Chain armor structure protection tool and sports protection tool
By combining a sponge layer and a rigid protective layer, and using a plate-and-armor connection structure made of TPU, PETG, or PA materials, along with a cushioning layer, the design solves the compatibility and comfort issues of existing protective gear, achieving a sports protective gear that is flexible, adaptable, and provides efficient protection.
Patent Information
- Application Number
- CN202520160270.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-23
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2035-01-23
AI Technical Summary
Existing sports protective gear struggles to balance flexibility, comfort, and protection, and is costly to customize, making it difficult to adapt to the skeletal structures of different groups of people.
It adopts a design that combines a sponge layer and a hard protective layer. The hard protective layer consists of multiple plates connected by connecting rings and is made of TPU, PETG or PA. Combined with a cushioning layer, it is 3D printed to adapt to different bone structures.
It achieves flexible adaptability of protective gear, reduces customization costs, improves breathability and comfort, and provides high-efficiency protective performance.
Smart Images

Figure CN223874390U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of sports protection, and particularly relates to a chain armor structure protector and sports protector. BACKGROUND
[0002] Sports protectors can reduce the impact force on athletes' bodies by using materials with cushioning, energy absorption, and compression resistance, thereby reducing the harm to athletes. They play a crucial role in various sports, reducing the occurrence of sports injuries, and improving athletes' performance and comfort. They provide protection and support for athletes.
[0003] In extreme sports or high-speed sports, it may be hit by stones and other high-impact injuries, so the protector used in high-risk sports usually has a hard shell outside to resist strong impact damage. If a harder material is used as the material, it can better resist penetration and other impacts, but hard materials have poor flexibility and poor comfort. If soft and hard materials are combined, the comfort and shock absorption performance can be improved, but the flexibility of the protector is always limited by the hard material. Due to poor flexibility, the protector can only be designed in a specific shape, but everyone's bones are different, and the existing protector cannot perfectly fit different people, and the comfort and safety will decrease, and it is difficult to achieve the desired effect, and the private customization method is expensive and not suitable for most people. SUMMARY
[0004] In view of the defects in the prior art, the utility model provides a chain armor structure protector and sports protector, so that the whole is flexible, the cost of protector customization is reduced, and good ventilation performance, high protection performance and high comfort are considered.
[0005] The utility model provides a chain armor structure protector, which comprises a sponge layer and a hard protective layer arranged outside the sponge layer.
[0006] The hard protective layer comprises a plurality of pieces of armor arranged in a flat manner and a plurality of connecting rings for connecting the pieces of armor together, each piece of armor has at least three connecting positions around it, and each connecting ring passes through the connecting positions around it to connect the pieces of armor together, and a matching gap is provided between the connecting ring and the connecting positions.
[0007] Further, the thickness of the hard protective layer 200 is 3-18mm.
[0008] Further, the material of the piece of armor is one of TPU, PETG or PA.
[0009] Further, the edge of the piece of armor is provided with a convex edge protruding inwardly, and each of the connecting positions comprises two limiting holes on the convex edge for the connecting ring to pass through.
[0010] Further, the ratio of the height of the limiting hole to the thickness of the connecting ring is 1:(0.35-0.85).
[0011] Further, the ratio of the width of the limiting hole to the width of the connecting ring is 1:(0.35-0.85).
[0012] Further, the shape of the piece of armor comprises at least one of a regular polygon or an irregular figure.
[0013] The shape of the connecting ring is at least one of a circular ring, a regular polygon ring or an irregularly shaped ring.
[0014] Further, a buffer layer is further included, and the buffer layer is arranged between the sponge layer and the hard protective layer.
[0015] Further, the material of the buffer layer is one of PU, TPV, TPU or TPE.
[0016] The utility model further provides a sports protector, the sports protector includes chain armor structure protector above-mentioned;
[0017] The sports protector comprises one of a football leg protector, a roller skate protector, an American football protector, a baseball protector, a bicycle riding protector, a motorcycle protector, a skiing protector or a basketball protector.
[0018] The utility model has the advantages of:
[0019] The hard protective layer of the present application adopts the structure that a plurality of piece of armor is connected by connecting rings in a flat manner, which not only provides reliable protection, but also can deform flexibly, so that it can be adapted to different bones, thereby perfectly adapting to different people and different parts, and also has good air permeability, so that the present application is flexible as a whole and can be adapted to most people, without the need for private customization, and the hard protective layer can be directly formed by 3D printing, greatly reducing the cost of making the protector, while taking into account the high protection performance and high comfort. BRIEF DESCRIPTION OF DRAWINGS
[0020] In order to more clearly illustrate the specific embodiments of the utility model or the technical solutions in the prior art, the following will briefly introduce the drawings needed to be used in the specific embodiments or the prior art description. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn according to the actual scale.
