Ceramic production raw material mixing device with environmental protection function

Abstract

The utility model discloses a ceramic production raw material mixing device with an environment-friendly function, which comprises a machine body and an inner cylinder, an inner cavity is arranged at the center in the machine body, and the inner cylinder is arranged in the inner cavity; a first servo motor is installed at one end of the machine body, a driving shaft of the first servo motor extends into the inner barrel and is fixedly connected with a rotating shaft, a supporting seat is arranged on the outer side of the rotating shaft, and first mixing rods and second mixing rods are evenly arranged on the outer side of the supporting shaft; a material stirring plate I and a material stirring plate II are respectively arranged on the inner sides of the material mixing rod I and the material mixing rod II. According to the utility model, the material mixing rod I and the material mixing rod II which rotate at a high speed are adopted, and the material stirring plate I and the material stirring plate II are arranged in a staggered manner, so that materials can be quickly scattered and uniformly mixed. After reaching a certain height, the material lifted by the material stirring plate falls to the material stirring plate II under the action of gravity, so that the raw material is further scattered, and the mixing uniformity and high efficiency are ensured.

Description

TECHNICAL FIELD

[0001] The utility model relates to ceramic production technical field, concretely is a kind of ceramic production raw material mixing device with environmental protection function. BACKGROUND

[0002] In the traditional ceramic production process, raw material mixing is a crucial link. The traditional mixing device usually adopts single stirring mode, such as low-speed rotating stirring paddle or simple manual mixing. These methods have many deficiencies: first, the mixing efficiency is low, and the material is difficult to reach uniform state in a short time, resulting in long mixing time and low production efficiency; secondly, due to uneven mixing, it is easy to cause waste of raw materials and affect product quality; thirdly, the traditional device lacks effective sealing and sound insulation measures, and the dust and noise generated during mixing have a great impact on the environment and the health of the operators. SUMMARY

[0003] The utility model aims at providing a kind of ceramic production raw material mixing device with environmental protection function to solve the problems raised in the above background technology.

[0004] To achieve the above object, the utility model provides the following technical scheme: a kind of ceramic production raw material mixing device with environmental protection function, including machine body and inner cylinder, the center of the inside of machine body is provided with inner chamber, inner chamber is provided with inner cylinder in the inside, and the outer side wall of inner cylinder is annularly provided with sink at both ends, the position of the inner wall of inner chamber corresponding sink is annularly and uniformly provided with support roller;

[0005] One end of the machine body is provided with servo motor one, the driving shaft of servo motor one extends to the inside of inner cylinder and is fixedly connected with rotating shaft, the outer side of rotating shaft is provided with support seat, and the outer side of support shaft is uniformly provided with mixing rod one and mixing rod two, the inner side of mixing rod one and mixing rod two is respectively provided with poking plate one and poking plate two;

[0006] The outer side of driving shaft is provided with sleeve connected with inner cylinder, the outer side of sleeve is provided with driven wheel, the bottom of the inner side of inner chamber is provided with servo motor two, the output end of servo motor two is provided with driving wheel, and the driving wheel is fixedly connected with driven wheel through belt;

[0007] The machine body on the side of inner chamber is hingedly connected with cover plate, the inner side of cover plate is provided with sealing ring, and the inner wall of inner chamber is uniformly laid with sound insulation cotton interlayer.

[0008] Preferably, the bearing is fixedly installed between the driving shaft and the sleeve.

[0009] Preferably, the motion direction of the servo motor one and the servo motor two is opposite, and the servo motor one and the servo motor two are connected with the controller on the top of the machine body through wires.

[0010] Preferably, the outer diameter of the sealing ring matches the inner diameter of the inner chamber one end, and the cover plate on the inside of the sealing ring is also provided with a viewing window.

[0011] Preferably, the machine body on one side of the servo motor two is provided with a heat dissipation opening, and a filter screen is installed on the inside of the heat dissipation opening.

[0012] Preferably, the stirring plate one and the stirring plate two are staggered on the inside of the mixing rod one and the mixing rod two.

