensor data through a PID control algorithm, and the clamping force and the fixing state are automatically adjusted. The motion sensor monitors the fixing state of the pipeline in real time, and the stability of the pipeline in the installation process is ensured. The motor accurately adjusts the clamping force of the pipeline fixing clamp by controlling the connecting rod and the locking nut, and it is guaranteed that the pipeline is stably fixed. The system supports a wireless communication protocol, realizes remote data transmission, and is convenient for operators to remotely monitor and adjust. According to the intelligent self-adaptive pipeline fixing clamp, accurate and automatic pipeline fixing can be provided, and the stability and safety of a pipeline in various environments are ensured.

Description

Technical Field

[0001] This invention relates to intelligent device technology, particularly to pipeline fixing and adjustment systems, specifically an intelligent adaptive pipeline fixing clamp. Background Technology

[0002] With the rapid development of automation and intelligent technologies, traditional pipe fixing devices have gradually revealed problems such as poor adaptability and complex operation in many applications, especially in fields that require precise control of pipe fixing strength and stability, such as medical and industrial pipeline installation. Traditional pipe fixing clamps mostly rely on manual adjustment and mechanical devices for fixing, which not only increases the complexity of operation, but also makes it impossible to adjust the clamping force in real time during the fixing process, easily leading to problems such as pipe loosening or over-clamping.

[0003] To improve the accuracy and ease of pipe fixing, intelligent pipe clamps are increasingly being used, especially intelligent adaptive pipe clamps that combine sensors and motor control. These intelligent devices can automatically adjust the clamping force according to the actual conditions of the pipe, achieving more efficient, convenient, and precise fixing.

[0004] Therefore, there is an urgent need for an intelligent pipe fixing device that can achieve higher precision adjustment and greater stability and reliability. This invention proposes an intelligent adaptive pipe fixing clamp that, through the coordinated action of a Z-axis motor and an X-axis motor, combined with real-time sensor data feedback, achieves intelligent adjustment of the pipe clamping force and fixing state. This device not only improves the accuracy of pipe fixing but also simplifies the operation process, enabling adaptive adjustment of fixing strength under different environments, thereby effectively improving the safety and stability of the system. Utility Model Content

[0005] To address the shortcomings of existing technologies, the present invention aims to provide an intelligent adaptive pipe fixing clamp, which improves the accuracy and stability of pipe fixing through motor control, real-time feedback of sensor data, and intelligent adjustment, and reduces the risks caused by manual operation or unstable fixing. It also solves the problems of inaccurate adjustment, poor adaptability, and cumbersome operation in traditional pipe fixing devices.

[0006] The technical solution adopted by this utility model to solve its technical problem is as follows:

[0007] The system includes an intelligent unit, comprising a microprocessor, memory, and input / output ports, for receiving and processing data from sensors, automatically controlling the locking device to adaptively adjust the locking strength, ensuring pipeline stability and avoiding over-clamping; a Z-axis motor connected to the intelligent unit and controlled by electrical signals for rotation; the Z-axis motor connected to a connecting rod via a transmission device to drive the cover to move along the Z-axis; an X-axis motor connected to the intelligent unit, rotating around the Y-axis to drive the locking nut to rotate towards the locking device; a threaded connection; and a locking nut that is manually rotated to connect to the threaded locking device, the locking device and the locking nut forming a gear system.

[0008] The locking device is a locking device with a gear system. When the locking nut is rotated, the gear system drives the locking device into a fixed position.

[0009] The locking nut is positioned using a Z-axis motor, and the connecting rod drives the locking device into the locked state.

[0010] The thread engages with the locking device.

[0011] A motion sensor is installed on the locking nut. This sensor monitors the positional changes of the pipeline during installation and transmits the data to the intelligent unit in real time via an I2C bus. The intelligent unit uses the I2C bus to adjust the output of the Z-axis and X-axis motors. The intelligent unit connects to external devices via a wireless communication module to transmit pipeline fixation status data in real time. The locking nut has a large contact area, ensuring fewer pressure points during clamping and preventing pipeline deformation.

