Continuous streamer reaction device

By using a multi-layered spiral coil and columnar light source with an inner circumferential irradiation design, combined with a light source heat dissipation and temperature control unit, the problems of low light source utilization and insufficient temperature control in existing photochemical reaction devices are solved, and a highly efficient photochemical reaction is achieved.

CN223875029UActive Publication Date: 2026-02-06BEIJING PERFECTLIGHT SCI & TECH
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Patent Information

Application Number
CN202423285565.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2026-02-06
Estimated Expiration
2034-12-30

AI Technical Summary

Technical Problem

Existing tubular photoreactors suffer from limited illumination area of ​​the reaction coil, low light source utilization, incompatibility with higher power light sources, and most devices lack a light source heat dissipation system.

Method used

It adopts a multi-layer spiral coil structure, combined with a columnar light source for inner circumferential irradiation, and is equipped with a light source heat dissipation cold trap and a material temperature control unit to achieve modular design of the light source and efficient heat dissipation, and works with the material circulation unit to carry out continuous light-flowing reaction.

Benefits of technology

It improves the utilization rate of light sources and reaction efficiency, expands the light-receiving area, is compatible with higher power light sources, and achieves precise temperature control of reactants, thereby improving the reaction efficiency of photochemical synthesis.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a continuous flow light reaction device and relates to the technical field of light reaction devices. The reactor comprises a reactor unit, a material circulating unit, a material temperature control unit, a light source heat dissipation unit and a light source unit, wherein the reactor unit comprises a shell, a light-transmitting barrel, a multi-layer spiral coil and a light source heat dissipation cold trap. The columnar light source body light source can conduct inner annular irradiation on the multi-layer spiral coil pipe, the light source utilization rate and the light reaction efficiency are improved, the multi-layer spiral coil pipe can obviously increase the light receiving area of reaction liquid and improve the light energy utilization rate, and the material temperature control unit conducts liquid bath temperature control on the multi-layer spiral coil pipe and materials in the multi-layer spiral coil pipe. The temperature of reaction materials can be accurately controlled, the light source heat dissipation unit can conduct heat dissipation on the light source body inserted in the inner cavity of the light source heat dissipation cold trap, it is guaranteed that the light source body has the environment condition of long-term stable operation, and the material circulation unit can continuously feed the materials used for light reaction into the multi-layer spiral coil pipe; the continuous streamer reaction is realized.
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Description

TECHNICAL FIELD

[0001] The utility model relates to light reaction device technical field especially is related to a continuous flow light reaction device. BACKGROUND

[0002] In the Chinese patent with publication number CN207887147U, a spiral coil pipe type tubular photocatalytic reaction device is disclosed, which is provided with multiple light sources between the cylindrical reflector and the spiral coil pipe type reactor, and the cylindrical reflector and the spiral coil pipe type reactor are coaxially placed for light reflection. However, the device does not have a material temperature control structure, and cannot control the temperature of the reaction material. In addition, the device adopts a design of multiple light sources in the outer ring of the ultraviolet lamp, which increases the design cost compared with the design of a single light source in the inner irradiation type, and the utilization rate of the reaction light source is too low. In addition, the reaction light source does not have a light source heat dissipation system, which makes it unable to be compatible with higher power UV light sources and other visible light high power light sources.

[0003] In the Chinese patent with publication number CN207680585U, a vitamin D2 light reaction device with improved reaction efficiency is disclosed. In the device, the light reaction tube, the ultraviolet light emitting device, and the light reflector are coaxially fixed in a closed light-tight box. The light reaction tube adopts an inner and outer double-layer spiral coil quartz tube. The ultraviolet light emitting device irradiates the reaction disc tube on a single side at the top of the box, and then the light reflector at the bottom of the box reflects the light source for light reaction. The outer coil of the light reaction disc tube is connected to the reaction liquid, and the inner coil is connected to the cooling water. Compared with the liquid bath type temperature control structure, the heat exchange area of this temperature control structure is small, and the special irradiation position at the top of the plane will cause the direct irradiation area of the light reaction tube to be too small, and the light source utilization rate is too low. In addition, the reactor light source structure is special and does not have a light source temperature control, which cannot be compatible with the columnar light emitting light source.