[0013] The utility model relates to a kind of ceramic production raw material mixing devices with environmental protection function, compared with prior art, with significant advantages and positive effects, as follows specifically:

[0014] 1. High-efficiency mixing effect:

[0015] The device uses high-speed rotating mixing rod one and mixing rod two, combined with the staggered arrangement of stirring plate one and stirring plate two, to achieve rapid dispersion and uniform mixing of materials. The material carried by stirring plate one falls to stirring plate two under the action of gravity after reaching a certain height, further dispersing the raw materials and ensuring uniformity and efficiency of mixing. This design significantly improves the mixing efficiency, shortens the mixing time, and thus improves the production efficiency.

[0016] 2. Double mixing mechanism:

[0017] In addition to the effect of high-speed mixing rod, the device also performs secondary mixing through the rotation of the low-speed inner cylinder, further ensuring the uniformity of the materials. This double mixing mechanism not only improves the mixing quality, but also reduces the waste of raw materials caused by uneven mixing, improving the overall quality of the product.

[0018] 3. Outstanding environmental performance:

[0019] The device is provided with a cover plate with a sealing ring on one side of the inner chamber, in combination with the evenly laid soundproof cotton interlayer on the inner wall of the inner chamber, forming a closed mixing environment. This design effectively prevents dust leakage during the mixing process, reduces environmental pollution, and the application of soundproof cotton interlayer significantly reduces noise pollution, providing a healthier and safer working environment for operators.

[0020] 4. Structure optimization, convenient operation:

[0021] The servo motor one and the servo motor two in the device are connected with the controller on the top of the machine body through wires, so that the device is convenient to control and adjust, and the operation convenience and automation level are improved. In addition, the outer diameter of the sealing ring is matched with the inner diameter of the inner chamber one end, so that the sealing effect is ensured, and the visual window is arranged, so that the operator can observe the mixing condition in real time, and the operation convenience is further improved.

[0022] 5. Energy saving and resource saving:

[0023] Through the efficient mixing and double mixing mechanism, the device can complete high-quality mixing in a short time, reduces energy consumption. At the same time, the improvement of mixing uniformity reduces the waste of raw materials, reduces the production cost, and meets the environmental protection requirements of energy saving and emission reduction.

[0024] In summary, the device improves the comprehensive performance of the ceramic production raw material mixing device through the technical innovations of optimizing the structure design, improving the mixing efficiency, and enhancing the environmental protection performance. BRIEF DESCRIPTION OF DRAWINGS

[0025] Figure 1 It is an internal side view structure schematic diagram of the device;

[0026] Figure 2 It is a front view structure schematic diagram of the device;

[0027] Figure 3 It is an internal rear view structure schematic diagram of the device;

[0028] Figure 4 It is a mixing rod one structure schematic diagram of the device;

[0029] Figure 5 It is a mixing rod two structure schematic diagram of the device;

[0030] In the drawing: 1, machine body; 2, support seat; 3, mixing rod one; 4, inner cylinder; 5, mixing rod two; 6, inner chamber; 7, controller; 8, rotating shaft; 9, cover plate; 10, sealing ring; 11, visual window; 12, sound insulation cotton interlayer; 13, supporting roller; 14, sinking groove; 15, belt; 16, servo motor two; 17, driving wheel; 18, filter screen; 19, driven wheel; 20, servo motor one; 21, driving shaft; 22, sleeve; 23, second stirring plate; 24, first stirring plate; 25, bearing. DETAILED DESCRIPTION

[0031] The technical scheme in the embodiments of the device will be described clearly and completely in combination with the drawings in the embodiments of the device. Based on the embodiments in the device, all other embodiments obtained by those skilled in the art without creative labor belong to the protection scope of the device.

[0032] Referring to Figures 1-5 The utility model provides a kind of embodiment with environmental protection function's ceramic production raw material mixing device, including machine body 1 and inner cylinder 4, the center of machine body 1 inside is provided with inner chamber 6, inner chamber 6 inside is provided with inner cylinder 4, and the both ends of the outer side wall of inner cylinder 4 are annularly provided with sink groove 14, inner chamber 6 inner wall is annularly and uniformly provided with support roller 13 at the position of sink groove 14.

