Ash removal device for power plant boiler
By designing a ash-cleaning device with clamping and adjustment mechanisms, the cleaning brush can be easily disassembled and replaced, solving the problem of inconvenient disassembly of the cleaning brush and improving the ash-cleaning effect and boiler thermal efficiency.
Patent Information
- Application Number
- CN202520334611.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-28
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2035-02-28
AI Technical Summary
The cleaning brushes of the existing ash removal device are not easy to disassemble and replace, and long-term use leads to severe wear, affecting the ash removal effect and boiler thermal efficiency.
A dust removal device including a clamping mechanism and an adjustment mechanism was designed. The clamping mechanism facilitates the disassembly and replacement of the cleaning brush, while the adjustment mechanism, with its support rod and electric push rod, enables flexible adjustment and fixation of the cleaning brush, improving operational convenience.
It improves the ash removal effect, prevents excessive wear of the cleaning brush, and enhances the boiler's thermal efficiency.
Smart Images
Figure CN223869217U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of power plant boiler technology, specifically to a ash removal device for power plant boilers. Background Technology
[0002] A boiler is an energy conversion device. The energy input to a boiler includes the chemical energy of fuel and electrical energy. The boiler outputs steam, high-temperature water, or organic heat carriers with a certain amount of thermal energy. The original meaning of "boiler" refers to a water-filled container heated over a fire, while "furnace" refers to the place where fuel is burned. A boiler consists of two main parts: the boiler and the furnace. The hot water or steam produced in the boiler can directly provide the heat energy needed for industrial production and people's lives. It can also be converted into mechanical energy through a steam power device, or the mechanical energy can be converted into electrical energy through a generator. Soot will adhere to the boiler's heating surfaces and flue. Ash accumulation on the heating surfaces requires the use of ash removal devices.
[0003] However, in the existing technology, the cleaning brush in the ash removal device is not convenient to disassemble and replace. After long-term use, it affects the ash removal effect. At the same time, the cleaning brush is prone to excessive wear, which makes it impossible to effectively remove the ash inside the boiler, thereby affecting the thermal efficiency of the boiler. Therefore, this utility model proposes an ash removal device for power plant boilers. Utility Model Content
[0004] The purpose of this utility model is to provide a ash removal device for power plant boilers. The clamping mechanism makes it easier to adjust the cleaning brush, facilitates disassembly and replacement, improves operational convenience, further enhances the ash removal effect, prevents excessive wear of the cleaning brush due to prolonged use, effectively removes ash accumulation inside the boiler, and improves the boiler's thermal efficiency.
[0005] To achieve the above-mentioned utility model objectives, the technical solution provided by this utility model is as follows: a ash removal device for power plant boilers, including a base, a boiler body connected above the base, a support frame connected above the boiler body, an adjustment mechanism connected above the middle of the support frame, a support rod connected below the adjustment mechanism, mounting rods connected to the left and right sides of the support rod, clamping mechanisms connected to the outer sides of the two sets of mounting rods, and cleaning brushes connected between the two sets of clamping mechanisms.
[0006] Furthermore, the clamping mechanism includes a first rotating plate, which is connected to the mounting rod. Support columns are connected to the four sides of the front side of the first rotating plate. A second rotating plate is connected above the support columns. A sliding plate is provided below the second rotating plate. There are three sets of sliding plates, which are respectively connected between the second rotating plate and the first rotating plate. Clamping rods are slidably connected inside the three sets of sliding plates. A movable rod passes through the upper end of the clamping rod and is connected to the mounting rod. Clamping blocks are respectively connected to the lower ends of the three sets of clamping rods.
[0007] Furthermore, a fixing block is connected to the upper end of the first rotating plate, a fixing seat is provided above the fixing block, a drive rod is provided inside the fixing seat, a drive block is connected to the upper left side of the drive rod, and a drive device is connected to the right side of the drive rod.
[0008] Furthermore, the adjustment mechanism includes a mounting frame, a drive motor is connected above the mounting frame, a cylinder is connected to the output end of the drive motor through the mounting frame, an adjustment rod is connected below the cylinder, and a support frame is connected to the adjustment rod below the cylinder.
[0009] Furthermore, fixed plates extend from the left and right sides of the support frame, electric push rods are connected to the bottom of the two sets of fixed plates, support seats are connected to the bottom of the two sets of electric push rods, and casters are connected to the bottom of the two sets of support seats.
[0010] Furthermore, a support leg is connected to the bottom of the base.
