Anti-deviation alignment structure for pasting cover film on circuit board
By using a flat component and positioning roller design to prevent deviation and align the circuit board cover film, the problems of low efficiency and misalignment during the bonding process are solved, achieving a high-efficiency and accurate bonding effect.
Patent Information
- Application Number
- CN202520071542.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-13
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2035-01-13
AI Technical Summary
The existing circuit board cover film lamination process suffers from low efficiency, difficulty in ensuring tight bonding, and is prone to displacement due to external forces or equipment errors, increasing production and time costs.
The anti-deviation alignment structure includes a leveling component, an end anti-deviation component, and a middle anti-deviation component. The lifting plate and positioning roller driven by a cylinder achieve the leveling and precise positioning of the cover film, ensuring that the cover film does not deviate during the conveying process.
This achieves a tight fit between the cover film and the circuit board, avoiding bubbles and wrinkles, ensuring accurate bonding position, improving production efficiency and reducing costs.
Smart Images

Figure CN223872498U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of circuit board manufacturing technology, specifically to an anti-deviation alignment structure for applying a cover film to a circuit board. Background Technology
[0002] Applying a cover film to a circuit board is an important step in the circuit board manufacturing process. The cover film is a protective film applied to the surface of the circuit board, usually made of special resin. It prevents the circuit board from being damaged by external environmental factors such as contamination (dust, dirt, etc.) and mechanical damage, ensuring the quality and performance of the circuit board. The cover film can connect the circuits, make the surface of the circuit board smoother, and enhance the flexibility and reliability of the circuit board.
[0003] Existing equipment has several drawbacks in its use. For example, in traditional lamination processes, circuit boards are often simply placed on a workbench, and the cover film is then applied manually or using simple mechanical devices. This method is not only inefficient but also makes it difficult to ensure a tight bond between the cover film and the circuit board, frequently resulting in problems such as bubbles and wrinkles, which seriously affect the quality and performance of the circuit board. Furthermore, during the transport of the cover film, due to the lack of effective limiting devices, the cover film is often prone to displacement due to external forces or equipment errors, leading to inaccurate lamination positions and requiring multiple alignments, which increases production and time costs. Utility Model Content
[0004] The purpose of this invention is to provide an anti-deviation alignment structure for applying cover film to circuit boards, which solves the problem that during the conveying process of cover film, due to the lack of an effective limiting device, the cover film is often prone to deviation due to external force or equipment error, resulting in inaccurate bonding position, requiring multiple alignments, and increasing production and time costs.
[0005] This utility model provides the following technical solution: an anti-deviation alignment structure for applying cover film to circuit boards, including a workbench, with support platforms symmetrically arranged on one side of the upper surface of the workbench, and leveling components arranged on the upper surface of the two support platforms, and an end anti-deviation component arranged on the other side of the workbench, with a middle anti-deviation component arranged between the leveling component and the end anti-deviation component, and the middle anti-deviation component arranged above the two support platforms.
[0006] As a preferred embodiment of the above technical solution, the leveling component includes fixed seats respectively fixedly installed on two support platforms, a lower leveling roller is provided between the two fixed seats, both ends of the lower leveling roller are rotatably connected to the fixed seats through bearings, an installation frame is also fixedly installed on the upper surface of the two support platforms, a cylinder is fixedly installed on the top wall of the two installation frames, the piston end of the two cylinders is vertically downward and the end is fixedly connected to a lifting plate, an upper leveling roller is provided between the two lifting plates, both ends of the upper leveling roller are rotatably connected to the side wall of the lifting plate through bearings.
[0007] As a preferred embodiment of the above technical solution, the end anti-deviation component includes positioning plates symmetrically fixedly installed on the workbench. Positioning grooves are provided on the side walls of the two positioning plates, and two positioning rollers are provided at both ends of the positioning grooves. The two positioning rollers are arranged symmetrically up and down.
[0008] As a preferred embodiment of the above technical solution, the mid-end anti-deviation component includes a fixed platform fixedly installed on the upper surface of two support platforms, guide rollers fixedly installed on the upper surface of the two fixed platforms, and anti-deviation columns fixedly connected to both sides of the two guide rollers.
[0009] As a preferred embodiment of the above technical solution, guide rails are fixedly installed on the inner sidewalls of both mounting frames, and guide blocks are slidably connected to the guide rails. One end of each lifting plate is fixed to the sidewall of the corresponding guide block.
[0010] As a preferred embodiment of the above technical solution, a caster wheel is fixedly installed on the lower end face of the workbench.
