Spray coating treatment device

Abstract

The utility model relates to the technical field of spray coating treatment, in particular to a spray coating treatment device. Comprising a cylinder body, a group of bearing plates which are vertically arranged at intervals are arranged in the cylinder body, drainage holes are formed in the bearing plates, the diameters of the drainage holes are sequentially increased from top to bottom, the device further comprises a spray-washing mechanism and a flushing mechanism, and the spray-washing mechanism is located above the bearing plates and used for spraying washing liquid; the washing mechanism comprises a washing head corresponding to the bearing plate and is used for washing the workpiece, through the combination of spray washing and washing, washing liquid and impurities are mixed and then flow through drainage holes, the drainage holes with different hole diameters are used for improving the washing effect, meanwhile, the residual washing liquid is removed, and the device is further provided with a sewage draining outlet, an inspection opening and a liquid draining opening. And the washing liquid is convenient to discharge, observe and recycle, so that the coating quality is improved and the consumption of the washing liquid is reduced.

Description

TECHNICAL FIELD

[0001] The utility model relates to spraying coating film processing technical field, especially in spraying coating film processing device. BACKGROUND

[0002] In industrial production, spraying coating film is a widely used surface treatment technology, which can form a protective film on the surface of the workpiece, thereby improving the corrosion resistance, wear resistance and aesthetic performance of the workpiece. However, the quality of spraying coating film is highly dependent on the cleanliness of the workpiece surface. If the workpiece surface has oil stains, dust or other impurities, it will cause uneven coating, poor adhesion, and even coating peeling problems.

[0003] At present, the common equipment for surface cleaning of workpieces before spraying coating film is usually: a plurality of fixed position nozzles are arranged in a cleaning tank, and the washing liquid is delivered to the nozzles through pipelines, and then directly sprayed and washed to the workpieces placed at the bottom of the cleaning tank. In the cleaning process, the washing liquid will mix with the impurities on the surface of the workpiece, and finally be discharged from the drain at the bottom of the cleaning tank. However, this traditional cleaning method has many defects. On the one hand, after cleaning is completed, the washing liquid will remain on the surface of the workpiece, which will affect the quality of subsequent spraying coating film. On the other hand, since the mixture of washing liquid and impurities on the surface of the workpiece is directly discharged from the drain, the washing liquid is difficult to recycle, the utilization rate of washing liquid is low, and the consumption is large. Therefore, a spraying coating film processing device is needed to solve the above problems. CONTENT OF THE UTILITY MODEL

[0004] In order to overcome the above-mentioned deficiencies of the prior art, the utility model provides a spraying coating film processing device, which solves the technical problem that the washing liquid remains on the surface of the workpiece after cleaning, affecting the subsequent coating process.

[0005] In order to achieve the above-mentioned purpose, the utility model is realized by the following technical scheme:

[0006] A spraying coating film processing device is used for surface cleaning of workpieces before spraying coating film, comprising: a cylinder, the cylinder comprises a cavity, and a group of supporting plates are arranged in the cavity, wherein:

[0007] A group of supporting plates are arranged in vertical direction, a group of supporting plates are arranged in vertical direction, and a group of supporting plates are arranged in vertical direction.

[0008] A group of supporting plates are arranged in vertical direction, a group of supporting plates are arranged in vertical direction, and a group of supporting plates are arranged in vertical direction.

[0009] A group of supporting plates are arranged in vertical direction, a group of supporting plates are arranged in vertical direction, and a group of supporting plates are arranged in vertical direction. A flushing mechanism is arranged above the supporting plate.

[0010] Based on the above structure, the principle of the spraying coating film treatment device is that: first, the workpiece to be plated for cleaning is placed on the arranged support plate, and the flushing mechanism is installed on the cylinder; then, the spraying and washing mechanism is started, and in the spraying and washing process, the washing liquid mixes with the impurities on the surface of the workpiece, the mixed liquid flows to the lower layer through the flow holes on each layer of support plate, and as the mixed liquid flows to the lower layer of support plate, the flow holes with smaller aperture on the upper layer can disperse the washing liquid into finer and more uniform liquid flow when passing through, ensuring that the washing liquid can more comprehensively and uniformly cover the surface of the lower layer of workpiece to be cleaned, and the washing liquid passing through the flow holes with small aperture on the upper layer will produce a high flow rate, forming a strong flushing effect on the surface of the lower layer of workpiece, which helps to remove the dirt and impurities on the surface of the lower layer of workpiece, further improving the cleaning effect, and the washing liquid containing impurities flows to the bottom of the cylinder;

[0011] After spraying and washing, the flushing mechanism is started, and the flushing head flushes the corresponding workpiece to remove the residual washing liquid on the surface of the workpiece. After two times of flushing, the washing liquid and other impurities on the surface of the workpiece can be more effectively removed, so that the cleanliness of the surface of the workpiece is greatly improved, and the subsequent spraying and plating film process is prepared, and the adhesion and quality of the plated film are improved.

