Dust collecting chamber cooling water tank for multifunctional rotary kiln

By introducing a level switch, temperature control switch, water pump, and cleaning mechanism into the dust collection chamber cooling water tank, the problems of inconvenient water level and temperature control and scale removal are solved, realizing automated water tank management and convenient cleaning process.

CN223869794UActive Publication Date: 2026-02-03HEZHANG LINGXUAN ENVIRONMENTAL PROTECTION TECH CO LTD +1
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Patent Information

Application Number
CN202520430970.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-12
Publication Date
2026-02-03
Estimated Expiration
2035-03-12

AI Technical Summary

Technical Problem

Existing dust collection chamber cooling water tanks lack automatic replenishment or replacement functions when the water level is low or the temperature is high, making them inconvenient to use and prone to accumulating scale and impurities, which are difficult to clean.

Method used

A multifunctional dust collection chamber cooling water tank for rotary kilns was designed, equipped with a level switch, temperature control switch, water pump, solenoid valve and cleaning mechanism, to realize automatic water level and temperature monitoring, automatic replenishment and discharge of cooling water, and cleaning of scale and impurities through scraper and filter mechanism.

Benefits of technology

It achieves automated water level and temperature control, automatic replenishment and discharge of cooling water tank, simplifies the cleaning process of scale and impurities, and improves ease of use and cleaning efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223869794U_ABST
Patent Text Reader

Abstract

The dust collecting chamber cooling water tank comprises a tank body, a pipeline is connected to the middle of the tank body in a penetrating mode, a liquid level switch is installed in the middle of one side of the inner wall of the tank body, a temperature control switch is installed at one end of one side of the inner wall of the tank body, and a water pump is fixedly installed at one end of one side, away from the liquid level switch, of the tank body. The input end of the water pump is fixedly connected with a water inlet pipe, the output end of the water pump communicates with the interior of the box body, a filtering mechanism is installed at the other end of the side, away from the liquid level switch, of the box body, an electromagnetic valve is installed on the side wall of the filtering mechanism, and a scraping mechanism is installed at the top of one side of the inner wall of the box body; the dust collecting chamber cooling water tank for the multifunctional rotary kiln has the advantages that cooling water in the water tank can be automatically replaced and supplied, the dust collecting chamber cooling water tank is convenient to use, and deposited scales and impurities at the bottom of the cooling water tank can be automatically cleaned.
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Description

Technical Field

[0001] This utility model relates to the field of cooling water tank technology, specifically a dust collection chamber cooling water tank for a multifunctional rotary kiln. Background Technology

[0002] Rotary kilns are common industrial kilns, widely used in metallurgy, metallurgical waste recycling, incineration of municipal and industrial waste, and volatile metal smelting.

[0003] In a multi-functional rotary kiln, the dust collection chamber is used to recover dust and other particulate matter from the flue gas. A cooling water tank is installed above it, and a forward surface cooler is connected to the dust collection chamber cooling water tank through a herringbone pipe. The cooling water tank cools the medium in the pipe. However, the existing dust collection chamber cooling water tank has the following disadvantages:

[0004] (1) The cooling water in the existing dust collection chamber cooling water tank lacks automatic replenishment or replacement function when the water level is low or the temperature is high, making it inconvenient to use;

[0005] (2) Existing dust collection chamber cooling water tanks are prone to accumulating a lot of scale and impurities, which are inconvenient to clean.

[0006] Considering the above, a multi-functional rotary kiln dust collection chamber cooling water tank is proposed to solve the aforementioned problems. Summary of the Invention

[0007] The purpose of this utility model is to provide a multifunctional dust collection chamber cooling water tank for rotary kilns, in order to solve the problems mentioned in the background art, such as the lack of automatic replenishment or replacement function of cooling water in existing dust collection chamber cooling water tanks when the water level is low or the temperature is high, which makes them inconvenient to use, and the easy generation of a lot of scale and impurities in the dust collection chamber cooling water tank, which makes cleaning inconvenient.

[0008] To achieve the above objectives, this utility model provides the following technical solution: a cooling water tank for a dust collection chamber of a multifunctional rotary kiln, comprising a tank body, a pipe inserted through the middle of the tank body, a level switch installed in the middle of one side of the inner wall of the tank body, a temperature control switch installed at one end of one side of the inner wall of the tank body, a water pump fixedly installed at one end of the tank body away from the level switch, an inlet pipe fixedly connected to the input end of the water pump, and the output end of the water pump communicating with the interior of the tank body, a filter mechanism installed at the other end of the tank body away from the level switch, a solenoid valve installed on the side wall of the filter mechanism, an outlet pipe installed at one end of the solenoid valve, and a cleaning mechanism installed on the top of one side of the inner wall of the tank body, the cleaning mechanism comprising a horizontal shell, a reduction motor, a lead screw, two stroke blocks, and two scrapers.

