Millimeter wave laser liquid level instrument
By designing a millimeter-wave laser level gauge, combined with a radar level gauge and an industrial touchscreen, high-precision, real-time level measurement is achieved, solving the problems of large errors and difficult maintenance of traditional level gauges, and improving production safety and efficiency.
Patent Information
- Application Number
- CN202520212641.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-11
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2035-02-11
AI Technical Summary
Traditional level gauges suffer from large level measurement errors, are prone to jamming, and are difficult to maintain, making it difficult to meet the requirements of high accuracy, real-time performance, and stability in complex environments.
The system employs a millimeter-wave laser level gauge, which includes a main unit, a liquid level monitoring terminal, and a material tank. By combining a radar level gauge with an industrial touch screen, it achieves real-time data display and millimeter-level measurement accuracy, and ensures stable data transmission through the RS transmission protocol.
It improves the accuracy and reliability of liquid level measurement, reduces the risk of false alarms, enhances production safety, facilitates installation and maintenance, provides real-time data support, and optimizes the production process.
Smart Images
Figure CN223870156U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of liquid level gauges, and more specifically, to a millimeter-wave laser liquid level gauge. Background Technology
[0002] In existing liquid level measurement technologies, traditional pneumatic mechanical level gauges have many shortcomings, such as large level measurement errors, susceptibility to jamming leading to false alarms, and maintenance difficulties due to frequent disassembly and assembly. These problems not only affect the accuracy of liquid level measurement but also pose potential risks to production safety. Especially in complex environments such as mud, traditional level gauges are often ill-suited to meet the requirements of high precision, real-time performance, and stability. Utility Model Content
[0003] To overcome the above shortcomings, this utility model provides a millimeter-wave laser level gauge, which aims to improve the problem that traditional level gauges are often unable to adapt to and meet the requirements of high precision, real-time performance and stability.
[0004] This invention is implemented as follows: a millimeter-wave laser level gauge includes a system host, a liquid volume monitoring terminal, and a material tank. The system host mainly consists of an explosion-proof cabinet and an industrial touch screen. The industrial touch screen is fixedly installed inside the explosion-proof cabinet, and a sliding door is hinged to one side of the explosion-proof cabinet. The liquid volume monitoring terminal includes a radar level gauge and a support assembly. The support assembly is fixedly installed on the top of the material tank, and the radar level gauge is mounted on the support assembly. The detection end of the radar level gauge passes through the top of the material tank and extends into the interior. The radar level gauge is electrically connected to the industrial touch screen.
[0005] In a preferred embodiment of this utility model, an audible and visual alarm is fixedly installed on the top of the explosion-proof cabinet. The audible and visual alarm is electrically connected to the industrial touch screen. The industrial touch screen displays the compartment number, liquid level, volume data, and high / low level alarm status in real time. When the liquid level is abnormal, the audible and visual alarm emits sound and flashes a warning.
[0006] In a preferred embodiment of this invention, the liquid level data signal measured by the radar level gauge is transmitted to an industrial touch screen via RS.
[0007] In a preferred embodiment of this utility model, the bracket assembly includes a first support frame, a second support frame, and a support plate. Side plates are symmetrically fixedly installed on both sides of the first support frame. The side plates are fixed to the top of the tank by first bolts. Guide rods and threaded rods are respectively fixedly installed at the top of the two side plates. The second support frame is threaded onto the threaded rods and slidably installed onto the guide rods. Support rods are fixedly installed at the four corners of the bottom of the second support frame. The support plate is fixedly installed at the bottom of the support rods. The radar level gauge is installed on the support plate. The top of the tank and the top of the support plate are both provided with round holes that match the output end of the radar level gauge. The guide rods and threaded rods are symmetrically arranged.
[0008] In a preferred embodiment of this utility model, the bottom end of the support plate is provided with a positioning groove that matches the first support frame, the first support frame is slidably connected to the inner wall of the positioning groove, and the first support frame is sleeved on the outside of the circular hole.
[0009] In a preferred embodiment of this utility model, a sealing plate is fixedly installed at the bottom end of the support plate.
[0010] In a preferred embodiment of this utility model, a turntable is fixedly installed at the top end of the guide rod and the threaded rod, and the diameter of the turntable is larger than the diameter of the guide rod and the diameter of the threaded rod.