[0012] Further, the spraying and plating film treatment device in the present application comprises: a C-shaped pipe, a connecting pipe, and a group of spray heads, the C-shaped pipe is arranged above the uppermost layer of support plate, the group of spray heads are arranged opposite to the support plate, and the group of spray heads are uniformly and interval arranged along the extension direction of the C-shaped pipe, the connecting pipe is arranged on the side wall of the cylinder, and the connecting pipe is in communication with the C-shaped pipe. As a preferred scheme of the present application, the connecting pipe of the spraying and plating film treatment device is used to connect with the external washing liquid supply device, the C-shaped pipe is arranged above the uppermost layer of support plate, and a group of spray heads opposite to the support plate are uniformly and interval arranged along the extension direction of the C-shaped pipe, so that the washing liquid sprayed by the spray heads can cover each area on the uppermost layer of support plate, avoiding incomplete cleaning of some areas on the surface of the workpiece due to blind area.

[0013] Further, the spraying and coating treatment device provided in the application, the flushing mechanism further comprises: a conveying main pipe and a conveying branch pipe corresponding to each of the supporting plates, the conveying main pipe is arranged outside the barrel, the conveying branch pipe is arranged above the supporting plate, the flushing head is detachably mounted on the conveying branch pipe near the supporting plate, and the conveying branch pipe extends axially out of the barrel and is connected with the conveying main pipe. As a preferred scheme of the application, the spraying and coating treatment device provided in the application, the flushing head is detachably mounted on the conveying branch pipe, when the flushing head is blocked or damaged, the flushing mechanism does not need to be replaced, only the single flushing head needs to be detached for cleaning or replacement, the maintenance cost and difficulty are reduced, and the use efficiency and stability of the equipment are improved; the conveying branch pipe is arranged corresponding to each of the supporting plates, and the flushing head is arranged above the supporting plate, so that each workpiece can be fully flushed, the residual cleaning liquid on the workpiece surface is effectively removed, and the influence of the residual cleaning liquid on the subsequent spraying and coating quality is avoided.

[0014] Further, the spraying and coating treatment device provided in the application, the flushing mechanism is detachably mounted on the barrel through a flange assembly, and the flange assembly comprises: a pair of flange plates, the flange plates are respectively sleeved on the conveying branch pipes and mounted on the side wall of the barrel. As a preferred scheme of the application, the spraying and coating treatment device provided in the application, the flushing mechanism is connected with the barrel through the flange assembly, the flange plate sleeved on the conveying branch pipe and the flange plate mounted on the side wall of the barrel are fixed through the connecting members such as bolts, and the installation is completed; when the device is detached, the connecting members are loosened to easily separate, the installation and dismounting efficiency is improved, and the equipment is convenient to assemble, debug and maintain.

[0015] Further, the spraying and coating treatment device provided in the application, the barrel bottom is provided with a sewage outlet. As a preferred scheme of the application, in the cleaning process, the cleaning liquid mixed with impurities on the workpiece surface flows downward through the flow holes on the supporting plates and accumulates at the bottom of the barrel, the sewage outlet can conveniently and timely discharge the sewage containing impurities out of the barrel, and when the barrel needs to be completely cleaned, the sewage and residual impurities in the barrel can be quickly discharged through the sewage outlet, so that the operator can further clean and maintain the barrel.

[0016] Furthermore, in the spray coating treatment device of this application, in the vertical direction, the side wall of the cylinder is provided with, from top to bottom, an inspection port and a drain port. The inspection port is positioned lower than the lowest support plate. A baffle is also provided inside the cavity, installed on the inner side wall of the cylinder, and positioned between the lowest support plate and the inspection port. The drain port is positioned higher than the drain outlet. As a preferred embodiment of this application, in the spray coating treatment device of this application, the operator can directly observe the condition of the mixed liquid at the bottom of the cylinder through the inspection port, so as to clean the bottom of the cylinder in a timely manner; the baffle prevents the mixed liquid flowing down from the support plate from directly impacting the inspection port, preventing the washing liquid from splashing out and obstructing the view during observation; the drain port is higher than the drain outlet, and can be used to draw in relatively clean washing liquid. Discharging relatively clean washing liquid through the drain port for recycling can reduce the consumption cost of the washing liquid, allowing for recycling and reuse, thereby improving the utilization rate of the washing liquid and reducing its consumption.

[0017] Furthermore, the spray coating treatment device of this application further includes a base, on which the cylinder is mounted. As a preferred embodiment of this application, the base provides stable support for the cylinder, ensuring its stability throughout the cleaning operation and preventing it from tipping over due to external forces or operational vibrations, thus maintaining the stability of the device's operation.