[0009] When using the multi-functional rotary kiln dust collection chamber cooling water tank of this technical solution, the cooling water in the tank can be automatically replaced and replenished, which is convenient to use, and can automatically clean the scale and impurities at the bottom of the cooling water tank.

[0010] In a preferred embodiment of this invention, the horizontal shell is fixedly connected to the top of the inner wall of the housing. A lead screw is rotatably connected to the inner wall of the horizontal shell via bearings. Both sides of the lead screw are threaded with stroke blocks, and scraper strips are fixedly connected to the bottom ends of both stroke blocks. A geared motor is fixedly installed at one end of the housing near the level switch, and the output end of the geared motor is fixedly connected to one end of the lead screw. The lead screw is driven to rotate by the geared motor.

[0011] In a preferred embodiment of this invention, a displacement port is provided at the bottom of the transverse shell, and the two scrapers are slidably connected to the inner wall of the displacement port. The threads on both sides of the lead screw surface are in opposite directions. The displacement port guides the movement of the scrapers on both sides.

[0012] In a preferred embodiment of this invention, the filtration mechanism includes a collection box, a mounting bracket, and a filter screen. One end of the collection box is fixedly connected to the housing, and the other end is fixedly connected to a solenoid valve. A mounting bracket is fixedly connected to one side of the inside of the collection box, and the filter screen is engaged with the inner wall of the mounting bracket. The filter screen filters and blocks scale and impurities in the wastewater.

[0013] In a preferred embodiment of this invention, a cover is bolted to the top of the collection box. The cover can be removed to allow for the replacement and cleaning of the filter screen inside the collection box.

[0014] As a preferred embodiment of this invention, an indicator light is fixedly installed on one side of the front of the tank, and the indicator light is electrically connected to a level switch. When the liquid level in the tank is too low, the level switch will control the indicator light to illuminate, facilitating observation by staff and enabling timely response.

[0015] In a preferred embodiment of this invention, thermally conductive silicone pads are fixedly connected to the center of both the front and back sides of the housing, and heat dissipation fins are fixedly connected to the surface of the thermally conductive silicone pads. The use of thermally conductive silicone pads and heat dissipation fins improves heat conduction efficiency and heat dissipation effect, facilitating the cooling of the cooling water.

[0016] In a preferred embodiment of this invention, the water pump is electrically connected to an external power source via a level switch, and the solenoid valve is electrically connected to an external power source via a temperature control switch. By combining the level switch, temperature control switch, solenoid valve, and water pump, the system can automatically replace the cooling water in the water tank.

[0017] Compared with the prior art, the beneficial effects of this utility model are:

[0018] 1. A temperature control switch is installed in the cooling water tank of the dust collection chamber. When it detects that the water temperature in the tank is too high to support the cooling work, it will control the solenoid valve to open and discharge the water in the tank from the outlet pipe. When the liquid level switch detects that the water level in the tank is low, it will control the water pump to start and draw external water into the tank, thereby automatically completing the replacement and replenishment of cooling water, which is convenient to use.

[0019] 2. A cleaning mechanism is installed inside the cooling water tank of the dust collection chamber. The speed reduction motor can be started to drive the scrapers on both sides to move in opposite directions to scrape the scale and impurities at the bottom of the cooling water tank. The solenoid valve is opened to allow the sewage to flow out from the outlet pipe. The filter screen in the filtration mechanism along the path can block the scale and impurities in the collection box, thus making the cleaning of the cooling water tank of the dust collection chamber convenient. Attached Figure Description

[0020] Figure 1 This is a perspective view of the present utility model;

[0021] Figure 2 This is a cross-sectional view of the present invention;

[0022] Figure 3 This is a cross-sectional view of the cleaning mechanism of this utility model;

[0023] Figure 4 This is a cross-sectional view of the filtration mechanism of this utility model.