[0011] In a preferred embodiment of this utility model, a positioning ring is fixedly installed on the top of the support plate. The positioning ring is fixedly connected to the outside of the radar level gauge by a second bolt. The outside of the positioning ring is provided with a plurality of threaded holes that match the second bolt, and the outside of the radar level gauge is provided with a threaded groove that matches the second bolt.
[0012] The beneficial effects of this invention are as follows: First, the invention employs an electronic measurement and control system, achieving real-time transmission and millimeter-level measurement accuracy, greatly improving the accuracy and reliability of liquid level measurement. This not only avoids the false alarm problem caused by large errors in traditional liquid level gauges, but also provides strong support for precise control of the production process.
[0013] Secondly, the level gauge displays information such as the compartment number, liquid level, volume data, and high / low alarm status in real time via an industrial touchscreen, allowing operators to intuitively understand the liquid level of each compartment. This effectively solves the problem of inconvenient observation in darkness or when there is high humidity, reducing the safety risks associated with liquid level monitoring.
[0014] In addition, the level gauge is easy to install and disassemble, making it convenient for later replacement and maintenance.
[0015] Finally, the level gauge also has the function of real-time acquisition, recording, analysis, and querying of measurement data and alarm information. This can provide strong support for technical analysis and production control, helping enterprises to better optimize production processes and improve economic efficiency. Attached Figure Description
[0016] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.
[0017] Figure 1 This is a schematic diagram of the structure of the millimeter-wave laser level gauge provided in this embodiment of the utility model;
[0018] Figure 2 A structural schematic diagram of the support assembly is provided for the embodiments of this utility model;
[0019] Figure 3 A partial structural schematic diagram of the support assembly is provided for embodiments of this utility model.
[0020] In the diagram: 110, material tank; 120, explosion-proof cabinet; 121, industrial touch screen; 122, audible and visual alarm; 130, radar level gauge; 140, bracket assembly; 141, first support frame; 142, second support frame; 143, support plate; 144, side plate; 145, guide rod; 146, threaded rod; 147, support rod; 148, positioning ring. Detailed Implementation
[0021] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0022] Please see Figure 1This utility model provides a technical solution: a millimeter-wave laser level gauge, including a system host, a liquid volume monitoring terminal, and a material tank 110. The system host mainly consists of an explosion-proof cabinet 120 and an industrial touch screen 121. The industrial touch screen 121 is fixedly installed inside the explosion-proof cabinet 120. A sliding door is hinged to one side of the explosion-proof cabinet 120. The liquid volume monitoring terminal includes a radar level gauge 130 and a bracket assembly 140. The bracket assembly 140 is fixedly installed on the top of the material tank 110. The radar level gauge 130 is installed on the bracket assembly 140. The detection end of the radar level gauge 130 passes through the top of the material tank 110 and extends into the interior. The radar level gauge 130 is electrically connected to the industrial touch screen 121.
[0023] In some specific implementation schemes, an audible and visual alarm 122 is fixedly installed on the top of the explosion-proof cabinet 120. The audible and visual alarm 122 is electrically connected to an industrial touch screen 121. The industrial touch screen 121 displays the compartment number, liquid level, volume data, and high / low alarm status in real time. When the liquid level is abnormal, the audible and visual alarm 122 emits sound and flashes a warning, realizing an immediate warning of abnormal liquid level. When the liquid level reaches the preset high / low alarm threshold, the audible and visual alarm 122 can quickly emit sound and flash a warning, effectively reminding the operator to pay attention, thereby enhancing production safety and reducing potential risks caused by abnormal liquid level.
[0024] In some specific implementations, the liquid level data signal measured by the radar level gauge 130 is transmitted to the industrial touch screen 121 via RS. The RS transmission protocol is used to achieve stable and efficient data transmission between the radar level gauge 130 and the industrial touch screen 121. This ensures the real-time performance and accuracy of the liquid level data, provides operators with reliable liquid level information, facilitates timely monitoring and adjustment, and improves production efficiency.