[0018] As can be seen from the above technical solution, this utility model has the following beneficial effects:

[0019] The purpose of this invention is to provide a spray coating treatment device. It consists of a set of support plates arranged vertically at intervals with progressively larger drain hole diameters from top to bottom. Combined with a spraying mechanism and a rinsing mechanism, the spraying mechanism first performs spray cleaning, causing the mixture of washing liquid and impurities to flow downwards through the drain holes. The use of drain holes with different diameters enhances the cleaning effect. Then, the rinsing mechanism washes the workpiece to remove residual washing liquid. The device also includes a drain outlet, inspection port, and liquid drain port to facilitate wastewater discharge, observation, and recovery of the washing liquid, thereby improving the quality of subsequent coating and reducing washing liquid consumption. Attached Figure Description

[0020] Figure 1 This is a three-dimensional structural schematic diagram of a spray coating treatment device according to an embodiment of this application;

[0021] Figure 2 This is a cross-sectional view of a spray coating treatment apparatus according to an embodiment of this application;

[0022] Figure 3 This is a three-dimensional structural diagram of the spray washing mechanism in a spray coating treatment device according to an embodiment of this application.

[0023] In the figure: 1-cylinder; 10-cavity; 11-base; 2-support plate; 20-drainage hole; 3-washing mechanism; 31-C-shaped pipe; 32-connection pipe; 33-shower head; 4-flushing mechanism; 41-flushing head; 42-delivery main pipe; 43-delivery branch pipe; 5-flange; 6-drainage opening; 7-inspection opening; 8-liquid discharge opening; 9-shield cover. DETAILED DESCRIPTION

[0024] As shown in Figure 1 , 2 , a spraying and plating treatment device for surface cleaning before spraying and plating of workpieces to be plated, comprising: a cylinder 1, the cylinder 1 comprising a cavity 10, the cavity 10 being provided with:

[0025] a set of support plates 2, the set of support plates 2 being arranged in vertical direction, and each of the set of support plates 2 being provided with drainage holes 20 arranged in an array, and in vertical direction, the hole diameters of the drainage holes 20 gradually increase from top to bottom;

[0026] a washing mechanism 3 arranged above the set of support plates 2, the washing mechanism 3 being used for spraying washing liquid;

[0027] a flushing mechanism 4, the flushing mechanism 4 comprising flushing heads 41 corresponding to the set of support plates 2, and the flushing heads 41 being arranged above the support plates 2.

[0028] Based on the above structure, the principle of the spraying and plating treatment device is as follows: first, the workpieces to be plated that need to be cleaned are placed on the support plates 2 arranged in an array, and the flushing mechanism 4 is installed on the cylinder 1; then, the washing mechanism 3 is turned on, and in the washing process, the washing liquid mixes with the impurities on the surface of the workpieces, and the mixed liquid flows to the lower layer through the drainage holes 20 on each layer of support plates 2, and as the mixed liquid flows to the lower layer of support plates 2, the hole diameters of the drainage holes 20 on the lower layer of support plates 2 gradually increase, so that the washing liquid is dispersed into finer and more uniform liquid flow when passing through the drainage holes 20 with smaller hole diameters on the upper layer, ensuring that the washing liquid can more comprehensively and uniformly cover the surface of the lower layer of workpieces to be cleaned, and the washing liquid passing through the drainage holes 20 with smaller hole diameters on the upper layer has a higher flow rate, forming a stronger flushing effect on the surface of the lower layer of workpieces, which helps to remove the dirt and impurities on the surface of the lower layer of workpieces, further improving the cleaning effect, and the washing liquid containing impurities flows to the bottom of the cylinder 1; after the washing is completed, the flushing mechanism 4 is turned on, and the flushing heads 41 flush the corresponding workpieces to remove the residual washing liquid on the surface of the workpieces. After two times of flushing, the washing liquid and other impurities on the surface of the workpieces can be more effectively removed, the cleanliness of the surface of the workpieces is greatly improved, the preparation for subsequent spraying and plating processes is good, and the adhesion and quality of the plating film are improved. The number of the set of support plates 2 is 2.

[0029] AsFigure 3 As shown, in the embodiment, the spray washing mechanism 3 comprises a C-shaped pipe 31, a connecting pipe 32, and a set of spray heads 33. The C-shaped pipe 31 is arranged above the uppermost layer of support plates 2, and the set of spray heads 33 are arranged opposite to the support plates 2 and evenly spaced along the extension direction of the C-shaped pipe 31. The connecting pipe 32 is arranged on the sidewall of the cylinder body 1 and communicates with the C-shaped pipe 31. The connecting pipe 32 is used to connect with an external washing liquid supply device. The C-shaped pipe 31 is arranged above the uppermost layer of support plates 2, and a set of spray heads 33 are arranged opposite to the support plates 2 and evenly spaced along the extension direction of the C-shaped pipe 31. Such a layout can ensure that the washing liquid sprayed by the spray heads 33 covers each area on the uppermost layer of support plates 2, avoiding incomplete cleaning of some areas on the surface of the workpiece due to blind areas. The number of the set of spray heads 33 is 9.