[0011] The advantages of this utility model compared with the prior art are: the clamping mechanism makes it easier to adjust the cleaning brush, facilitates disassembly and replacement, improves operational convenience, further enhances the ash removal effect, prevents excessive wear of the cleaning brush due to prolonged use, effectively removes ash accumulation inside the boiler, and improves the boiler's thermal efficiency. Attached Figure Description
[0012] Appendix Figure 1 This is a schematic diagram of the main structure of a ash removal device for a power plant boiler according to the present invention;
[0013] Appendix Figure 2 This is a sectional view of the main body of a ash removal device for a power plant boiler according to the present invention;
[0014] Appendix Figure 3 This is a partial schematic diagram of a ash removal device for a power plant boiler according to the present invention;
[0015] Appendix Figure 4 This is a schematic diagram of the clamping mechanism of a ash removal device for a power plant boiler according to the present invention;
[0016] Appendix Figure 5 This is a front view of the clamping mechanism of a ash removal device for power plant boilers according to this utility model.
[0017] As shown in the figure: 1. Base; 2. Boiler body; 3. Support frame; 4. Adjustment mechanism; 401. Mounting frame; 402. Drive motor; 403. Cylinder; 404. Adjustment rod; 5. Support rod; 6. Mounting rod; 7. Clamping mechanism; 701. First rotating plate; 702. Support column; 703. Second rotating plate; 704. Sliding plate; 705. Clamping rod; 706. Movable rod; 707. Clamping block; 708. Fixed block; 709. Drive rod; 710. Drive block; 711. Fixed seat; 712. Drive device; 8. Cleaning brush; 9. Fixed plate; 10. Electric push rod; 11. Support seat; 12. Casters; 13. Support leg. Detailed Implementation
[0018] To make the content of this utility model easier to understand, the technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of this utility model. Identical components are represented by the same reference numerals. It should be noted that the terms "front," "rear," "left," "right," "up," and "down" used in the following description refer to directions in the accompanying drawings, while the terms "inner" and "outer" refer to directions toward or away from the geometric center of a specific component, respectively.
[0019] Combined with appendix Figure 1 To be continued Figure 5 A ash cleaning device for power plant boilers includes a base 1, a boiler body 2 connected above the base 1, a support frame 3 connected above the boiler body 2, an adjustment mechanism 4 connected above the middle of the support frame 3, a support rod 5 connected below the adjustment mechanism 4, mounting rods 6 connected to the left and right sides of the support rod 5, clamping mechanisms 7 connected to the outer sides of the two sets of mounting rods 6, and cleaning brushes 8 connected between the two sets of clamping mechanisms 7.
[0020] Furthermore, the clamping mechanism 7 includes a first rotating plate 701, which is connected to the mounting rod 6. Support columns 702 are connected to the four sides of the front side of the first rotating plate 701. A second rotating plate 703 is connected above the support columns 702. A sliding plate 704 is provided below the second rotating plate 703. There are three sets of sliding plates 704, which are respectively connected between the second rotating plate 703 and the first rotating plate 701. Clamping rods 705 are slidably connected inside the three sets of sliding plates 704. A movable rod 706 passes through the upper end of the clamping rod 705. The movable rod 706 is connected to the mounting rod 6. Clamping blocks 707 are respectively connected to the lower ends of the three sets of clamping rods 705. Furthermore, a fixing block 708 is connected to the upper end of the first rotating plate 701. A fixing seat 711 is provided above the fixing block 708. A driving rod 709 is provided inside the fixing seat 711. A driving block 710 is connected to the upper left side of the driving rod 709. A driving device 712 is connected to the right side of the driving rod 709. The driving device 712 drives the first rotating plate 701 to rotate, and further drives the second rotating plate 703 to rotate simultaneously. When the second rotating plate 703 rotates, it drives the three sets of sliding plates 704 to rotate, so that the sliding plates 704 slide on the clamping rod 705, and further drives the clamping rod 705 to rotate, thus fixing and clamping the cleaning brush 8. When it is necessary to disassemble the cleaning brush 8, similarly, the driving device 712 is rotated in the opposite direction, which drives the driving rod 709 to rotate in the opposite direction, and further drives the clamping rod 705 to rotate in the opposite direction, thus releasing the cleaning brush 8 from the fixation.
[0021] Furthermore, the adjustment mechanism 4 includes a mounting frame 401, with a drive motor 402 connected above the mounting frame 401. The output end of the drive motor 402 passes through the mounting frame 401 and is connected to a cylinder 403. An adjustment rod 404 is connected below the cylinder 403. The adjustment rod 404 passes through a support frame 3 and is connected to a support rod 5. The cylinder 403 drives the adjustment rod 404 to move, which in turn drives the support rod 5 to move inside the boiler body 2. The drive motor 402 drives the support rod 5 to rotate through the cylinder 403, allowing it to rotate while being adjusted up and down. The cleaning brushes 8 on both sides of the mounting rod clean the inside of the boiler body 2.