[0021] Figure 1A structure schematic view of the embodiment of the present utility model;
[0022] Figure 2 A structure schematic view of the hard protective layer in the embodiment of the present utility model;
[0023] Figure 3 A schematic view of connecting the pieces of the shell through the connecting ring in the embodiment of the present utility model;
[0024] Figure 4 A structure schematic view of the piece of the shell in the embodiment of the present utility model.
[0025] In the drawings, 100-sponge layer; 200-hard protective layer; 210-piece of shell; 211-convex edge; 212-limiting hole; 220-connecting ring; 300-cushion layer. DETAILED DESCRIPTION
[0026] The embodiments of the technical scheme of the present utility model will be described in detail below with reference to the drawings. The following embodiments are only used to more clearly illustrate the technical scheme of the present utility model, thus only serve as examples, and cannot limit the protection scope of the present utility model.
[0027] It should be noted that, unless otherwise specified, the technical terms or scientific terms used in the present application should be the usual meanings understood by the technical personnel in the field to which the present utility model belongs.
[0028] The embodiment of the present utility model provides a chain shell structure protective device, which comprises a sponge layer 100 and a hard protective layer 200 arranged outside the sponge layer 100.
[0029] The sponge layer 100 can be at least one of EVA, PU, NBR, SBR or latex, which is arranged on the side of the hard protective layer 200 close to the human body, used to improve the comfort of the wearer and provide shock absorption and buffering performance. Preferably, the sponge layer 100 selects one of RZ-PU composite material, RZ-EVA composite material, RZ-NBR composite material or RZ-XPE composite material. These sponge layers 100 can absorb more than 90% of the impact energy, reducing the probability of fracture.
[0030] The hardness of the hard protective layer 200 is greater than or equal to 25D, and the hard protective layer 200 can absorb most of the impact energy and provide reliable protection.
[0031] In the embodiment, referring to Figures 2-4 , the hard protective layer 200 comprises a plurality of pieces of shell 210 arranged flat and a plurality of connecting rings 220 for connecting the pieces of shell 210 to each other.
[0032] Optionally, the shape of the plate armor 210 can be a regular polygon or other irregular shape, and different shapes of plate armors can also exist in the same hard protective layer 200.
[0033] Optionally, the thickness of the hard protective layer 200 is 3-18mm, and the thicker the hard protective layer 200 is, the stronger its protective ability is. However, the hard protective layer 200 should not be too thick, because as the thickness increases, the mass of the hard protective layer 200 will also increase accordingly. Preferably, the thickness of the hard protective layer 200 is 4-12mm, and under this thickness, the hard protective layer 200 is relatively light and has good protective ability.
[0034] The hard protective layer 200 of the chain armor protective device in the embodiment has a relatively complex structure, but it can be printed by an FDM three-dimensional printer, and the structure shown in Figure 2 can be 3D printed without support, without the need to remove the support after printing is completed, saving manpower and preparation time, improving production efficiency while significantly reducing manufacturing cost, so the cost of the chain armor protective device in the present application is much lower than that of the existing custom protective device.
[0035] Optionally, the maximum gap between the two adjacent plate armors 210 should be 1-3.5mm. If the maximum gap is too small, the flexibility and air permeability of the hard protective layer 200 are poor, and it is difficult to separate the plate armors 210 and the connecting rings 220 after 3D printing is completed. If the maximum gap is too large, the reliability of the protection of the hard protective layer 200 will decrease.
[0036] Optionally, the material of the plate armor 210 is one of TPU, PETG or PA. These materials have high hardness and certain toughness, and can provide reliable protection performance. It should be noted that the TPU, PETG or PA referred to in the present application includes pure TPU, PETG or PA material, and also includes improved materials based on TPU, PETG or PA, such as PETG-CF (carbon fiber reinforced PETG), PETG-AF (glass fiber reinforced PETG), PA-CF (carbon fiber reinforced PA) or PA-AF (glass fiber reinforced PA) and the like.
[0037] Each plate armor 210 is surrounded by at least three connecting positions, and each connecting ring 220 passes through the connecting positions around it to connect the plate armors 210 around it, and a matching gap is provided between the connecting ring 220 and the connecting positions.
[0038] It can be understood that the provision of three or more connecting positions around the plate armor 210 can ensure that the plate armor 210 swings in different directions, thereby ensuring the flexibility of the hard protective layer 200 composed of the plate armors 210.
[0039] It can be understood that the number of the connecting ring 220 connected to the piece of leather 210 can be two, three, four or even more, Figure 4 In the embodiment shown, the number of the connecting ring 220 connected to the piece of leather 210 is four.
[0040] In some embodiments, the edge of the piece of leather 210 is provided with a convex edge 211 protruding inwardly, and each connecting position includes two limiting holes 212 provided on the convex edge 211 for the connecting ring 220 to pass through.
[0041] In this embodiment, the convex edge 211 is provided on the edge of the piece of leather 210, and the limiting hole 212 is provided on the convex edge 211 for the connection of the connecting ring 220. This not only meets the connection requirement of the connecting ring 220 and the piece of leather 210, but also reduces the material of the piece of leather 210 under the premise of ensuring the strength of the piece of leather 210, thereby reducing the cost and the weight of the entire protective equipment structure.