[0012] The beneficial effects of this utility model are:

[0013] The intelligent adaptive pipe clamp, by combining real-time feedback from Z-axis and X-axis motors and sensors, enables intelligent adjustment and precise control of the pipe fixing state. This clamp can adaptively adjust the clamping force to ensure the stability and safety of the pipe in different environments, effectively solving the problems of inaccurate adjustment and poor adaptability of traditional pipe fixing devices. This improves the accuracy and stability of pipe fixing and reduces the risks caused by pipe loosening or over-clamping.

[0014] Furthermore, the intelligent unit design enables the entire system to automatically adjust the motor output based on sensor data, achieving real-time monitoring and precise control. Through the wireless communication module, the intelligent adaptive pipe clamp of this invention can achieve remote data transmission and real-time monitoring. Operators can obtain the pipe fixing status at any time through remote devices, allowing for timely adjustments or interventions, thus improving the ease of operation and adaptability of the system.

[0015] This fixation clip is also highly adaptable, enabling continuous monitoring in patient or work environments without interference from the external environment or affecting the patient's normal activities, providing a safer, more convenient, and more comfortable fixation experience.

[0016] Through this technical solution, the present invention significantly improves the performance of the pipeline fixing device, enhances the accuracy, stability and intelligence of pipeline fixing, is applicable to a variety of scenarios and applications, and improves the safety and reliability of the overall system.

[0017] Furthermore, the intelligent adaptive pipe clamp, through its built-in embedded microprocessor, can not only process sensor data in real time but also intelligently calculate the pipe fixing status and make adaptive adjustments. By monitoring the pipe position and clamping force in real time, the intelligent unit processor automatically calculates and adjusts the clamping force to ensure the stability of the pipe fixing. It also provides adjustment reminders to the operator through visual or voice prompts, thereby avoiding the risks caused by inaccurate manual adjustments in traditional pipe fixing devices and ensuring the safety of the pipe throughout the entire operation.

[0018] Furthermore, the intelligent adaptive pipe fixing clamp uses a built-in voice broadcaster to provide real-time reminders to operators about the pipe fixing status. Especially during long-term fixing processes, the voice prompt function effectively reminds operators to check the fixing status promptly, avoiding risks arising from failure to detect problems in a timely manner. In addition, the voice prompt can automatically issue a reminder when pipe fixing is complete, ensuring effective control of the entire fixing process and reducing human error.

[0019] Furthermore, the battery is a rechargeable lithium battery, connected to the intelligent unit processor via a bus, providing continuous power support during extended use. This battery design not only ensures stable operation of the device over long periods but also supports fast charging, reducing operator waiting time and improving the device's convenience and reliability.

[0020] Furthermore, the fixing device can be equipped with a sensor module to automatically adjust the clamping force based on real-time sensor data, and can be linked with other devices through an intelligent unit processor to ensure the accuracy of the pipeline fixing process. Under different working environmental conditions (such as temperature changes, changes in pipeline materials, etc.), the device can adaptively adjust to ensure the fixing effect and efficient operation of the equipment.

[0021] Furthermore, the clamp is a replaceable design, which facilitates cleaning and maintenance and ensures that hygiene standards are maintained every time it is used; the pipeline and contact parts are made of antibacterial materials, which can effectively prevent bacterial growth, ensure hygiene and safety during the fixing process, and reduce the risk of pipeline contamination. Attached Figure Description

[0022] To more clearly illustrate the technical solutions in the embodiments or examples of the present invention, the accompanying drawings used in the following description of the embodiments or examples will be briefly introduced. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on the technical solutions shown in these drawings without creative effort.

[0023] Figure 1 Schematic diagram of the overall structure of the intelligent adaptive pipeline fixing clamp

[0024] Figure 2 Top view of the intelligent adaptive pipe clamp

[0025] Figure 3 Visual structural diagram of intelligent adaptive pipeline fixing clamp

[0026] Legend:

[0027] 1-Intelligent unit; 21-Z-axis motor; 22-X-axis motor; 3-Pipeline; 4-Locking nut; 5-Locking device; 6-Motion sensor; 7-Connecting rod. Detailed Implementation

[0028] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0029] It should be noted that the following detailed descriptions are exemplary and intended to provide further explanation of this application. Unless otherwise specified, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.