[0033] The inside of machine body 1 is formed into a centrally symmetric inner chamber 6 by precision machining.

[0034] Inner cylinder 4 is located at the center position of inner chamber 6, and its material is lightweight high-strength alloy, to reduce overall weight and improve durability. The both ends of the outer side wall of inner cylinder 4 are respectively provided with annular sink groove 14. The depth and width of sink groove 14 are optimized according to the diameter of inner cylinder 4 and the load condition, to ensure its stability and carrying capacity during operation.

[0035] On the inner wall of inner chamber 6, annularly and uniformly support roller 13 is provided at the position of sink groove 14. Support roller 13 is made of high wear-resistant material, with smooth surface and low rolling friction coefficient. Each support roller 13 is connected with the inner wall of inner chamber 6 through bearing, to ensure its flexibility and stability during operation.

[0036] One end of machine body 1 is installed with servo motor one 20, the driving shaft 21 of servo motor one 20 extends to the inside of inner cylinder 4 and is fixedly connected with rotating shaft 8, the outer side of rotating shaft 8 is provided with support seat 2, and the outer side of support shaft 2 is uniformly provided with mixing rod one 3 and mixing rod two 5, and the inner side of mixing rod one 3 and mixing rod two 5 is respectively provided with material shifting plate one 24 and material shifting plate two 23.

[0037] Material shifting plate one 24 and material shifting plate two 23 are staggered on the inner side of mixing rod one 3 and mixing rod two 5.

[0038] Servo motor one 20 is a high-precision and high-torque servo motor, to ensure the stability and efficiency of the mixing process.

[0039] The driving shaft 21 of servo motor one 20 extends to the inside of inner cylinder 4 and is fixedly connected with rotating shaft 8 through fastener. Rotating shaft 8 is made of high-strength stainless steel material, to ensure its stability and durability during high-speed rotation.

[0040] The outer side of rotating shaft 8 is provided with support seat 2, which is made of high-strength aluminum alloy material, with the characteristics of light weight and corrosion resistance. The outer side of support seat 2 is uniformly provided with mixing rod one 3 and mixing rod two 5, and the material of mixing rod one 3 and mixing rod two 5 is preferably wear-resistant stainless steel, to prolong its service life.

[0041] The inner side of the mixing rod one 3 and the mixing rod two 5 is respectively provided with the paddle one 24 and the paddle two 23. The paddle one 24 and the paddle two 23 are made of high-strength plastic or stainless steel material, and are designed in an arc shape or a trapezoidal shape to optimize the mixing effect.

[0042] The paddle one 24 and the paddle two 23 are staggered on the inner side of the mixing rod one 3 and the mixing rod two 5. Specifically, the paddle one 24 is located on the inner side of the mixing rod one 3, the paddle two 23 is located on the inner side of the mixing rod two 5, and the two are staggered in the axial direction to ensure that the material can be uniformly distributed during the mixing process and avoid dead angles.

[0043] The outer side of the driving shaft 21 is provided with a sleeve 22 connected with the inner cylinder 4, and a bearing 25 is fixedly installed between the driving shaft 21 and the sleeve 22. The outer side of the sleeve 22 is provided with a driven wheel 19, the inner side of the inner chamber 6 is provided with a servo motor two 16, the output end of the servo motor two 16 is installed with a driving wheel 17, and the driving wheel 17 is fixedly connected with the driven wheel 19 through a belt 15.

[0044] The motion directions of the servo motor one 20 and the servo motor two 16 are opposite, and the servo motor one 20 and the servo motor two 16 are connected with the controller 7 on the top of the machine body 1 through wires.

[0045] The machine body 1 on one side of the servo motor two 16 is provided with a heat dissipation opening, and the inner side of the heat dissipation opening is installed with a filter screen 18.

[0046] The driving shaft 21 is located at the center position of the inner cylinder 4, and the outer side of the driving shaft 21 is provided with a sleeve 22.

[0047] One end of the sleeve 22 is fixedly connected with the inner cylinder 4, so as to ensure that the sleeve 22 remains stable during operation.