[0024] In the diagram: 1. Housing; 2. Pipeline; 3. Liquid level switch; 4. Indicator light; 5. Temperature control switch; 6. Water pump; 7. Inlet pipe; 8. Outlet pipe; 9. Solenoid valve; 10. Thermal conductive silicone pad; 11. Heat dissipation fins; 12. Scraping mechanism; 121. Horizontal shell; 122. Gear motor; 123. Lead screw; 124. Stroke block; 125. Scraper; 13. Displacement port; 14. Filtering mechanism; 141. Collection box; 142. Card holder; 143. Filter screen; 15. Box cover; 16. Bearing. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Please see Figure 1-4This utility model provides a multifunctional rotary kiln dust collection chamber cooling water tank, including a tank body 1. A pipe 2 is inserted through the middle of the tank body 1. A liquid level switch 3 is installed in the middle of one side of the inner wall of the tank body 1 to detect the water level. A temperature control switch 5 is installed at one end of one side of the inner wall of the tank body 1 to detect the water temperature. A water pump 6 is fixedly installed at one end of the tank body 1 away from the liquid level switch 3. The input end of the water pump 6 is fixedly connected to a water inlet pipe 7. The output end of the water pump 6 is connected to the inside of the tank body 1. A filter mechanism 14 is installed at the other end of the tank body 1 away from the liquid level switch 3. A solenoid valve 9 is installed on the side wall of the filter mechanism 14 to control the discharge of water in the tank. A water outlet pipe 8 is installed at one end of the solenoid valve 9. A cleaning mechanism 12 is installed on the top of one side of the inner wall of the tank body 1 for cleaning the scale accumulated at the bottom of the tank. The cleaning mechanism 12 includes a horizontal shell 121, a reduction motor 122, a lead screw 123, two stroke blocks 124 and two scrapers 125.

[0027] In use, a herringbone pipe 2 is connected to the end of the surface cooler, which passes through the cooling water tank and connects to the dust collection chamber. A temperature control switch 5 is installed in the cooling water tank of the dust collection chamber. When it detects that the water temperature in the tank is too high to support the cooling work, it will control the solenoid valve 9 to open and discharge the water in the tank 1 from the outlet pipe 8. When the level switch 3 detects that the water level in the tank is low, it will control the water pump 6 to start and draw external water into the tank, thereby automatically completing the replacement and replenishment of cooling water, which is convenient to use.

[0028] A horizontal shell 121 is fixedly connected to the top of the inner wall of the housing 1. A lead screw 123 is rotatably connected to the inner wall of the horizontal shell 121 via a bearing 16. Both sides of the lead screw 123 are threaded with stroke blocks 124. Scrapers 125 are fixedly connected to the bottom ends of both stroke blocks 124 for cleaning. A reduction motor 122 is fixedly installed at one end of the housing 1 near the level switch 3, and the output end of the reduction motor 122 is fixedly connected to one end of the lead screw 123. A displacement port 13 is opened at the bottom end of the horizontal shell 121, and the two scrapers 125 are connected to… The inner wall of the displacement port 13 is slidably connected to provide movement space. The threads on both sides of the surface of the lead screw 123 are in opposite directions. The filtering mechanism 14 includes a collection box 141, a retainer 142, and a filter screen 143. One end of the collection box 141 is fixedly connected to the housing 1, and the other end of the collection box 141 is fixedly connected to the solenoid valve 9. The retainer 142 is fixedly connected to one side inside the collection box 141. The filter screen 143 is engaged with the inner wall of the retainer 142 to perform filtering. The top of the collection box 141 is fixedly installed with a box cover 15 by bolts, which can be disassembled.

[0029] In use, a scraping mechanism 12 is installed in the cooling water tank of the dust collection chamber. The reduction motor 122 can be started to drive the lead screw 123 to rotate. Since the two sides of the lead screw 123 have opposite thread directions, and under the guidance of the displacement port 13, the stroke blocks 124 and scraper 125 on both sides can move in opposite directions to scrape the scale and impurities at the bottom of the cooling water tank. The solenoid valve 9 is opened to allow the sewage to flow out from the outlet pipe 8. The filter screen 143 in the filtration mechanism 14 along the path can block the scale and impurities in the collection box 141. After the work is completed, the box cover 15 can be removed to clean the inside of the box and the filter screen 143.

[0030] An indicator light 4 is fixedly installed on one side of the front of the housing 1. The indicator light 4 is electrically connected to the liquid level switch 3 and serves as an indicator. Thermal conductive silicone pads 10 are fixedly connected to the middle of the front and the middle of the back of the housing 1. Heat dissipation fins 11 are fixedly connected to the surface of the thermal conductive silicone pads 10 to improve heat dissipation performance. The water pump 6 is electrically connected to an external power supply through the liquid level switch 3. The solenoid valve 9 is electrically connected to an external power supply through the temperature control switch 5 to control its opening and closing.

[0031] When in use, connect the external power supply, and set up the liquid level switch 3, temperature control switch 5, solenoid valve 9, and water pump 6 to automatically replace the cooling water in the water tank. When the liquid level in the water tank is too low, the liquid level switch 3 will control the indicator light 4 to light up, so that the staff can observe and take timely measures. The thermally conductive silicone pad 10 and heat dissipation fins 11 can improve the heat conduction efficiency and heat dissipation effect, which is conducive to cooling the water.

