High-pressure-resistant reaction material tube for surfactant production

Abstract

The utility model relates to the technical field of surfactant production, and discloses a high pressure resistant reaction material pipe for surfactant production, which comprises a material pipe, the inner wall of the material pipe is fixedly connected with a reinforcing component, and the outer wall of the material pipe is welded with a mounting frame. According to the high-pressure-resistant reaction material pipe for surfactant production, through the arrangement of the efficient assembly, in the surfactant material conveying process, a vibration motor is started, centrifugal force generated by high-speed rotation of a shaft and an eccentric block is used for obtaining exciting force, vibration sense is generated, and the vibration sense is transmitted into the material pipe; vibration can reduce friction between materials and the inner wall of the pipeline, reduce conveying resistance and enable the materials to pass through the pipeline more smoothly, so that accumulation of the materials in the pipeline is reduced, and the situation that in the long-time conveying process of the material pipe, sediments or cakes exist, and consequently the interior of the material pipe is blocked or the flow speed is decreased is avoided. And the conveying efficiency of the surfactant material can be improved.

Description

Technical Field

[0001] This utility model relates to the field of surfactant production technology, and in particular to a high-pressure resistant reaction material tube for surfactant production. Background Technology

[0002] Surfactants, also known as interfacial surfactants, are compounds that significantly reduce the surface tension or interfacial tension between two liquids, between liquid and gas, or between liquid and solid. The molecular structure of surfactants is amphoteric: one end is a hydrophilic group, and the other end is a hydrophobic group. The hydrophilic group is often a polar group, such as carboxylic acids, sulfonic acids, sulfuric acids, amino or amine groups and their salts; hydroxyl groups, amide groups, and ether bonds can also be polar hydrophilic groups. The hydrophobic group is often a nonpolar hydrocarbon chain, such as a hydrocarbon chain with eight or more carbon atoms. Surfactants are classified into ionic surfactants (including cationic surfactants, anionic surfactants, and amphoteric surfactants), nonionic surfactants, and amphiphilic surfactants. The surfactant production process requires the transport of different basic raw materials, necessitating the use of high-pressure resistant reaction material pipes.

[0003] In actual use, the high-pressure resistant reaction material pipes used for surfactant production may accumulate deposits or clumps on the inner wall of the pipe during long-term material transport. This may cause blockage or a decrease in flow rate inside the high-pressure resistant reaction material pipe, which is not conducive to improving the surfactant transport efficiency. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] The purpose of this invention is to provide a high-pressure resistant reaction material tube for surfactant production, thereby solving the problem mentioned in the background art of not being able to improve the conveying efficiency of surfactants.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: a high-pressure resistant reaction material tube for surfactant production, comprising a material tube, a reinforcing component fixedly connected to the inner wall of the material tube, an installation frame welded to the outer wall of the material tube, and a high-efficiency component disposed inside the installation frame.

[0008] The reinforcing component includes a heat insulation layer fixedly connected to the inner wall of the material pipe, a carbon fiber layer fixedly connected to the inner wall of the heat insulation layer, and a ceramic inner liner pipe fixedly connected to the inner wall of the carbon fiber layer.

[0009] The high-efficiency component includes a vibration motor fixedly installed inside the mounting frame. The output end of the vibration motor is splinedly connected to a transmission rod, and one end of the transmission rod is fixedly connected to an eccentric block.

[0010] As a further embodiment of this utility model, the material of the material pipe is Hastelloy, and the material of the insulation layer is asbestos. Hastelloy has the properties of high temperature resistance and high pressure resistance, while asbestos is convenient for heat insulation.

[0011] As a further embodiment of this utility model, mounting holes are provided at the four corners of the top surface of the mounting frame, and protective covers are threadedly connected to the inside of the mounting holes by bolts. The protective covers facilitate the protection of the vibration motor inside the mounting frame.

[0012] As a further embodiment of this utility model, both ends of the material pipe are fixedly connected to connecting coils, and a sealing groove is formed on the surface of the connecting coil. A sealing gasket is snapped into the inside of the sealing groove, and the sealing gasket facilitates the increase of the sealing between the material conveying pipes.

[0013] As a further embodiment of this utility model, two sliding sleeves are fitted onto the surface of the material pipe, and a connecting flange is welded to one end of each sliding sleeve, which facilitates the connection of the material pipe.

[0014] As a further embodiment of this utility model, a groove is provided on the surface of one end of the connecting flange. The groove is adapted to the connecting coil, and the groove facilitates the connecting coil to be locked inside.

[0015] As a further embodiment of this utility model, the surface of the connecting flange is provided with six connecting holes, which facilitate the interconnection of high-pressure resistant reaction material pipes.

