Surface rust prevention device for steel truss production

By designing an automated rust prevention device for steel truss production, the problems of low efficiency and missed spraying in manual painting were solved, realizing automated dust removal and painting, and improving the production efficiency and painting quality of steel trusses.

CN223875352UActive Publication Date: 2026-02-06SICHUAN XIN CHANGXING NETRACK TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202520066178.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-13
Publication Date
2026-02-06
Estimated Expiration
2035-01-13

AI Technical Summary

Technical Problem

In the current steel truss production process, manual spraying for rust prevention is inefficient and prone to missed spots, resulting in wasted labor and uneven spraying.

Method used

Design a rust prevention device that includes a workbench, cleaning components, and positioning components. Utilize a motor-driven reciprocating lead screw and paint spraying frame to achieve automatic dust removal and painting. Combined with electric push rods and arc rods for stable clamping, ensure that the steel truss does not shift during the painting process.

Benefits of technology

It has achieved automated dust removal and painting of steel truss surfaces, eliminating missed spraying, reducing manual labor, and improving work efficiency and paint uniformity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of steel truss production, and discloses a surface rust prevention device used for steel truss production, which comprises a workbench and a cleaning assembly, the cleaning assembly is installed outside the workbench, the bottom of the workbench is fixedly connected with an installation cylinder, the interior of the installation cylinder is slidably connected with a piston, and the piston is connected with the cleaning assembly. A sliding rod is fixedly connected to one side of the piston, one end of the sliding rod penetrates through the outer wall of the mounting cylinder and is fixedly connected with a spring, one end of the spring is fixedly connected with the outer side of the mounting cylinder, and a guide pipe is fixedly connected to a through hole in one end of the mounting cylinder. According to the automatic paint spraying device for the steel truss, the motor is started to drive the reciprocating lead screw, under coordination and cooperation of a plurality of structures, the paint spraying frame drives the brush plate to move in a reciprocating mode, meanwhile, the spraying head blows air, dust removal treatment can be conducted before paint spraying, the connecting pipe is connected into an external paint barrel, automatic reciprocating paint spraying treatment can be conducted on the steel truss, and the phenomenon of missing spraying can be eradicated; and the working efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to steel truss production and processing technical field especially for steel truss production uses surface rust prevention device. BACKGROUND

[0002] Steel truss is a kind of truss structure made of steel, usually by upper chord, lower chord and web member, wherein upper chord and lower chord are generally combined by sectional steel or steel plate, web member can select angle steel, channel steel, H-shaped steel and other steel materials, these bar pieces are connected by welding, bolt connection and other ways to form stable space structure, steel truss has the characteristics of high strength, steel itself has higher strength and stiffness, can bear larger load, can be designed and manufactured according to different use requirements to meet the load demand of various projects.

[0003] Steel truss needs to be treated for rust during production, generally worker holds spray gun to spray protective paint on steel surface, manual operation is inevitably low in efficiency, also will spend additional manual labor, and there will also be a small part of area missing, therefore the surface rust prevention device for steel truss production is proposed in the field to solve the above problems. UTILITY MODEL CONTENTS

[0004] In order to make up for the above shortcomings, the utility model provides a surface rust prevention device for steel truss production, aiming at improving the manual paint spraying of workers in the prior art for rust prevention operation, which is low in efficiency and prone to missing.

[0005] To achieve the above object, the utility model provides the following technical scheme: a surface rust prevention device for steel truss production, comprising a workbench and a cleaning assembly, the cleaning assembly is installed outside the workbench, the bottom of the workbench is fixedly connected with a mounting cylinder, the inside of the mounting cylinder is slidably connected with a piston, one side of the piston is fixedly connected with a sliding rod, one end of the sliding rod penetrates through the outer wall of the mounting cylinder and is fixedly connected with a spring, one end of the spring is fixedly connected with the outside of the mounting cylinder, one end of the mounting cylinder is fixedly connected with a catheter in the hole, the inner wall of the mounting cylinder is fixedly connected with a connecting pipe in the hole, the inside of the catheter and the connecting pipe is provided with a check valve, the top of the workbench is provided with an electric push rod, the output end of the electric push rod is fixedly connected with a push plate, the outside of the workbench is provided with a positioning assembly, and the positioning assembly is used to clamp and stabilize the steel truss from multiple directions.