[0042] Optionally, the ratio of the height of the limiting hole 212 to the thickness of the connecting ring 220 is 1:(0.35-0.85). This size ratio mainly affects the degree of flexibility of the hard protective layer 200. When the thickness of the connecting ring 220 is too high, the flexibility is too poor, and when the thickness of the connecting ring 220 is too low, the strength is poor.
[0043] Optionally, the ratio of the width of the limiting hole 212 to the width of the connecting ring 220 is 1:(0.35-0.85). This size ratio affects the degree of flexibility and flexibility of the hard protective layer 200 to some extent, and also indirectly affects the protection ability of the hard protective layer 200.
[0044] Optionally, the shape of the connecting ring 220 is a circular ring or a polygonal ring, and is preferably a regular ring.
[0045] The hard protective layer 200 of the present application adopts the structure of multiple pieces of leather connected by connecting rings 220, which not only provides reliable protection, but also can be deformed flexibly, so that it can be adapted to different bones, thereby perfectly adapting to different people and different parts, and also has good air permeability. Therefore, the present application is flexible as a whole and can adapt to most people without the need for private customization, and the hard protective layer can be directly formed by 3D printing, thereby greatly reducing the cost of protective equipment customization, while taking into account the high protection performance and high comfort.
[0046] As an optional embodiment, refer to Figure 1The chain mail structure guard further comprises a buffer layer 300 arranged between the sponge layer 100 and the hard protective layer 200, wherein the buffer layer 300 has a hardness of 20-35A, and the buffer layer 300 can be made of a conventional shock-absorbing material, preferably, the buffer layer 300 is made of one of PU, TPV, TPU or TPE. The sponge layer 100, the hard protective layer 200 and the buffer layer 300 can be stacked in a conventional stacking manner in the prior art, such as mechanical structure fixation, bonding or sewing, etc. Preferably, the thickness of the intermediate layer is 3-12mm.
[0047] The buffer layer 300 has higher elasticity and is softer, so that the wearing comfort can be improved significantly, the buffer layer 300 has a large compression variable, so that the low-energy impact can be buffered better, and the pain can be reduced.
[0048] The chain mail structure guard can be used for football leg protection, roller skating protection, rugby protection, baseball protection, bicycle riding protection, motorcycle protection, skiing protection, basketball protection or other sports requiring protection. The structure of the chain mail structure guard can be adjusted according to the type of sports. For example, the chain mail structure guard with two-layer structure can be selected for football leg protection, roller skating protection, etc., and the chain mail structure guard with higher thickness and two-layer structure or the chain mail structure guard with three-layer structure can be selected for motorcycle protection, skiing protection, etc.
[0049] Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the utility model, and not to limit them; although the utility model has been described in detail with reference to the above embodiments, those skilled in the art should understand that: it can still modify the technical solutions recorded in the above embodiments, or make equivalent replacement for part or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the utility model, and they should be covered in the scope of the claims and the specification of the utility model.
Claims
1.A chainmail structure guard, comprising a sponge layer and a hard protective layer arranged outside the sponge layer, characterized in that: the hard protective layer comprises a plurality of scales arranged in a flat manner and a plurality of connecting rings for connecting the scales to each other, each scale is provided with at least three connecting positions around the scale, each connecting ring passes through the connecting positions around the connecting ring to connect the scales around the connecting ring, and a fitting gap is arranged between the connecting ring and the connecting positions. 2.The chainmail structure guard according to claim 1, characterized in that: the thickness of the hard protective layer is 3-18 mm. 3.The chainmail structure guard according to claim 1, characterized in that: the material of the scales is one of TPU, PETG or PA. 4.The chainmail structure guard according to claim 1, characterized in that: the edge of the scale is provided with a convex ridge protruding inward, and each connecting position comprises two limiting holes on the convex ridge for the connecting ring to pass through. 5.The chainmail structure guard according to claim 4, characterized in that: the ratio of the height of the limiting hole to the thickness of the connecting ring is 1: (0.35-0.85). 6.The chainmail structure guard according to claim 4, characterized in that: the ratio of the width of the limiting hole to the width of the connecting ring is 1: (0.35-0.85). 7.The chainmail structure guard according to claim 1, characterized in that: the shape of the scale comprises a regular polygon; and the shape of the connecting ring is a circular ring or a regular polygon ring. 8.The chainmail structure guard according to any one of claims 1-7, characterized in that: further comprising a buffer layer arranged between the sponge layer and the hard protective layer. 9.The chainmail structure guard according to claim 8, characterized in that: the material of the buffer layer is one of PU, TPV, TPU or TPE. 10.A sports guard, characterized in that: the sports guard comprises the chainmail structure guard according to any one of claims 1-9; and the sports guard comprises one of a football calf guard, a roller skate guard, an American football guard, a baseball guard, a bicycle riding guard, a motorcycle guard, a skiing guard or a basketball guard.