[0022] Furthermore, the support frame 3 has fixed plates 9 extending from its left and right sides respectively. Electric push rods 10 are connected to the bottom of the two sets of fixed plates 9 respectively. Support seats 11 are connected to the bottom of the two sets of electric push rods 10 respectively. Casters 12 are connected to the bottom of the two sets of support seats 11 respectively. The height of the support frame 3 can be adjusted by driving the electric push rods 10, thereby improving the ease of operation.
[0023] Furthermore, a support leg 13 is connected to the lower part of the base 1.
[0024] The specific implementation of this utility model is as follows: First, the universal wheels 12 are moved to a suitable position. Then, the electric push rod 10 drives the support frame 3 to adjust its height, so that the support frame 3 is located above the boiler body 2. The cylinder 403 drives the adjusting rod 404 to move, further driving the support rod 5 to move inside the boiler body 2. The drive motor 402 drives the support rod 5 to rotate through the cylinder 403, so that it can rotate while being adjusted up and down. The cleaning brushes 8 on both sides of the mounting rod clean the inside of the boiler body 2. The drive device 712 drives the first rotating plate 701 to rotate, further driving the second rotating plate 703 to rotate simultaneously. When the second rotating plate 703 rotates... When plate 703 rotates, it drives the three sets of sliding plates 704 to rotate, causing the sliding plates 704 to slide on the clamping rod 705, further driving the clamping rod 705 to rotate and fix the cleaning brush 8. When it is necessary to disassemble the cleaning brush 8, similarly, the drive device 712 rotates in the opposite direction, driving the drive rod 709 to rotate in the opposite direction, further causing the clamping rod 705 to rotate in the opposite direction, releasing the cleaning brush 8 from fixation. This makes it easier to adjust the cleaning brush and facilitates its disassembly and replacement, improving operational convenience, further improving the ash removal effect, preventing excessive wear of the cleaning brush due to prolonged use, effectively removing ash accumulation inside the boiler, and improving the boiler's thermal efficiency.
[0025] The above description is only a preferred embodiment of this utility model patent and is not intended to limit this utility model patent. Any modifications, equivalent substitutions and improvements made within the spirit and principles of this utility model patent should be included within the protection scope of this utility model patent.
Claims
1. A ash removal device for a power plant boiler, comprising a base (1), characterized in that, A boiler body (2) is connected above the base (1), a support frame (3) is connected above the boiler body (2), an adjustment mechanism (4) is connected above the middle of the support frame (3), a support rod (5) is connected below the adjustment mechanism (4), mounting rods (6) are connected to the left and right sides of the support rod (5), clamping mechanisms (7) are connected to the outer sides of the two sets of mounting rods (6), and cleaning brushes (8) are connected to the middle of the two sets of clamping mechanisms (7).
2. The ash removal device for a power plant boiler according to claim 1, characterized in that, The clamping mechanism (7) includes a first rotating plate (701), which is connected to the mounting rod (6). Support columns (702) are connected to the four sides of the front side of the first rotating plate (701). A second rotating plate (703) is connected above the support columns (702). A sliding plate (704) is provided below the second rotating plate (703). There are three sets of sliding plates (704), which are connected between the second rotating plate (703) and the first rotating plate (701). Clamping rods (705) are slidably connected inside the three sets of sliding plates (704). A movable rod (706) passes through the upper end of the clamping rod (705). The movable rod (706) is connected to the mounting rod (6). Clamping blocks (707) are connected to the lower ends of the three sets of clamping rods (705).
3. The ash removal device for a power plant boiler according to claim 2, characterized in that, The first rotating plate (701) is connected to a fixing block (708) at its upper end. A fixing seat (711) is provided above the fixing block (708). A driving rod (709) is provided inside the fixing seat (711). A driving block (710) is connected to the upper left side of the driving rod (709). A driving device (712) is connected to the right side of the driving rod (709).
4. The ash removal device for a power plant boiler according to claim 1, characterized in that, The adjustment mechanism (4) includes a mounting bracket (401), a drive motor (402) is connected above the mounting bracket (401), the output end of the drive motor (402) passes through the mounting bracket (401) and is connected to a cylinder (403), an adjustment rod (404) is connected below the cylinder (403), and the adjustment rod (404) passes through a support bracket (3) and is connected to a support rod (5).
5. The ash removal device for a power plant boiler according to claim 1, characterized in that, The support frame (3) has fixed plates (9) extending from its left and right sides respectively. Electric push rods (10) are connected to the bottom of the two sets of fixed plates (9). Support seats (11) are connected to the bottom of the two sets of electric push rods (10). Universal wheels (12) are connected to the bottom of the two sets of support seats (11).
6. The ash removal device for a power plant boiler according to claim 1, characterized in that, The base (1) is connected to a support leg (13) below.