[0032] In practical use, the cooling water tank for the dust collection chamber of this multifunctional rotary kiln is connected to a herringbone pipe 2 at the end of the surface cooler. This pipe passes through the cooling water tank and connects to the dust collection chamber. A temperature control switch 5 (model KSD301) is installed inside the cooling water tank. When it detects that the water temperature in the tank is too high to support cooling, it controls the solenoid valve 9 to open, discharging water from the tank 1 through the outlet pipe 8. A level switch 3 (model BZ2401) detects that the water level in the tank is low and controls the water pump 6 to start, drawing external water into the tank, thus automatically completing the process. The replacement and replenishment of cooling water are convenient. A scraping mechanism 12 is installed in the cooling water tank of the dust collection chamber. The reduction motor 122 can be started to drive the lead screw 123 to rotate. Since the two sides of the lead screw 123 have opposite thread directions, and under the guidance of the displacement port 13, the stroke blocks 124 and scraper 125 on both sides can move in opposite directions to scrape the scale and impurities at the bottom of the cooling water tank. The solenoid valve 9 is opened to allow the sewage to flow out from the outlet pipe 8. The filter screen 143 in the filtration mechanism 14 along the path can block the scale and impurities in the collection box 141, thus making the cleaning of the cooling water tank of the dust collection chamber convenient.

[0033] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A dust collection chamber cooling water tank for a multifunctional rotary kiln, comprising a tank body (1), characterized in that: A pipe (2) is inserted through the middle of the box (1). A liquid level switch (3) is installed in the middle of one side of the inner wall of the box (1). A temperature control switch (5) is installed at one end of one side of the inner wall of the box (1). A water pump (6) is fixedly installed at one end of the box (1) away from the liquid level switch (3). A water inlet pipe (7) is fixedly connected to the input end of the water pump (6). The output end of the water pump (6) is connected to the inside of the box (1). A filter mechanism (14) is installed at the other end of the box (1) away from the liquid level switch (3). A solenoid valve (9) is installed on the side wall of the filter mechanism (14). A water outlet pipe (8) is installed at one end of the solenoid valve (9). A cleaning mechanism (12) is installed on the top of one side of the inner wall of the box (1). The cleaning mechanism (12) includes a horizontal shell (121), a reduction motor (122), a lead screw (123), two stroke blocks (124), and two scrapers (125).

2. The cooling water tank for the dust collection chamber of the multifunctional rotary kiln according to claim 1, characterized in that: The horizontal shell (121) is fixedly connected to the top of the inner wall of the box (1). The inner wall of the horizontal shell (121) is rotatably connected to the lead screw (123) through the bearing (16). Both sides of the surface of the lead screw (123) are threaded with stroke blocks (124). The bottom ends of the two stroke blocks (124) are fixedly connected with scrapers (125). A geared motor (122) is fixedly installed at one end of the box (1) near the liquid level switch (3), and the output end of the geared motor (122) is fixedly connected to one end of the lead screw (123).

3. The cooling water tank for the dust collection chamber of the multifunctional rotary kiln according to claim 2, characterized in that: The bottom end of the horizontal shell (121) is provided with a displacement port (13), and the two scrapers (125) are slidably connected to the inner wall of the displacement port (13). The threads on both sides of the surface of the lead screw (123) are opposite.

4. The cooling water tank for the dust collection chamber of the multifunctional rotary kiln according to claim 1, characterized in that: The filtration mechanism (14) includes a collection box (141), a mounting bracket (142), and a filter screen (143). One end of the collection box (141) is fixedly connected to the housing (1), and the other end of the collection box (141) is fixedly connected to the solenoid valve (9). The mounting bracket (142) is fixedly connected to one side of the inside of the collection box (141), and the filter screen (143) is engaged with the inner wall of the mounting bracket (142).

5. The cooling water tank for the dust collection chamber of the multifunctional rotary kiln according to claim 4, characterized in that: The top of the collection box (141) is fixed with a box cover (15) by bolts.

6. The cooling water tank for the dust collection chamber of the multifunctional rotary kiln according to claim 1, characterized in that: An indicator light (4) is fixedly installed on one side of the front of the housing (1), and the indicator light (4) is electrically connected to the liquid level switch (3).

7. The cooling water tank for the dust collection chamber of the multifunctional rotary kiln according to claim 1, characterized in that: Thermally conductive silicone pads (10) are fixedly connected to the middle of the front and the middle of the back of the housing (1), and heat dissipation fins (11) are fixedly connected to the surface of the thermally conductive silicone pads (10).

8. The cooling water tank for the dust collection chamber of the multifunctional rotary kiln according to claim 1, characterized in that: The water pump (6) is electrically connected to an external power source via a level switch (3), and the solenoid valve (9) is electrically connected to an external power source via a temperature control switch (5).