Anti-interference cable

By using an MXene-based sponge shielding layer and an interwoven mesh structure in the cable, the problems of heavy cable weight and difficult wiring caused by traditional metal shielding layers are solved, providing a lightweight and efficient electromagnetic interference shielding effect.

CN223871251UActive Publication Date: 2026-02-03海南椰岛电线电缆有限公司
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Patent Information

Application Number
CN202520437895.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-13
Publication Date
2026-02-03
Estimated Expiration
2035-03-13

AI Technical Summary

Technical Problem

Cables using traditional metal materials as electromagnetic shielding layers are heavy, making cable transportation and wiring difficult.

Method used

The cable uses an MXene-based sponge shielding layer, combined with an interwoven mesh structure and a protective layer, to reduce cable weight and effectively shield against electromagnetic interference.

Benefits of technology

It achieves a lightweight cable design, reducing the difficulty of transportation and wiring, while maintaining good electromagnetic interference shielding, making it suitable for various scenarios.

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Abstract

The utility model discloses an anti-interference cable, which comprises a protective layer, an MXene-based sponge shielding layer, an insulating layer, a filling layer and a plurality of core body units, wherein the plurality of core body units are respectively wrapped and fixed by the filling layer, the insulating layer is attached to the outer surface of the filling layer, the MXene-based sponge shielding layer is attached to the outer surface of the insulating layer, and the outermost layer is provided with a protective layer attached to the outer surface of the MXene-based sponge layer; the MXene-based sponge shielding layer is used for shielding external electromagnetic interference signals, so that the technical problems that in the prior art, a cable adopts a traditional metal material to serve as an electromagnetic shielding layer, the weight of the cable is large, and cable transportation and cable wiring are difficult are solved.
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Description

Technical Field

[0001] This utility model relates to the field of cable technology, and in particular to an anti-interference cable. Background Technology

[0002] With the rapid development of the manufacturing industry, the number of electrical equipment in various industries is increasing rapidly. Among them, for equipment with high requirements for power supply stability, it is necessary to ensure high stability of the power supply voltage and to ensure that the power transmission process is less affected by external environmental interference, so as to output a stable voltage value when supplying power to the equipment.

[0003] In related technologies, traditional metal materials are typically used as electromagnetic shielding layers in cables during power transmission to prevent external electromagnetic interference. However, using traditional metal materials for electromagnetic shielding tends to result in a large overall weight of the cable, requiring significant manpower and resources for transportation and wiring. Therefore, solving the technical problems associated with using traditional metals as electromagnetic shielding layers in cables has become a pressing issue for those skilled in the art. Utility Model Content

[0004] This invention aims to solve at least one of the technical problems existing in the prior art. To this end, this invention proposes an anti-interference cable to address the technical problem in related technologies where, when cables with electromagnetic shielding layers are used, the heavy weight of traditional metal materials leads to difficulties in cable transportation and cabling.

[0005] In a first aspect, one embodiment of the present invention provides an anti-interference cable, which includes: a protective layer, an MXene-based sponge shielding layer, an insulation layer, a filling layer, and multiple core units;

[0006] Among them, multiple core units are respectively wrapped and fixed by the filling layer;

[0007] The insulating layer is attached to the outer surface of the filling layer, and the insulating layer is used to insulate and isolate the multiple core units from the outside.

[0008] The outer surface of the insulating layer is attached with the MXene-based sponge shielding layer, which is used to shield external electromagnetic interference signals.

[0009] The protective layer is attached to the outer surface of the MXene-based sponge shielding layer to prevent external objects from damaging the MXene-based sponge shielding layer.

[0010] The anti-interference cable of this utility model embodiment has at least the following beneficial effects:

[0011] This utility model discloses an anti-interference cable, comprising a protective layer, an MXene-based sponge shielding layer, an insulation layer, a filling layer, and multiple core units. The multiple core units are respectively wrapped and fixed by the filling layer, the insulation layer is attached to the outer surface of the filling layer, the MXene-based sponge shielding layer is attached to the outer surface of the insulation layer, and the outermost protective layer is attached to the outer surface of the MXene-based sponge layer. By incorporating the MXene-based sponge shielding layer to shield external electromagnetic interference signals, this cable solves the technical problems of heavy cables and difficulties in cable transportation and wiring caused by using traditional metal materials as electromagnetic shielding layers in related technologies. It provides an anti-interference cable that is anti-electromagnetic, lightweight, and facilitates cable transportation and wiring.