[0030] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.

[0031] like Figure 1-3 As shown, this embodiment provides an intelligent adaptive pipe fixing clamp. The intelligent unit 1, as the core component of the system, is connected to various sensors and control components in the system via a bus. The bus not only transmits power but also handles data exchange between components, ensuring that the intelligent unit 1 can receive data from the sensors and process it in real time. Simultaneously, the intelligent unit 1 sends control signals to these components via the bus to adjust the operating status of each component.

[0032] The entire process begins with sensor monitoring. Sensor 6 continuously monitors the status of the pipeline, detects its movement, and transmits the data to the intelligent unit 1 via the I2C bus. Based on the received real-time data, the intelligent unit 1 automatically adjusts the output of the Z-axis motor 21 and the X-axis motor 22. The Z-axis motor 21 controls the movement of the connecting rod 7 in the Z-axis direction, driving the cover 22 to precisely fix the pipeline; the X-axis motor 22 rotates to drive the locking nut 4, connecting the locking nut with the thread 3, further adjusting the clamping force of the pipeline to ensure that the pipeline is stably and safely fixed.

[0033] Throughout the operation, the PID control algorithm monitors the pipe's fixation status in real time via sensor 6, acquiring parameters such as clamping force and pipe movement status. Intelligent unit 1 processes this data using the PID control algorithm, calculating the deviation value (i.e., the difference between the desired clamping force and the actual clamping force). Then, based on the three control parameters—proportional (P), integral (I), and derivative (D)—it adjusts the motor output, continuously regulating the working states of the Z-axis motor 21 and the X-axis motor 22 to achieve precise pipe fixation.

[0034] Specifically, the working process of the PID control algorithm is as follows: Based on the deviation value of the clamping force, the intensity of the motor output is adjusted to reduce the deviation; the historical accumulation of the deviation value is processed to eliminate continuous small errors; by calculating the rate of change of the deviation, the future error trend is predicted, thereby improving the system response speed and avoiding overshoot.

[0035] Intelligent Unit 1 controls the motor output based on the adjustment signal calculated by PID control, enabling the pipe clamp to perform real-time and precise adaptive adjustment in dynamic environments, ensuring the stability and safety of the pipeline. Through this control process, the system can efficiently and accurately adapt to changes in the pipeline, such as pipe diameter and material, improving the stability and reliability of the pipe fixing process.

[0036] The intelligent unit 1 has a built-in microprocessor, including memory, a computing unit, and input / output ports, enabling it to process sensor data in real time and adjust the motor output through a PID control algorithm. The system's real-time feedback mechanism ensures the accuracy and safety of the pipeline fixing, while the PID control algorithm improves the system's adaptability and response speed, automatically adjusting the clamping force and fixing state according to different environmental conditions.

[0037] Furthermore, the intelligent unit 1 connects to external devices via a wireless communication module, providing remote monitoring and control functions. Operators can view the pipe fixing status remotely and make adjustments or interventions. Through this technical solution, the present invention achieves precise control of the pipe fixing process, ensuring stable and reliable pipe fixing under various working environments.

[0038] Furthermore, the intelligent unit 1 connects to external devices via a wireless communication module, providing remote monitoring and control functions. Operators can view the fixed status of the pipelines through remote devices and make adjustments or interventions, thereby improving operational flexibility and system adaptability.

[0039] This process ensures the pipeline remains stable under various conditions, reducing the possibility of human error. Simultaneously, through real-time processing and feedback of sensor data, the system effectively responds to changes in pipeline status, ensuring pipeline safety and stability. The intelligent design of the entire system makes the pipeline fixing process more precise, reliable, and convenient, meeting the needs of various working environments.