[0048] The driving shaft 21 and the sleeve 22 are fixedly installed through the bearing 25, and the bearing 25 reduces the friction between the driving shaft 21 and the sleeve 22 and improves the operation efficiency.

[0049] The outer side of the sleeve 22 is provided with a driven wheel 19, and the driven wheel 19 is connected with the sleeve 22 through bolts or other fixing modes.

[0050] The material of the driven wheel 19 is high-strength alloy steel, so as to ensure the stability and durability of the driven wheel 19 during high-speed operation.

[0051] The inner side of the inner chamber 6 is provided with a servo motor two 16 at the bottom, and the output end of the servo motor two 16 is installed with a driving wheel 17.

[0052] The driving wheel 17 is fixedly connected with the driven wheel 19 through the belt 15 to form a transmission system.

[0053] The belt 15 is made of high-strength rubber material, which has good elasticity and wear resistance.

[0054] The direction of movement of the servo motor one 20 is opposite to that of the servo motor two 16.

[0055] The servo motor one 20 and the servo motor two 16 are connected to the controller 7 at the top of the body 1 through wires, and the controller 7 is used to coordinate and control the operation of the two servo motors.

[0056] The body 1 on one side of the servo motor two 16 is provided with a heat dissipation opening, and a filter screen 18 is installed on the inner side of the heat dissipation opening.

[0057] The design of the heat dissipation opening ensures that the heat generated by the servo motor two 16 during operation can be dissipated in time, avoiding overheating.

[0058] The filter screen 18 prevents dust and impurities from entering the interior of the body, affecting the normal operation of the equipment.

[0059] The body 1 on one side of the inner chamber 6 is hinged with a cover plate 9, the inner side of the cover plate 9 is provided with a sealing ring 10, and the inner wall of the inner chamber 6 is uniformly laid with a sound insulation cotton interlayer 12.

[0060] The outer diameter of the sealing ring 10 matches the inner diameter of one end of the inner chamber 6, and the cover plate 9 on the inner side of the sealing ring 10 is also provided with a viewing window 11.

[0061] The cover plate 9 is connected to one side of the body 1 by hinging, and the specific position is shown in Figure 1 The hinge structure adopts high-strength hinges to ensure that the cover plate 9 can be flexibly opened and closed and is durable. The material selection of the cover plate 9 should take into account lightness and strength, and the commonly used materials include aluminum alloy, stainless steel, etc.

[0062] The sealing ring 10 is arranged on the inner side of the cover plate 9. The outer diameter of the sealing ring 10 matches the inner diameter of one end of the inner chamber 6 to ensure that the cover plate 9 can form a good sealing effect when closed. The material of the sealing ring 10 is usually selected from rubber or silicone with good elasticity and corrosion resistance to adapt to different working environments.

[0063] On the inner side of the cover plate 9, near the sealing ring 10, a viewing window 11 is arranged. The viewing window 11 is made of transparent material, such as tempered glass or high-strength transparent plastic, to facilitate observation of the inside of the inner chamber 6. The size and shape of the viewing window 11 are designed according to the actual observation requirements to ensure a clear view and not affect the overall sealing performance.

[0064] The inner wall of the inner chamber 6 is uniformly paved with the sound insulation cotton interlayer 12. The main function of the sound insulation cotton interlayer 12 is to reduce the influence of external noise on the inside of the inner chamber 6 and improve the sound insulation effect of the device. The sound insulation cotton interlayer 12 can be made of materials with good sound absorption performance, such as polyurethane foam and glass wool. The paving method should ensure that the sound insulation cotton interlayer 12 is tightly attached to the inner wall of the inner chamber 6 without leaving any gaps.