[0011] Compared with the prior art, the beneficial effects of this utility model are:
[0012] In this invention, the circuit board is placed on a workbench, and then the cover film is flattened by a set flattening component. This ensures that the cover film and the circuit board are tightly bonded without bubbles or wrinkles. The set mid-stage anti-deviation component performs a limiting operation during the conveying of the cover film to prevent the cover film from shifting due to external force or equipment error. The set end anti-deviation component performs a final limiting operation when the cover film is conveyed to the end, ensuring that the cover film maintains the correct position before bonding is completed, thereby achieving precise alignment. Attached Figure Description
[0013] Figure 1 This is a first-view structural schematic diagram of an anti-misalignment alignment structure for applying a cover film to a circuit board.
[0014] Figure 2 This is a second-view structural schematic diagram of an anti-misalignment alignment structure for applying a cover film to a circuit board;
[0015] Figure 3This is an enlarged structural diagram of the positioning plate;
[0016] Figure 4 for Figure 3 Enlarged view of point A in the middle.
[0017] In the diagram: 1. Workbench; 11. Support platform; 12. Casters; 2. Leveling assembly; 21. Fixed base; 22. Lower leveling roller; 23. Mounting frame; 231. Guide rail; 232. Guide block; 24. Cylinder; 25. Lifting plate; 26. Upper leveling roller; 3. End anti-deviation assembly; 31. Positioning plate; 32. Positioning groove; 33. Positioning roller; 4. Middle anti-deviation assembly; 41. Fixed platform; 42. Guide roller; 43. Anti-deviation column. Detailed Implementation
[0018] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.
[0019] Example
[0020] like Figures 1-4 As shown, this utility model provides a technical solution: an anti-deviation alignment structure for applying cover film to circuit boards, including a workbench 1. A caster wheel 12 is fixedly installed on the lower end face of the workbench 1 to facilitate movement of the entire device. Support platforms 11 are symmetrically arranged on one side of the upper end face of the workbench 1. A leveling component 2 is arranged on the upper end face of the two support platforms 11. An end anti-deviation component 3 is arranged on the other side of the workbench 1. A middle anti-deviation component 4 is arranged between the leveling component 2 and the end anti-deviation component 3, positioned above the two support platforms 11. Specifically, it enables... During the process, the circuit board is placed on the workbench 1, and then the flattening component 2 is used to flatten the cover film, which ensures that the cover film and the circuit board are tightly bonded to a certain extent, without bubbles or wrinkles. The mid-stage anti-deviation component 4 performs a limiting operation in the middle stage of the cover film transportation process to prevent the cover film from shifting due to external force or equipment error. The end anti-deviation component 3 performs a final limiting operation when the cover film is transported to the end, ensuring that the cover film maintains the correct position before bonding is completed, thereby achieving precise alignment.
[0021] As one implementation method in this embodiment, such as Figure 1As shown, the leveling component 2 includes fixed seats 21 respectively fixedly installed on two support platforms 11. A lower leveling roller 22 is arranged between the two fixed seats 21. Both ends of the lower leveling roller 22 are rotatably connected to the fixed seats 21 via bearings. Mounting frames 23 are also fixedly installed on the upper surfaces of the two support platforms 11. Cylinders 24 are fixedly installed on the inner top walls of the two mounting frames 23. The piston ends of the two cylinders 24 are vertically downward and fixedly connected to lifting plates 25 at their ends. An upper leveling roller 26 is arranged between the two lifting plates 25. Both ends of the upper leveling roller 26 are connected to the side walls of the lifting plates 25. The bearings rotate to connect the components. In actual use, the cylinder 24 is activated, causing the lifting plate 25 to move the upper leveling roller 26 downward until it contacts the cover film. This method allows the upper leveling roller 26 and the lower leveling roller 22 to maintain an appropriate gap to accommodate the thickness of the cover film. Under the action of external force (such as manual or automatic pulling of the cover film), the cover film drives the upper leveling roller 26 and the lower leveling roller 22 to roll together. The upper leveling roller 26 and the lower leveling roller 22 continuously perform a leveling operation on the cover film until the cover film is completely adhered to the circuit board.
[0022] As one implementation method in this embodiment, such as Figure 1 and Figure 3 As shown, the end anti-deviation component 3 includes positioning plates 31 symmetrically fixedly installed on the workbench 1. Positioning grooves 32 are provided on the side walls of the two positioning plates 31. Two positioning rollers 33 are provided at both ends of the positioning grooves 32. The two positioning rollers 33 are symmetrically arranged vertically. In actual use, when the covering film is fed into the positioning grooves 32, it will be clamped and guided by the two positioning rollers 33. This clamping action ensures that the covering film always stays in the correct position during the movement, thereby avoiding the problem of deviation or misalignment. The rolling design of the positioning rollers 33 also reduces the friction and resistance of the covering film during the movement, making the whole process smoother and more efficient.