[0012] According to other embodiments of the present invention, the anti-interference cable has an MXene-based sponge shielding layer in the form of an interwoven mesh structure, and the interwoven mesh structure of the MXene-based sponge shielding layer is attached to the outer surface of the insulation layer.

[0013] According to other embodiments of the present invention, the anti-interference cable further includes an armor layer; the armor layer is disposed between the protective layer and the MXene-based sponge shielding layer;

[0014] Alternatively, the armor layer may be disposed between the MXene-based sponge shielding layer and the insulating layer.

[0015] According to other embodiments of the present invention, the anti-interference cable has an armor layer made of any one of steel strip, steel wire, aluminum alloy, or glass fiber.

[0016] According to other embodiments of the present invention, the anti-interference cable comprises multiple core units, each comprising a conductor formed by winding multiple small-section conductors.

[0017] The outer layer of each conductor is wrapped with a conductor insulation layer;

[0018] The conductor insulation layer is also wrapped with a conductor shielding layer.

[0019] According to other embodiments of the present invention, the anti-interference cable has a conductor shielding layer made of MXene-based sponge material.

[0020] According to other embodiments of the present invention, the anti-interference cable has a protective layer made of either polyvinyl chloride or polyethylene.

[0021] The insulating layer is made of any one of polyvinyl chloride, polyethylene, and cross-linked polyethylene.

[0022] The filling layer is made of either polypropylene or cotton yarn. Attached Figure Description

[0023] Figure 1 This is a schematic cross-sectional view of a specific embodiment of an anti-interference cable according to this utility model.

[0024] Figure 2 This is a schematic diagram of a specific embodiment of the MXene-based sponge shielding layer 200 in an anti-interference cable according to this utility model.

[0025] Figure 3 This is a schematic diagram of the cross-sectional structure of another specific embodiment of an anti-interference cable according to this utility model. Detailed Implementation

[0026] The following will describe the concept and technical effects of this utility model clearly and completely with reference to the embodiments, so as to fully understand the purpose, features and effects of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are all within the protection scope of this utility model.

[0027] In the description of the embodiments of this utility model, the term "several" means one or more, and the term "multiple" means two or more. The terms "greater than," "less than," and "exceeding" should be understood as excluding the stated number, while the terms "above," "below," and "within" should be understood as including the stated number. The terms "first" and "second" should be understood as distinguishing technical features and not as indicating or implying relative importance, the number of indicated technical features, or the order of the indicated technical features.

[0028] Reference Figure 1This utility model provides an anti-interference cable, comprising a protective layer 100, an MXene-based sponge shielding layer 200, an insulation layer 300, a filling layer 400, and multiple core units 500. The multiple core units 500 are respectively fixed to the central region of the main body of the anti-interference cable, thus providing better protection for the core units 500 used for transmitting electrical signals. This prevents the core units from contacting external objects, directly causing wear and tear, which could lead to unstable electrical signal transmission and the risk of safety accidents. In this embodiment, the multiple core units 500 are respectively wrapped and fixed by the filling layer 400. The outer surface of the filling layer 400 is attached with the insulation layer 300 to prevent the electrical signals transmitted by the multiple core units 500 from contacting the external environment and causing safety accidents. An MXene-based sponge shielding layer 200 is attached to the outer surface of the insulation layer 300. This MXene-based sponge shielding layer 200 is used to shield against external electromagnetic interference signals, preventing interference from external electromagnetic interference signals that could interfere with the electrical signals transmitted in the multiple core units 500, causing instability in the transmitted electrical signals and thus failing to meet the power supply requirements of the signal receiving equipment. A protective layer 100 is attached to the outer surface of the MXene-based sponge shielding layer, effectively protecting the internal MXene-based sponge shielding layer 200 and preventing it from being directly scratched or damaged by external objects, thus degrading its electromagnetic shielding effect. This embodiment of the invention provides an anti-interference cable that solves the technical problems of heavy cables and difficulties in cable transportation and wiring caused by using traditional metal materials as electromagnetic shielding layers, by incorporating an MXene-based sponge shielding layer to shield against external electromagnetic interference signals.

[0029] Reference Figure 2 In some embodiments, to reduce the weight per unit length of the anti-interference cable of this utility model embodiment, thereby facilitating cable transportation and laying, and to reduce manufacturing costs, the MXene-based sponge shielding layer 200 in this embodiment has an interwoven mesh structure. By attaching the interwoven mesh structure of the MXene-based sponge shielding layer 200 to the outer surface of the insulation layer 300, the weight per unit length of the anti-interference cable proposed in this utility model embodiment can be reduced while effectively shielding external electromagnetic interference signals, which is beneficial for cable transportation and construction wiring.