[0006] Further, the cleaning assembly comprises a motor and a guide rod, the motor is installed at the bottom of the workbench, the guide rod is fixedly connected at both ends of the bottom of the workbench, the output end of the motor is fixedly connected with a reciprocating screw rod, and one end of the reciprocating screw rod is rotatably connected with the bottom of the workbench.

[0007] Further, the reciprocating screw rod and the guide rod are sleeved with moving blocks, the inside of the rear moving block is provided with threads, the top of the two moving blocks is fixedly connected with a paint spraying frame, the bottom of the paint spraying frame is provided with a plurality of spray heads, one end of the reciprocating screw rod is fixedly connected with a cam, and the outer side of the cam is in contact with one end of a sliding rod.

[0008] Further, the outer side of the paint spraying frame is fixedly connected with a brush plate, and one end of the conduit is fixedly connected with the top of the paint spraying frame.

[0009] Further, the positioning assembly comprises a mounting box, the mounting box is fixedly connected to the outer side of the workbench, and the inside of the mounting box is rotatably connected with two rotating columns.

[0010] Further, the outer side of the rotating column is fixedly connected with a cylindrical gear, and the top of the rotating column is fixedly connected with an arc-shaped rod.

[0011] Further, the inside of the mounting box is provided with a slot, and the inner side of the slot is slidably connected with a rack frame.

[0012] Further, the cylindrical gear is meshed with the outer side of the rack frame, and the bottom of the arc-shaped rod is provided with an anti-skid column.

[0013] The utility model has the advantages of the following beneficial effects:

[0014] 1、 in the utility model, through starting motor drive reciprocating screw rod, under the coordination of multiple structures, make the paint spraying frame drive brush plate reciprocating movement, simultaneously, the spray head blows, can realize automatic reciprocating paint spraying treatment to steel truss, can prevent the phenomenon of leakage, and reduce the manual labor, and improve the work efficiency.

[0015] 2、 in the utility model, through starting electric push rod and drive push plate and push steel truss to move, and contact rack, under the multiple structures, the force is conducted, make arc-shaped rod can tightly clamp the both sides of steel truss, ensure that steel truss does not occur positional deviation in subsequent operation process, and still can play the effect of deviation correction to steel truss in clamping process, the clamping of steel truss from four directions is more stable, can effectively guarantee that steel truss is in stable and correct position on the workbench, provides good basic conditions for subsequent dust removal and paint spraying and other procedures. BRIEF DESCRIPTION OF DRAWINGS

[0016] Fig. 1 It is the perspective view of the surface rust prevention device for steel truss production and use provided in the utility model;

[0017] Fig. 2The arc-shaped rod structure schematic view of the surface rust prevention device for steel truss production is provided by the utility model.

[0018] Fig. 3 The rack structure schematic view of the surface rust prevention device for steel truss production is provided by the utility model.

[0019] Legend:

[0020] 1, workbench, 2, installation cylinder, 3, piston, 4, sliding rod, 5, spring, 6, guide pipe, 7, connecting pipe, 8, reciprocating screw rod, 9, motor, 10, guide rod, 11, moving block, 12, paint spraying frame, 13, brush plate, 14, electric push rod, 15, push plate, 16, installation box, 17, rotating column, 18, cylindrical gear, 19, arc-shaped rod, 20, slot, 21, rack, 22, cam. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0022] Reference Figs. 1-3The utility model provides a kind of surface rust-proof device for steel truss production usage, including workbench 1 and cleaning component, workbench 1 is the basic platform of entire device, for carrying steel truss and other components, provide support and installation foundation for various operations, cleaning component is installed with the outside of workbench 1, the bottom of workbench 1 is fixedly connected with installation cylinder 2, inside accommodate piston 3 etc.