[0016] (III) Beneficial Effects

[0017] This utility model provides a high-pressure resistant reaction material tube for surfactant production, which has the following advantages:

[0018] 1. The high-pressure resistant reaction material tube used in the production of this surfactant, through the design of reinforced components, has a ceramic inner liner tube with corrosion resistance and wear resistance during use, and can prevent chemical reactions from damaging the tube. In order to improve the high-pressure resistance, a carbon fiber layer is added to the material tube to enhance its structural strength and pressure resistance. The heat insulation layer can reduce the impact of external temperature changes on the material inside the tube, thereby increasing the wear resistance and pressure resistance of the material tube and extending the service life of the high-pressure resistant reaction material tube.

[0019] 2. The high-pressure resistant reaction material pipe used in surfactant production, through the setting of high-efficiency components, starts a vibration motor during the surfactant material transportation process. The centrifugal force generated by the high-speed rotation of the shaft and eccentric block generates excitation force and produces vibration. The vibration is transmitted to the inside of the material pipe. The vibration can reduce the friction between the material and the inner wall of the pipe, reduce the transportation resistance, and allow the material to pass through the pipe more smoothly. This reduces the accumulation of material in the pipe and avoids the formation of deposits or clumps in the material pipe during long-term transportation, which could lead to blockage or a decrease in flow rate. This helps to improve the efficiency of surfactant material transportation. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0021] Figure 2 This is a schematic diagram of the overall disassembled structure of this utility model;

[0022] Figure 3 This is a schematic diagram of the reinforcing component structure of this utility model;

[0023] Figure 4 This is a schematic diagram of the high-efficiency component structure of this utility model.

[0024] In the diagram: 1. Material pipe; 2. Reinforcing component; 201. Insulation layer; 202. Carbon fiber layer; 203. Ceramic inner lining pipe; 3. Mounting frame; 4. High-efficiency component; 401. Vibration motor; 402. Eccentric block; 5. Protective cover; 6. Connecting coil; 7. Sealing gasket; 8. Sliding sleeve; 9. Connecting flange. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0026] Please see Figures 1 to 4 This utility model provides a technical solution: a high-pressure resistant reaction material tube for surfactant production, comprising a material tube 1, a reinforcing component 2 fixedly connected to the inner wall of the material tube 1, an installation frame 3 welded to the outer wall of the material tube 1, and a high-efficiency component 4 disposed inside the installation frame 3.

[0027] The reinforcing component 2 includes a heat insulation layer 201 fixedly connected to the inner wall of the material pipe 1. A carbon fiber layer 202 is fixedly connected to the inner wall of the heat insulation layer 201, and a ceramic liner pipe 203 is fixedly connected to the inner wall of the carbon fiber layer 202. With the setting of the reinforcing component 2, the ceramic liner pipe 203 has the characteristics of corrosion resistance and wear resistance during use, and can prevent chemical reactions from damaging the pipe. In order to improve the high pressure resistance, a carbon fiber layer 202 is added to the material pipe 1 to enhance its structural strength and pressure resistance. The heat insulation layer 201 can reduce the impact of external temperature changes on the material inside the pipe, thereby increasing the wear resistance and pressure resistance of the material pipe 1 and extending the service life of the high pressure reaction material pipe 1.

[0028] The high-efficiency component 4 includes a vibration motor 401 fixedly installed inside the mounting frame 3. The output end of the vibration motor 401 is splinedly connected to a transmission rod, and one end of the transmission rod is fixedly connected to an eccentric block 402. With the setting of the high-efficiency component 4, during the conveying of surfactant materials, the vibration motor 401 is started, and the centrifugal force generated by the high-speed rotation of the shaft and the eccentric block 402 is used to obtain the excitation force, which generates vibration. The vibration is transmitted to the inside of the material pipe 1. The vibration can reduce the friction between the material and the inner wall of the pipe, reduce the conveying resistance, and allow the material to pass through the pipe more smoothly, thereby reducing the accumulation of material in the pipe and preventing the material pipe 1 from having deposits or clumps during long-term conveying, which would cause blockage or a decrease in flow rate inside the material pipe 1. This helps to improve the efficiency of surfactant material conveying.

[0029] The material of material pipe 1 is Hastelloy, and the material of insulation layer 201 is asbestos. The material pipe 1 is designed to effectively withstand high temperature and high pressure, while avoiding chemical corrosion.

[0030] Mounting holes are provided at the four corners of the top surface of the mounting frame 3. Protective covers 5 are connected to the inside of the mounting holes by bolt threads. The protective covers 5 provide protection.