[0030] In some embodiments, to enhance the applicability of the anti-interference cable proposed in this utility model embodiment to special occasions, the mechanical strength of the anti-interference cable is improved. In this embodiment, the anti-interference cable further includes an armor layer. In some specific embodiments, the armor layer is disposed between the protective layer 100 and the MXene-based sponge shielding layer 200 to enhance the mechanical strength of the anti-interference cable. In other specific embodiments, the armor layer is disposed between the MXene-based sponge shielding layer 200 and the insulation layer 300, also to enhance the mechanical strength of the anti-interference cable. By providing an armor layer in this embodiment, the mechanical strength of the cable is guaranteed when applied to underground direct burial, pipeline laying, or submarine cable laying, meeting the application requirements of various special scenarios.

[0031] In one specific embodiment, the armor layer described in the above embodiments is made of any of the following materials: steel strip, steel wire, aluminum alloy or glass fiber, all of which have good mechanical strength and corrosion resistance.

[0032] Reference Figure 3 In some embodiments, the multiple core units 500 each include a wire formed by winding multiple small-section conductors 510. The wire formed by winding multiple small-section conductors has good conductivity, flexibility, and high mechanical strength. In this embodiment, each wire is wrapped with a wire insulation layer 520, and a wire shielding layer 530 is also wrapped around the wire insulation layer. Thus, the wire insulation layer 520 further achieves insulation between the wire and the outside world; in addition, the wire shielding layer 530 is used to further shield external electromagnetic interference signals, further enhancing the electromagnetic interference resistance performance of the anti-interference cable proposed in this embodiment of the present invention.

[0033] In some specific embodiments, the conductor shielding layer 520 described in the above embodiments is made of MXene-based sponge material, and in order to reduce cost and weight, the conductor shielding layer 520 is also set as an interwoven mesh structure.

[0034] In some specific embodiments, the material of the protective layer 100 of the anti-interference cable described in the above embodiments includes any one of polyvinyl chloride and polyethylene; the material of the insulation layer 300 includes any one of polyvinyl chloride, polyethylene, and cross-linked polyethylene; and the material of the filling layer 400 includes any one of polypropylene and cotton yarn.

[0035] In summary, the anti-interference cable provided by this utility model, by incorporating an MXene-based sponge shielding layer to shield external electromagnetic interference signals, solves the technical problems in related technologies where cables using traditional metal materials as electromagnetic shielding layers suffer from heavy weight and difficulties in cable transportation and wiring.

[0036] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present invention. Furthermore, the embodiments of the present invention and the features thereof can be combined with each other unless otherwise specified.

Claims

1. An anti-interference cable, characterized in that, It includes a protective layer, an MXene-based foam shielding layer, an insulating layer, a filling layer, and multiple core units; Among them, multiple core units are respectively wrapped and fixed by the filling layer; The insulating layer is attached to the outer surface of the filling layer, and the insulating layer is used to insulate and isolate the multiple core units from the outside. The outer surface of the insulating layer is attached with the MXene-based sponge shielding layer, which is used to shield external electromagnetic interference signals. The protective layer is attached to the outer surface of the MXene-based sponge shielding layer to prevent external objects from damaging the MXene-based sponge shielding layer.

2. The anti-interference cable according to claim 1, characterized in that, The MXene-based sponge shielding layer has an interwoven mesh structure, and the interwoven mesh structure of the MXene-based sponge shielding layer is attached to the outer surface of the insulating layer.

3. The anti-interference cable according to claim 1 or 2, characterized in that, It also includes an armor layer; the armor layer is disposed between the protective layer and the MXene-based sponge shielding layer; Alternatively, the armor layer may be disposed between the MXene-based sponge shielding layer and the insulating layer.

4. The anti-interference cable according to claim 3, characterized in that, The armor layer is made of any one of steel strip, steel wire, aluminum alloy or glass fiber.

5. The anti-interference cable according to claim 1 or 2, characterized in that, Each of the aforementioned core units comprises a wire formed by winding multiple small-section conductors; The outer layer of each conductor is wrapped with a conductor insulation layer; The conductor insulation layer is also wrapped with a conductor shielding layer.

6. The anti-interference cable according to claim 5, characterized in that, The material of the conductor shielding layer is MXene-based sponge.

7. The anti-interference cable according to claim 1, 2 or 4, characterized in that, The protective layer is made of either polyvinyl chloride or polyethylene. The insulating layer is made of any one of polyvinyl chloride, polyethylene, and cross-linked polyethylene. The filling layer is made of either polypropylene or cotton yarn.