[0025] Please see Figure 2 and Figure 3The support assembly 140 includes a first support frame 141, a second support frame 142, and a support plate 143. Side plates 144 are symmetrically fixedly installed on both sides of the first support frame 141. The side plates 144 are fixed to the top of the material tank 110 by first bolts. Guide rods 145 and threaded rods 146 are respectively fixedly installed at the top of the two side plates 144. The second support frame 142 is threaded onto the threaded rods 146 and slidably mounted onto the guide rods 145. Support rods 147 are fixedly installed at the four corners of the bottom of the second support frame 142. The support plate 143 is fixedly installed at the bottom of the support rods 147. A radar level gauge 13 is also included. The 0 is installed on the support plate 143. The top of the tank 110 and the top of the support plate 143 are provided with round holes that match the output end of the radar level gauge 130. The guide rod 145 and the threaded rod 146 are symmetrically arranged. The bottom of the support plate 143 is provided with a positioning groove that matches the first support frame 141. The first support frame 141 is slidably connected to the inner wall of the positioning groove. The first support frame 141 is fitted on the outside of the round hole. The bottom of the support plate 143 is fixedly installed with a sealing plate. The top of the guide rod 145 and the threaded rod 146 are fixedly installed with a turntable. The diameter of the turntable is larger than the diameter of the guide rod 145 and the diameter of the threaded rod 146.
[0026] In some specific implementations, a positioning ring 148 is fixedly installed on the top of the support plate 143. The positioning ring 148 is fixedly connected to the outside of the radar level gauge 130 by a second bolt. The outside of the positioning ring 148 is provided with multiple threaded holes that match the second bolt, and the outside of the radar level gauge 130 is provided with threaded grooves that match the second bolt, ensuring the stability and firmness of the radar level gauge 130 during installation and use. This design effectively prevents the radar level gauge 130 from falling off or loosening, thereby ensuring the continuity and accuracy of level measurement.
[0027] Working principle: In use, the radar level gauge 130 is installed on the support plate 143 and fixed by the second bolt and the positioning ring 148. The first support frame 141 is placed on the top of the material tank 110 and fixed to the material tank 110 by the first bolt and the side plate 144. At this time, the turntable on the threaded rod 146 is rotated. The rotation of the threaded rod 146 drives the second support frame 142 to move. The movement of the second support frame 142 drives the support plate 143 to move through the support rod 147 and fit against the top of the material tank 110. At the same time, the movement of the support plate 143 drives the radar level gauge 130 to move until the detection end extends into the material tank 110. At this time, the radar level gauge 130 can perform real-time monitoring and transmit the data to the industrial touch screen 121 for display.
[0028] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A millimeter-wave laser level gauge, characterized in that, The system includes a main unit, a liquid level monitoring terminal, and a material tank. The main unit mainly consists of an explosion-proof cabinet and an industrial touch screen. The industrial touch screen is fixedly installed inside the explosion-proof cabinet, which has a hinged door on one side. The liquid level monitoring terminal includes a radar level gauge and a support assembly. The support assembly is fixedly installed on the top of the material tank, and the radar level gauge is mounted on the support assembly. The detection end of the radar level gauge passes through the top of the material tank and extends into the interior. The radar level gauge is electrically connected to the industrial touch screen.
2. The millimeter-wave laser level gauge according to claim 1, characterized in that, An audible and visual alarm is fixedly installed on the top of the explosion-proof cabinet, and the audible and visual alarm is electrically connected to the industrial touch screen.
3. The millimeter-wave laser level gauge according to claim 1, characterized in that, The liquid level data signal measured by the radar level gauge is transmitted to the industrial touch screen via RS.
4. The millimeter-wave laser level gauge according to claim 1, characterized in that, The support assembly includes a first support frame, a second support frame, and a support plate. Side plates are symmetrically fixedly installed on both sides of the first support frame. The side plates are fixed to the top of the tank by first bolts. Guide rods and threaded rods are respectively fixedly installed at the top of the two side plates. The second support frame is threaded onto the threaded rods and slidably installed onto the guide rods. Support rods are fixedly installed at the four corners of the bottom of the second support frame. The support plate is fixedly installed at the bottom of the support rods. The radar level gauge is installed on the support plate.
5. The millimeter-wave laser level gauge according to claim 4, characterized in that, The bottom end of the support plate is provided with a positioning groove that matches the first support frame.
6. The millimeter-wave laser level gauge according to claim 4, characterized in that, A sealing plate is fixedly installed at the bottom of the support plate.
7. The millimeter-wave laser level gauge according to claim 4, characterized in that, A turntable is fixedly mounted on the top of the guide rod and the threaded rod.
8. The millimeter-wave laser level gauge according to claim 4, characterized in that, A positioning ring is fixedly installed on the top of the support plate, and the positioning ring is fixedly connected to the outside of the radar level gauge by a second bolt.