[0031] Both ends of the material pipe 1 are fixedly connected to the connecting coil 6. The surface of the connecting coil 6 is provided with a sealing groove, and a sealing gasket 7 is snapped into the inside of the sealing groove. The sealing gasket 7 plays a sealing role.

[0032] Two sliding sleeves 8 are fitted onto the surface of the material pipe 1. A connecting flange 9 is welded to one end of each sliding sleeve 8. The sliding sleeves 8 facilitate sliding on the surface of the material pipe 1.

[0033] A groove is provided on the surface of one end of the connecting flange 9. The groove is adapted to the connecting coil 6. The groove facilitates the connection coil 6 to be inserted, thereby increasing the connection sealing and stability.

[0034] The surface of the connecting flange 9 is provided with six connection holes, which facilitate the interconnection of high-pressure resistant reaction material pipes.

[0035] In this invention, the working steps of the device are as follows:

[0036] First step: When in use, the ceramic inner lining tube 203 has the characteristics of corrosion resistance and wear resistance, and can prevent chemical reactions from damaging the tube. In order to improve the high pressure resistance, a carbon fiber layer 202 is added to the material tube 1 to enhance its structural strength and pressure resistance. The heat insulation layer 201 can reduce the impact of external temperature changes on the material inside the tube.

[0037] The second step: During the conveying of surfactant materials, the vibration motor 401 is started. The centrifugal force generated by the high-speed rotation of the shaft and eccentric block 402 is used to generate excitation force and produce vibration. The vibration is transmitted to the inside of the material pipe 1. The vibration can reduce the friction between the material and the inner wall of the pipe, reduce the conveying resistance, and allow the material to pass through the pipe more smoothly.

[0038] It should be noted that the device structure and accompanying drawings of this utility model mainly describe the principle of this utility model. In terms of the technical aspects of this design principle, the setting of the power mechanism, power supply system and control system of the device is not fully described. However, under the premise that those skilled in the art understand the principle of the above utility model, the specific details of its power mechanism, power supply system and control system can be clearly understood. The control method in the application document is automatic control through a controller. The control circuit of the controller can be implemented by those skilled in the art through simple programming.

[0039] All standard parts used can be purchased from the market, and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the existing technology. The machinery, parts and equipment adopt conventional models in the existing technology, and the structure and principle of the components known to those skilled in the art can be known by those skilled in the art through technical manuals or conventional experimental methods.

[0040] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A high-pressure resistant reaction material tube for surfactant production, comprising a material tube (1), characterized in that: The inner wall of the material pipe (1) is fixedly connected with a reinforcing component (2), and the outer wall of the material pipe (1) is welded with a mounting frame (3). The mounting frame (3) is equipped with a high-efficiency component (4). The reinforcing component (2) includes a heat insulation layer (201) fixedly connected to the inner wall of the material pipe (1), a carbon fiber layer (202) fixedly connected to the inner wall of the heat insulation layer (201), and a ceramic inner liner pipe (203) fixedly connected to the inner wall of the carbon fiber layer (202). The high-efficiency component (4) includes a vibration motor (401) fixedly installed inside the mounting frame (3). The output end of the vibration motor (401) is splinedly connected to a transmission rod, and one end of the transmission rod is fixedly connected to an eccentric block (402).

2. The high-pressure resistant reaction material tube for surfactant production according to claim 1, characterized in that: The material pipe (1) is made of Hastelloy alloy, and the heat insulation layer (201) is made of asbestos.

3. The high-pressure resistant reaction material tube for surfactant production according to claim 1, characterized in that: Mounting holes are provided at the four corners of the top surface of the mounting frame (3), and protective covers (5) are connected to the inside of the mounting holes by bolt threads.

4. The high-pressure resistant reaction material tube for surfactant production according to claim 1, characterized in that: Both ends of the material pipe (1) are fixedly connected to a connecting coil (6), and a sealing groove is provided on the surface of the connecting coil (6), and a sealing gasket (7) is snapped into the inside of the sealing groove.

5. The high-pressure resistant reaction material tube for surfactant production according to claim 1, characterized in that: Two sliding sleeves (8) are fitted onto the surface of the material pipe (1), and a connecting flange (9) is welded to one end of each sliding sleeve (8).

6. The high-pressure resistant reaction material tube for surfactant production according to claim 5, characterized in that: A groove is provided on the surface of one end of the connecting flange (9), and the groove is adapted to the connecting coil (6).

7. A high-pressure resistant reaction material tube for surfactant production according to claim 5, characterized in that: The surface of the connecting flange (9) is provided with six connecting holes.

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