[0023] As one implementation method in this embodiment, such as Figure 2 As shown, the mid-end anti-deviation component 4 includes a fixed platform 41 fixedly installed on the upper surface of two support platforms 11. Guide rollers 42 are fixedly installed on the upper surface of the two fixed platforms 41. Anti-deviation columns 43 are fixedly connected to both sides of the two guide rollers 42. In actual use, during the movement of the cover film, the anti-deviation columns 43 prevent deviation and ensure that the material is always kept in the correct position. The cover film slides over the guide rollers 42, so that the cover film can enter the positioning groove 32 more smoothly.
[0024] As one implementation method in this embodiment, such as Figure 2As shown, guide rails 231 are fixedly installed on the inner sidewalls of both mounting frames 23, and guide blocks 232 are slidably connected to the guide rails 231. One end of the lifting plate 25 is fixed to the sidewall of the corresponding guide block 232. In actual use, the guide rails 231 are designed to provide a smooth and reliable sliding path for the guide blocks 232 so that the lifting plate 25 can move along this path.
[0025] Working principle: The cylinder 24 is activated, causing the lifting plate 25 to move the upper leveling roller 26 downwards until it contacts the cover film. This method maintains an appropriate gap between the upper and lower leveling rollers 22 to accommodate the thickness of the cover film. Under external force (such as manual or automatic pulling of the cover film), the cover film drives the upper and lower leveling rollers 26 and 22 to roll together. The upper and lower leveling rollers 26 and 22 continuously level the cover film. During the movement of the cover film, the anti-deviation column 43 prevents deviation. To ensure the material remains in the correct position, the cover film slides over the guide roller 42, allowing it to enter the positioning groove 32 more smoothly. As the cover film is fed into the positioning groove 32, it is clamped and guided by the upper and lower positioning rollers 33. This clamping action ensures that the cover film remains in the correct position during movement, thus avoiding offset or misalignment. The rolling design of the positioning rollers 33 also reduces friction and resistance during the movement of the cover film, making the whole process smoother and more efficient.
[0026] The above embodiments are only used to illustrate the technical solution of this utility model, and are not intended to limit it.
Claims
1. A misalignment prevention and alignment structure for applying cover film to circuit boards, comprising a worktable (1), characterized in that: The workbench (1) is symmetrically provided with support platforms (11) on one side of its upper surface. The two support platforms (11) are provided with leveling components (2) on their upper surfaces. The workbench (1) is provided with an end anti-deviation component (3) on the other side. A middle anti-deviation component (4) is provided between the leveling component (2) and the end anti-deviation component (3). The middle anti-deviation component (4) is located above the two support platforms (11).
2. The anti-misalignment alignment structure for applying a cover film to a circuit board according to claim 1, characterized in that: The leveling component (2) includes a fixed seat (21) fixedly installed on two support platforms (11), a lower leveling roller (22) is provided between the two fixed seats (21), both ends of the lower leveling roller (22) are rotatably connected to the fixed seat (21) through bearings, an installation frame (23) is fixedly installed on the upper surface of the two support platforms (11), a cylinder (24) is fixedly installed on the inner top wall of the two installation frames (23), the piston end of the two cylinders (24) is vertically downward and the end is fixedly connected to a lifting plate (25), an upper leveling roller (26) is provided between the two lifting plates (25), both ends of the upper leveling roller (26) are rotatably connected to the side wall of the lifting plate (25) through bearings.
3. The anti-misalignment alignment structure for applying a cover film to a circuit board according to claim 1, characterized in that: The end anti-deviation component (3) includes positioning plates (31) symmetrically fixedly installed on the workbench (1). Positioning grooves (32) are provided on the side walls of the two positioning plates (31). Two positioning rollers (33) are provided at both ends of the positioning grooves (32). The two positioning rollers (33) are arranged symmetrically up and down.
4. The anti-misalignment alignment structure for applying a cover film to a circuit board according to claim 1, characterized in that: The mid-end anti-deviation component (4) includes a fixed platform (41) fixedly installed on the upper surface of two support platforms (11), and guide rollers (42) fixedly installed on the upper surface of the two fixed platforms (41), and anti-deviation columns (43) fixedly connected on both sides of the two guide rollers (42).
5. The anti-misalignment alignment structure for applying a cover film to a circuit board according to claim 2, characterized in that: Guide rails (231) are fixedly installed on the inner sidewalls of both mounting frames (23), and guide blocks (232) are slidably connected on the guide rails (231). One end of the lifting plate (25) is fixed to the sidewall of the corresponding guide block (232).
6. The anti-misalignment alignment structure for applying a cover film to a circuit board according to claim 1, characterized in that: The workbench (1) is fixedly mounted with casters (12) on its lower end face.