[0004] The applicant found that the existing technology has the following technical problems: for the existing tubular light reaction device, the reaction disc tube used in the device is usually in a planar coiled or single-layer axial spiral coiled manner. At the same time, most of the light sources of the reaction device are in a planar irradiation manner, which irradiates the reactor disc tube on one side or both sides through the planar light source. The above setting mode has the problems of limited light irradiation area of the reaction disc tube and low reaction efficiency. In addition, most of the reaction light sources do not have a light source heat dissipation system, which makes it unable to be compatible with higher power columnar light emitting light sources, and the light source utilization rate is too low. SUMMARY

[0005] The utility model discloses a continuous flow light reaction device to solve the technical problem existing in prior art.

[0006] To achieve the above object, the utility model provides the following technical scheme:

[0007] A continuous flow light reaction device, including reactor unit, material circulation unit, material temperature control unit, light source heat dissipation unit and light source unit, the reactor unit includes the casing, the light transmission bucket, multilayer spiral coil pipe and light source heat dissipation cold trap, the light transmission bucket is connected with the casing and is surrounded and forms the containing cavity between both, the material temperature control unit is linked with the containing cavity, the light source heat dissipation cold trap is inserted in the inner chamber of the light transmission bucket and is linked with the light source heat dissipation unit, the light source body of light source unit is columnar and can be detachably inserted in the inner chamber of the light source heat dissipation cold trap, the multilayer spiral coil pipe is located inside the containing cavity and is distributed along the length direction of the light source body, and the multilayer spiral coil pipe is linked with the material circulation unit.

[0008] Preferably, the material circulation unit includes a material delivery module, a material storage module, and a material circulation pipeline, the material delivery module and the material storage module are connected in circulation through the material circulation pipeline and the two ends of the multilayer spiral coil pipe that penetrates through the casing.

[0009] Preferably, the material temperature control unit includes a material temperature control interface, a material temperature control pipeline, and a material temperature control module, two material temperature control interfaces penetrate the casing and are connected to the containing cavity, and the material temperature control module is connected to the two material temperature control interfaces through the material temperature control pipeline.

[0010] Preferably, the two material temperature control interfaces are diagonally distributed relative to the containing cavity.

[0011] Preferably, the light source heat dissipation unit includes a light source heat dissipation module and a light source heat dissipation pipeline, and the light source heat dissipation module and the light source heat dissipation cold trap are connected in circulation through the light source heat dissipation pipeline.

[0012] Preferably, it further includes a ventilation unit connected to the inner chamber of the light transmission bucket.

[0013] Preferably, the ventilation unit includes a ventilation pipeline and a ventilation interface, the ventilation pipeline is provided on the casing and one end thereof is connected to the inner chamber of the light transmission bucket, and the ventilation interface penetrates the casing and is connected to the other end of the ventilation pipeline.

[0014] Preferably, the light source unit further comprises a light source power module, which is electrically connected with the light source body.

[0015] Preferably, the shell comprises a top cover, an outer shell and a bottom cover, which are connected in sequence from top to bottom.

[0016] Preferably, the light source body is a high-pressure mercury lamp light source.

[0017] The beneficial effects of the utility model are as follows: the columnar light source body light source serves as a light emitting source, and is inserted into the center of the multi-layer spiral coil pipe, forming an internal illumination structure, which irradiates the multi-layer spiral coil pipe in a ring direction, improves the light source utilization rate and light reaction efficiency, and the light source body forms a modular design, which can be compatible with various similar columnar light sources, and is convenient for replacement, cleaning and expansion of the light source body.

[0018] The multi-layer spiral coil pipe is a multi-layer spiral rising type coil pipe, and is matched with the columnar light source body.

[0019] The material temperature control unit controls the liquid bath temperature of the multi-layer spiral coil pipe and the material inside the multi-layer spiral coil pipe, and accurately controls the temperature of the reaction material.

[0020] The light source heat dissipation unit can dissipate heat for the light source body inserted in the light source heat dissipation cold trap inner cavity, and the light source body can be used in cooperation with the light source heat dissipation cold trap to ensure that the light source body has long-term stable operation environment conditions.

[0021] The material circulation unit can continuously feed the material for light reaction into the multi-layer spiral coil pipe, realizing continuous flow light reaction.