[0023] Specifically, after the steel truss is clamped and positioned, the motor 9 is started, the motor 9 drives the reciprocating screw rod 8 to rotate, at the same time, the cam 22 will also rotate with the operation of the motor, and the protruding part of the cam 22 will periodically contact and push the sliding rod 4 to move during the rotation process. When the protruding part of the cam 22 leaves the sliding rod 4, the piston 3 will quickly reset under the elastic force of the spring 5, so that the piston 3 realizes the reciprocating movement in the installation cylinder 2. When the piston 3 moves outward, it will inhale from the connecting pipe 7, and when the piston 3 moves inward, it will deliver the inhaled gas to the spray head through the conduit 6. At this time, the spray head will perform a blowing operation, and the blown gas will be used to preliminarily clean the dust on the surface of the steel truss, and the floating dust and other impurities on the surface will be blown away. At the same time, under the rotating action of the reciprocating screw rod 8, the paint spraying frame 12 will drive the brush plate 13 to move reciprocally along the guide rod 10. The brush of the brush plate 13 will fully contact the surface of the steel truss during the movement, further cleaning the dust on the surface of the steel truss, and cleaning the stubborn dust and impurities, so as to prepare for the paint spraying process. When it is necessary to spray paint on the steel truss, the connecting pipe 7 is connected to the external protective paint storage pipeline. At this time, the original blowing mode can be changed to the paint spraying mode. Under the reciprocating movement of the piston 3, the protective paint will be continuously extracted and delivered to the spray head through the conduit 6, and then uniformly sprayed on the surface of the steel truss. In this way, the overall protection and decoration of the steel truss can be realized, the service life and appearance quality of the steel truss are improved, and the working efficiency and operation accuracy are improved through the coordinated work of various components.

[0024] Referring to Figs. 1-3 The positioning assembly includes a mounting box 16 for providing installation space and protection for the internal rotating column 17, cylindrical gear 18 and other components. The mounting box 16 is fixedly connected to the outside of the workbench 1. Two rotating columns 17 are rotatably connected in the inside of the mounting box 16. The outside of the rotating column 17 is fixedly connected with a cylindrical gear 18. The top of the rotating column 17 is fixedly connected with an arc-shaped rod 19. A slot hole 20 is formed in the inside of the mounting box 16. A rack 21 is slidably connected to the inside of the slot hole 20. The cylindrical gear 18 is engaged with the outside of the rack 21. The bottom of the arc-shaped rod 19 is provided with an anti-skid column. The anti-skid column at the bottom of the arc-shaped rod 19 is used to contact with the steel truss to clamp and fix the steel truss from the side or other directions.

[0025] Specifically, before the rust-proof treatment, the steel truss is carefully placed on the top of the workbench 1, the electric push rod 14 is started, the electric push rod 14 starts to work and drives the push plate 15 to push the steel truss to move, when one end of the steel truss contacts the rack 21, the rack 21 slides smoothly along the inside of the slot hole 20 due to the continuous pushing force of the push plate 15, the sliding of the rack 21 drives the two cylindrical gears 18 engaged with the rack 21 to rotate, with the rotation of the cylindrical gears 18, the two arc-shaped rods 19 gradually move towards the middle, in this process, the arc-shaped rods 19 not only can tightly clamp the two sides outside the steel truss, ensure that the steel truss does not deviate in the subsequent operation process, but also can correct the deviation of the steel truss during clamping, the clamping and stable operation of the steel truss from four directions can effectively ensure that the steel truss is in a stable and correct position on the workbench, which provides a good foundation condition for the subsequent dust removal and paint spraying processes.

[0026] Working principle: first, the steel truss is directly placed on the top of the workbench 1, the electric push rod 14 is started to drive the push plate 15 to push the steel truss to move, when one end of the steel truss contacts the rack 21, the rack 21 slides towards the inside of the slot hole 20, the rack 21 also drives the two cylindrical gears 18 to rotate, so that the two arc-shaped rods 19 gradually move towards the middle to clamp the two sides outside the steel truss, and the arc-shaped rods 19 can also correct the deviation of the steel truss during clamping, so that the steel truss can be clamped and stabilized from four directions.