[0040] The wireless communication module supports Wi-Fi, Bluetooth 4.0 and above, and ZigBee 3.0 standard, enabling wireless data transmission to remote devices, improving medical efficiency and reducing workload.

[0041] Instructions for use:

[0042] The injected liquid flows into the pipe clamp through the inlet conduit. During this process, sensors activate to monitor the pipe's fixation status in real time. Through motion sensor monitoring, the system accurately records changes in pipe position and clamping status during installation, ensuring that the clamping force is adjusted within a reasonable range.

[0043] Once the piping is secured, the locking nut is rotated and connected to the threaded locking device to ensure stable fixation. At this point, the X-axis and Z-axis motors begin working in tandem, adjusting the clamping force in real time to ensure the piping does not loosen during operation. The intelligent unit uses a PID control algorithm to adjust the motor output, optimizing the clamping force in real time to ensure precise pipe fixation.

[0044] During the fixing process, motion sensors provide real-time feedback, helping the system detect the fixing status of the pipeline and ensuring that the clamping force adjustment matches the actual needs. The intelligent unit adjusts the motor output based on sensor data to adapt to changes in the pipeline, such as diameter, material, and the influence of the external environment, maintaining pipeline stability.

[0045] The entire fixing process is monitored by an intelligent unit. The system uses a sensor data fusion module to analyze key data such as clamping force, pipeline status, and position changes in real time, ensuring the accuracy of the pipeline fixing process. If the system detects any abnormality, such as pipeline loosening or over-clamping, it will transmit the information to a remote device via a wireless communication module for remote monitoring and adjustment by the operator.

[0046] Through the above steps, this system can accurately monitor the entire pipeline fixing process, ensuring efficient and safe pipeline fixing, precise clamping force control, and real-time status monitoring.

Claims

1. An intelligent adaptive pipeline fixing clamp, characterized in that, include: The intelligent unit (1) includes a microprocessor, memory and input / output ports for receiving and processing data from sensors, automatically controlling the locking device (5) to adaptively adjust the locking strength, ensuring pipeline stability and avoiding over-clamping; the Z-axis motor (21) is connected to the intelligent unit (1) and its rotation is controlled by electrical signals. The Z-axis motor (21) is connected to the connecting rod through the transmission device, which drives the cover to move in the Z-axis direction; the X-axis motor (22) is connected to the intelligent unit (1), and the X-axis motor (22) rotates around the Y-axis to drive the locking nut (4) to rotate in the direction of the locking device (5); thread (3); locking nut (4), the locking nut (4) is connected to the thread (3) by manual rotation to lock the device (5), and the locking device (5) and the locking nut (4) constitute a gear system.

2. The intelligent adaptive pipeline fixing clamp according to claim 1, characterized in that, The locking device (5) is a locking device with a gear system. When the locking nut (4) rotates, the gear system drives the locking device into a fixed position.

3. The intelligent adaptive pipeline fixing clamp according to claim 1, characterized in that, The locking nut (4) is adjusted in position using the Z-axis motor (21), and the connecting rod (7) drives the locking device (5) into the locked state.

4. The intelligent adaptive pipeline fixing clamp according to claim 3, characterized in that, The thread (3) engages with the locking device (5).

5. The intelligent adaptive pipeline fixing clamp according to claim 1, characterized in that, A motion sensor (6) is installed on the locking nut (4). The motion sensor (6) monitors the position change of the pipeline during the installation process and transmits the data to the intelligent unit (1) in real time using the I2C bus.

6. The intelligent adaptive pipeline fixing clamp according to claim 1, characterized in that, The intelligent unit (1) uses the I2C bus to regulate the output of the Z-axis motor (21) and the X-axis motor (22).

7. The intelligent adaptive pipeline fixing clamp according to claim 1, characterized in that, The intelligent unit (1) is connected to external devices through a wireless communication module to transmit pipeline fixed status data in real time.

8. The intelligent adaptive pipeline fixing clamp according to claim 1, characterized in that, The intelligent unit (1) uses a PID control algorithm.

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