[0022] The continuous flow light reaction device can obviously improve the reaction efficiency, and can be applied to test research in the field of photosynthesis. BRIEF DESCRIPTION OF DRAWINGS

[0023] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or the prior art description, and obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can be obtained according to these drawings without creative labor.

[0024] Figure 1 It is a structure diagram of the continuous flow light reaction device of the utility model;

[0025] Figure 2 It is an external structure diagram of the reactor unit of the utility model;

[0026] Figure 3 Figure 2 is a sectional view of the reactor unit of the present application;

[0027] Figure 1, reactor unit; 11, housing; 111, top cover; 112, outer shell; 113, bottom cover; 12, light transmission barrel; 13, multi-layer spiral coil pipe; 14, light source heat dissipation cold trap;

[0028] 21, material conveying module; 22, material storage module; 23, material circulating pipeline;

[0029] 31, material temperature control interface; 32, material temperature control pipeline; 33, material temperature control module;

[0030] 41, light source heat dissipation module; 42, light source heat dissipation pipeline;

[0031] 51, light source body; 52, light source power module;

[0032] 6, accommodating cavity;

[0033] 71, ventilation pipeline; 72, ventilation interface. DETAILED DESCRIPTION

[0034] In order to make the purpose, technical scheme and advantages of the present application clearer, the technical scheme of the present application will be described in detail below. Obviously, the described embodiments are only part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the present application.

[0035] In the description of the present application, it should be understood that the orientation or positional relationship indicated by the terms "center", "lateral", "length", "width", "height", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "side" and the like is based on the drawings of the present application and is only for the convenience of describing the present application and simplifying the description, and is not intended to indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation of the present application. Figure 1

[0036] ​In the description of the utility model, still need explaining, unless another explicit provision and limitation, term " install " " link " " connection " should do broad sense understanding, for example, can be fixed connection, also can be detachable connection, or integrally connected, can be mechanical connection, also can be electrical connection, can be direct connection, also can be indirectly connected through intermediate medium.

[0037] Reference Figures 1 to 3 The utility model provides a kind of continuous flow light reaction device, including reactor unit 1, material circulation unit, material temperature control unit, light source heat dissipation unit and light source unit;

[0038] Reactor unit 1 is the main place of photochemical reaction process, and reactor unit 1 specifically includes shell 11, light transmission barrel 12, multilayer spiral coil pipe 13 and light source heat dissipation cold trap 14, shell 11 includes top cover 111, shell 112 and bottom cover 113 connected in sequence from top to bottom, preferably surface treatment is made on the inner wall of shell 112 to realize total reflection of light source, light transmission barrel 12 is located on the inner side of shell 112, and forms sealed connection with top cover 111 and bottom cover 113, and accommodating cavity 6 can be enclosed between light transmission barrel 12 and shell 11;

[0039] Multilayer spiral coil pipe 13 is located inside accommodating cavity 6, and multilayer spiral coil pipe 13 is filled with material for photochemical reaction, material temperature control unit is communicated with accommodating cavity 6 and forms circulation loop, and material temperature control unit can circulate cooling water into the inside of accommodating cavity 6, and liquid bath temperature control is carried out on multilayer spiral coil pipe 13 and the material in it, so as to accurately control the temperature of reaction material;

[0040] Light source heat dissipation cold trap 14 is inserted in the inner cavity of light transmission barrel 12 and is communicated with light source heat dissipation unit, and light source heat dissipation unit can circulate cooling water into light source heat dissipation cold trap 14, so as to dissipate heat for light source body 51 inserted in the inner cavity of light source heat dissipation cold trap 14, and light source body 51 can be used in cooperation with light source heat dissipation cold trap 14, to ensure that light source body 51 has long-term stable operating environmental conditions;

[0041] Light source unit includes light source body 51, and light source body 51 is columnar and detachably inserted in the inner cavity of light source heat dissipation cold trap 14, and multilayer spiral coil pipe 13 is distributed along the length direction of light source body 51, and is equivalent to being distributed around the outside of light source body 51.

[0042] Multilayer spiral coil pipe 13 is communicated with material circulation unit, and material circulation unit can continuously send material for photochemical reaction into multilayer spiral coil pipe 13, to realize continuous flow light reaction.