[0065] In use, the cover plate 9 is opened, the material is poured into the inside of the inner cylinder body 4, and then the cover plate 9 is closed. The controller 7 starts the servo motor one 20 and the servo motor two 16 to rotate in opposite directions. The driving shaft 21 of the servo motor one 20 starts to rotate, driving the rotating shaft 8 to rotate. The rotating shaft 8 transmits power to the mixing rod one 3 and the mixing rod two 5 through the support seat 2, so that the two rotate synchronously. In the rotating process of the mixing rod one 3 and the mixing rod two 5, the material is effectively stirred from the bottom and the wall of the inner cylinder body 4 due to the staggered arrangement of the stirring plates one 24 and the stirring plates two 23. The material stirred by the stirring plates one 24 falls to the stirring plates two 23 under the action of gravity, dispersing the raw materials and ensuring uniformity and efficiency of mixing. At the same time, the output end of the servo motor two 16 drives the driving wheel 17 to rotate, and the power is transmitted to the driven wheel 19 through the belt 15. The driven wheel 19 drives the inner cylinder body 4 to rotate through the sleeve 22. When the inner cylinder body 4 rotates in the inner chamber 6, the rolling friction is formed between the sinking groove 14 and the supporting roller 13, greatly reducing the friction resistance between the inner cylinder body 4 and the inner wall of the inner chamber 6 and improving the rotation efficiency. At the same time, the uniform distribution of the supporting roller 13 ensures the stability of the inner cylinder body 4 during high-speed rotation, avoiding vibration and noise caused by eccentricity.

[0066] The above is only a preferred embodiment of the present application and is not intended to limit the present application. For those skilled in the art, the present application can be variously changed and modified. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. A ceramic production raw material mixing device with environmental protection function, comprising a machine body (1) and an inner cylinder body (4), characterized in that: The inside of the machine body (1) is provided with an inner chamber (6), the inside of the inner chamber (6) is provided with an inner cylinder (4), and the outer side wall of the inner cylinder (4) is annularly provided with a sunken groove (14) at both ends, and the inner wall of the inner chamber (6) is uniformly provided with a supporting roller (13) annularly corresponding to the position of the sunken groove (14). One end of the machine body (1) is provided with a servo motor (20), the driving shaft (21) of the servo motor (20) extends to the inside of the inner cylinder (4) and is fixedly connected with a rotating shaft (8), the outer side of the rotating shaft (8) is provided with a supporting seat (2), and the outer side of the supporting seat (2) is uniformly provided with a mixing rod (3) and a mixing rod (5), and the inner side of the mixing rod (3) and the mixing rod (5) is respectively provided with a stirring plate (24) and a stirring plate (23). The outer side of the driving shaft (21) is provided with a sleeve (22) connected with the inner cylinder (4), the outer side of the sleeve (22) is provided with a driven wheel (19), the inner side of the inner chamber (6) is provided with a servo motor (16), the output end of the servo motor (16) is provided with a driving wheel (17), and the driving wheel (17) is fixedly connected with the driven wheel (19) through a belt (15). The machine body (1) on one side of the inner chamber (6) is hinged with a cover plate (9), the inner side of the cover plate (9) is provided with a sealing ring (10), and the inner wall of the inner chamber (6) is uniformly provided with a sound insulation cotton interlayer (12).

2. The ceramic raw material mixing device with environmental protection function according to claim 1, characterized in that: The driving shaft (21) and the sleeve (22) are fixedly installed with a bearing (25).

3. The ceramic raw material mixing device with environmental protection function according to claim 1, characterized in that: The motion directions of the servo motor (20) and the servo motor (16) are opposite, and the servo motor (20) and the servo motor (16) are connected with the controller (7) on the top of the machine body (1) through wires.

4. The ceramic raw material mixing device with environmental protection function according to claim 1, characterized in that: The outer diameter of the sealing ring (10) matches the inner diameter of one end of the inner chamber (6), and the cover plate (9) on the inner side of the sealing ring (10) is further provided with a viewing window (11).

5. The ceramic raw material mixing device with environmental protection function according to claim 1, characterized in that: The machine body (1) on one side of the servo motor (16) is provided with a heat dissipation opening, and the inner side of the heat dissipation opening is provided with a filter screen (18).

6. The ceramic raw material mixing device with environmental protection function according to claim 1, characterized in that: The stirring plate (24) and the stirring plate (23) are arranged alternately on the inner side of the mixing rod (3) and the mixing rod (5).

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