[0027] After the steel truss is clamped and positioned, the motor 9 is started to drive the reciprocating screw rod 8 to rotate, the cam 22 rotates at the same time and pushes the sliding rod 4 to drive the piston 3 to move, under the elastic force of the spring 5, the piston 3 quickly resets, realizing the reciprocating movement of the piston 3, which can inhale air from the connecting pipe 7 and then deliver the air to the nozzle for blowing, at the same time, the paint spraying frame 12 moves along the guide rod 10 to drive the brush plate 13 to reciprocate, and the surface of the steel truss is treated for dust removal, the connecting pipe 7 is connected to the external pipeline for extracting protective paint, and the blowing mode can be changed to the paint spraying mode.

[0028] Finally, it should be pointed out that: the above only describes the preferred embodiments of the present application and is not intended to limit the present application, although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, the technical solutions recorded in the foregoing embodiments can be modified, or some technical features can be replaced, any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. A surface rust prevention device for steel truss production, comprising a workbench (1) and a cleaning assembly, the cleaning assembly being installed outside the workbench (1), characterized in that: The bottom of the workbench (1) is fixedly connected with a mounting cylinder (2), the inside of the mounting cylinder (2) is slidably connected with a piston (3), one side of the piston (3) is fixedly connected with a sliding rod (4), one end of the sliding rod (4) penetrates through the outer wall of the mounting cylinder (2) and is fixedly connected with a spring (5), one end of the spring (5) is fixedly connected with the outside of the mounting cylinder (2), one end of the mounting cylinder (2) is fixedly connected with a catheter (6) in the through hole, the inner wall of the mounting cylinder (2) is fixedly connected with a connecting pipe (7) in the through hole, the inside of the catheter (6) and the connecting pipe (7) is provided with a check valve, the top of the workbench (1) is provided with an electric push rod (14), the output end of the electric push rod (14) is fixedly connected with a push plate (15), the outside of the workbench (1) is provided with a positioning assembly, and the positioning assembly is used for clamping and stabilizing the steel truss from multiple directions.

2. The surface rust preventing device for steel truss production use according to claim 1, characterized by: The cleaning assembly comprises a motor (9) and a guide rod (10), the motor (9) is installed at the bottom of the workbench (1), and the two ends of the guide rod (10) are fixedly connected to the bottom of the workbench (1). The output end of the motor (9) is fixedly connected with a reciprocating screw rod (8), and one end of the reciprocating screw rod (8) is rotatably connected with the bottom of the workbench (1).

3. The surface rust preventing device for steel truss production use according to claim 2, characterized by: The outside of the reciprocating screw rod (8) and the guide rod (10) is sleeved with a moving block (11), the inside of the rear moving block (11) is provided with a thread, the top of the two moving blocks (11) is fixedly connected with a paint spraying frame (12), the bottom of the paint spraying frame (12) is provided with a plurality of spray heads, one end of the reciprocating screw rod (8) is fixedly connected with a cam (22), and the outside of the cam (22) is in contact with one end of the sliding rod (4).

4. The surface rust preventing device for steel truss production use according to claim 3, characterized by: The outside of the paint spraying frame (12) is fixedly connected with a brush plate (13), and one end of the catheter (6) is fixedly connected with the top of the paint spraying frame (12).

5. The surface rust preventing device for steel truss production use according to claim 1, characterized by: The positioning assembly comprises a mounting box (16), the mounting box (16) is fixedly connected to the outside of the workbench (1), and the inside of the mounting box (16) is rotatably connected with two rotating columns (17).

6. The surface rust preventing device for steel truss production use according to claim 5, characterized by: The outside of the rotating column (17) is fixedly connected with a cylindrical gear (18), and the top of the rotating column (17) is fixedly connected with an arc-shaped rod (19).

7. The surface rust preventing device for steel truss production use according to claim 6, characterized by: The inside of the mounting box (16) is provided with a slot (20), and the inside of the slot (20) is slidably connected with a rack frame (21).

8. The surface rust preventing device for steel truss production use according to claim 7, characterized by: The cylindrical gear (18) is engaged with the outside of the rack frame (21), and the bottom of the arc-shaped rod (19) is provided with an anti-skid column.