[0043] The columnar light source body 51 is a light source as a light emitting source, and is inserted into the center of the multi-layer spiral coil 13 in a built-in manner to form an internal irradiation structure, and irradiates the multi-layer spiral coil 13 in a ring direction, thereby improving the light source utilization rate and the light reaction efficiency.

[0044] In addition, since the light source body 51 is connected in a detachable plug-in manner, the light source body 51 can be modularly designed, can be compatible with various similar columnar light sources, and is convenient for replacement, cleaning and expansion of the light source body 51. For example, the light source body 51 can be expanded to a UVC lamp tube, a UV lamp tube and a visible light wavelength LED columnar light source, and the like. Meanwhile, the light source body 51 can be customized to enhance special wavelength output.

[0045] In the embodiment, the light source body 51 is preferably a high-pressure mercury lamp light source, which can be customized to enhance special wavelength regions.

[0046] The multi-layer spiral coil 13 is a multi-layer spiral rising coil, and cooperates with the columnar light source body 51. Compared with the single-layer coil in the prior art, the multi-layer spiral coil 13 can significantly improve the light receiving area of the reaction liquid, and improve the light energy utilization rate.

[0047] The reaction coil channel of the multi-layer spiral coil 13 is relatively small, thereby forming a reaction process similar to a plug flow, improving the reaction efficiency, and enabling the continuous flow light reaction device to be used in the field of photochemical synthesis.

[0048] In the embodiment, the multi-layer spiral coil 13 is preferably made of quartz material. In addition to quartz material, other hard tubes such as high borosilicate glass can also be used.

[0049] The continuous flow light reaction device can significantly improve the reaction efficiency, and can be used in the field of photochemical synthesis.

[0050] As an optional implementation, the material circulating unit includes a material conveying module 21, a material storage module 22 and a material circulating pipeline 23. The material conveying module 21 and the material storage module 22 are connected in communication through the material circulating pipeline 23 and the two ends of the multi-layer spiral coil 13 penetrating the shell 11.

[0051] The material conveying module 21 is preferably a conveying pump or the like, and the material storage module 22 is preferably a container for storing materials. The conveying pump continuously feeds the materials from the container for storing materials into the multi-layer spiral coil 13 in the reactor unit 1 for continuous flow light reaction.

[0052] In addition, it is worth noting that the material storage module 22 can also be connected to external devices such as external stirring devices and heating devices to pre-mix and pre-temperature control the materials, so that the properties of the materials are closer to the reaction conditions, thereby improving the efficiency.

[0053] As an optional implementation, the material temperature control unit comprises two material temperature control interfaces 31 penetrating the shell 11 and communicating with the accommodation cavity 6, a material temperature control module 33 communicating with the two material temperature control interfaces 31 through a material temperature control pipeline 32, and circulating cooling water into the accommodation cavity 6 to perform liquid bath temperature control on the multilayer spiral coil 13 and the material inside the multilayer spiral coil 13, so as to accurately control the temperature of the reaction material.

[0054] In the embodiment, the two material temperature control interfaces 31 are preferably diagonally distributed relative to the accommodation cavity 6. In this way, the distance between the two material temperature control interfaces 31 is the farthest, so that the cooling water can fully contact the multilayer spiral coil 13 and exchange heat sufficiently to achieve more accurate temperature control.

[0055] In the embodiment, the material temperature control module 33 preferably comprises related equipment for water cooling, a sensor for temperature detection, and a delivery pump for circulating cooling water, and other structural forms can also be adopted. The above structure is a conventional prior art, and therefore will not be described further.

[0056] As an optional implementation, the light source heat dissipation unit comprises a light source heat dissipation module 41 and a light source heat dissipation pipeline 42. The light source heat dissipation module 41 forms a circulating loop in communication with the light source heat dissipation cold trap 14 through the light source heat dissipation pipeline 42. The light source heat dissipation module 41 preferably comprises related equipment for water cooling, a sensor for temperature detection, and a delivery pump for circulating cooling water, and other structural forms can also be adopted. The above structure is a conventional prior art, and therefore will not be described further.

[0057] The light source heat dissipation pipeline 42 and the light source heat dissipation cold trap 14 can be filled with cooling water. Under the driving of the delivery pump, the cooling water circulates in the circulating loop. When the cooling water flows through the light source heat dissipation cold trap 14, heat exchange is performed to achieve cooling and heat dissipation.

[0058] As an optional implementation, a ventilation unit is further included, which communicates with the inner cavity of the light-transmitting barrel 12 and can ventilate, dry, and dissipate heat for the inner cavity of the light-transmitting barrel 12.

[0059] In the embodiment, the ventilation unit preferably comprises a ventilation pipeline 71 and a ventilation interface 72. The ventilation pipeline 71 is arranged on the bottom cover 113 of the shell 11 and communicates with the inner cavity of the light-transmitting barrel 12 at one end. The ventilation interface 72 penetrates the bottom cover 113 of the shell 11 and communicates with the other end of the ventilation pipeline 71. The other end of the ventilation interface 72 can be externally connected to a ventilation device, and the inner cavity of the light-transmitting barrel 12 is in communication, thereby achieving the ventilation effect.

[0060] As an optional implementation, the light source unit further comprises a light source power module 52, which is electrically connected with the light source body 51, and can continuously provide power for the light source body 51 and control the adjustment of the power of the light emitting lamp tube inside the light source body 51.

[0061] The above is only a specific embodiment of the present application, but the protection scope of the present application is not limited to this, any person skilled in the art can easily think of changes or replacements within the technical range disclosed by the present application, which should be covered within the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.

Claims

1. A continuous-flow photoreactor, characterized by, The application relates to a reactor unit, a material circulation unit, a material temperature control unit, a light source heat dissipation unit and a light source unit, wherein the reactor unit comprises a shell, a light-transmitting barrel, a multilayer spiral coil and a light source heat dissipation cold trap; the light-transmitting barrel is connected with the shell and a containing cavity is formed between the two; the material temperature control unit is connected with the containing cavity; the light source heat dissipation cold trap is inserted into the inner cavity of the light-transmitting barrel and connected with the light source heat dissipation unit; the light source body of the light source unit is columnar and detachably inserted into the inner cavity of the light source heat dissipation cold trap; the multilayer spiral coil is located inside the containing cavity and distributed along the length direction of the light source body; and the multilayer spiral coil is connected with the material circulation unit.

2. The continuous-flow photoreactor according to claim 1, wherein The material circulation unit comprises a material conveying module, a material storage module and a material circulation pipeline; the material conveying module and the material storage module are connected with the two ends of the multilayer spiral coil penetrating out of the shell through the material circulation pipeline to form a circulation loop.

3. The continuous-flow photoreactor according to claim 1, wherein The material temperature control unit comprises a material temperature control interface, a material temperature control pipeline and a material temperature control module; two material temperature control interfaces penetrate into the shell and are connected with the containing cavity; and the material temperature control module is connected with the two material temperature control interfaces through the material temperature control pipeline.

4. The continuous-flow photoreactor of claim 3, wherein, The two material temperature control interfaces (31) are diagonally distributed relative to the containing cavity (6).

5. The continuous-flow photoreactor according to claim 1, wherein The light source heat dissipation unit comprises a light source heat dissipation module and a light source heat dissipation pipeline; the light source heat dissipation module is connected with the light source heat dissipation cold trap through the light source heat dissipation pipeline to form a circulation loop.

6. The continuous-flow photoreactor according to claim 1, wherein A ventilation unit is further arranged and connected with the inner cavity of the light-transmitting barrel.

7. The continuous-flow photoreactor according to claim 6, wherein The ventilation unit comprises a ventilation pipeline and a ventilation interface; the ventilation pipeline is arranged on the shell and connected with the inner cavity of the light-transmitting barrel at one end; and the ventilation interface penetrates into the shell and is connected with the other end of the ventilation pipeline.

8. The continuous-flow photoreactor according to claim 1, wherein The light source unit further comprises a light source power module; and the light source power module is electrically connected with the light source body.

9. The continuous-flow photoreactor according to claim 1, wherein The shell comprises a top cover, an outer shell and a bottom cover; the top cover, the outer shell and the bottom cover are sequentially connected from top to bottom.

10. The continuous-flow photoreactor according to claim 1, wherein The light source body is a high-pressure mercury lamp light source.

Citation Information

Patent Citations

  • Can improve reaction efficiency's calciferol light reaction unit

    CN207680585U

  • Helical disk tubulose tubular light -catalyzed reaction device

    CN207887147U