[0030] In the embodiment, the flushing mechanism 4 further comprises a delivery main pipe 42 and a set of delivery branch pipes 43 corresponding to the set of support plates 2. The delivery main pipe 42 is arranged outside the cylinder body 1, and the delivery branch pipes 43 are arranged above the support plates 2. The flushing heads 41 are detachably mounted on one side of the delivery branch pipes 43 close to the support plates 2, and the delivery branch pipes 43 axially extend out of the cylinder body 1 and communicate with the delivery main pipe 42. The flushing heads 41 are detachably mounted on the delivery branch pipes 43. When the flushing heads 41 are blocked or damaged, the entire flushing mechanism 4 does not need to be replaced, and only the single flushing head 41 needs to be detached for cleaning or replacement, thereby reducing maintenance cost and difficulty and improving the use efficiency and stability of the equipment. The delivery branch pipes 43 are arranged corresponding to the support plates 2, and the flushing heads 41 are arranged above the support plates 2, thereby ensuring that each workpiece can be fully flushed and residual washing liquid on the surface of the workpiece can be effectively removed, avoiding the influence of residual washing liquid on the quality of subsequent spraying and film coating. Each support plate 2 is provided with one delivery branch pipe 43, and each delivery branch pipe 43 is provided with a pair of flushing heads 41. The pair of flushing heads 41 are arranged spaced apart along the extension direction of the delivery branch pipe 43.

[0031] In the embodiment, the flushing mechanism 4 is detachably mounted on the cylinder body 1 through a flange assembly. The flange assembly comprises a pair of flange plates 5, which are respectively sleeved on the delivery branch pipes 43 and mounted on the sidewall of the cylinder body 1. The flushing mechanism 4 is connected with the cylinder body 1 through the flange assembly. The flange plate 5 sleeved on the delivery branch pipe 43 is fixed with the flange plate 5 mounted on the sidewall of the cylinder body 1 through bolts or other connecting members, and the mounting is completed. When disassembling, the connecting members are loosened to easily separate, thereby improving the efficiency of mounting and dismounting and facilitating the assembly, debugging, and later maintenance of the equipment.

[0032] In the embodiment, the bottom of the barrel 1 is provided with a sewage outlet 6. During the cleaning process, after the washing liquid mixes with the impurities on the surface of the workpiece, it will flow downward through the flow holes 20 on the support plate 2 and accumulate at the bottom of the barrel 1. The sewage outlet 6 can conveniently discharge the sewage containing impurities from the barrel 1 in time; and when it is necessary to clean the inside of the barrel 1 comprehensively, the sewage and residual impurities in the barrel 1 can be quickly emptied through the sewage outlet 6, which is convenient for the operator to further clean and maintain the inside of the barrel 1.

[0033] In the embodiment, in the vertical direction, the side wall of the barrel 1 is further provided with, from top to bottom, a viewing port 7, a liquid discharge port 8, the setting height of the viewing port 7 is lower than the lowermost support plate 2, the cavity 10 is further provided with a baffle 9, the baffle 9 is installed on the inner side wall of the barrel 1, the baffle 9 is arranged between the lowermost support plate 2 and the viewing port 7, and the setting height of the liquid discharge port 8 is higher than that of the sewage outlet 6. The operator can directly observe the situation of the mixed liquid at the bottom of the barrel 1 through the viewing port 7, so as to clean the bottom of the barrel 1 in time; the baffle 9 blocks the mixed liquid flowing downward from the support plate 2 from directly impacting the viewing port 7, preventing the washing liquid from splashing out and affecting the line of sight when observing; the liquid discharge port 8 is higher than the sewage outlet 6, which can be used to suck relatively clean washing liquid, and the relatively clean washing liquid is discharged through the liquid discharge port 8 for recycling, which can reduce the consumption cost of the cleaning liquid, so as to recycle and reuse, improve the utilization rate of the cleaning liquid, and reduce the consumption amount.

[0034] In the embodiment, the base 11 is further provided with the barrel 1. The base 11 provides stable support for the barrel 1, ensures that the barrel 1 remains stable during the entire cleaning operation process, avoids the barrel 1 from being knocked down due to external force or operation vibration, and maintains the stability of the device operation.

[0035] The technical principles of the utility model are described above in combination with specific embodiments, and these descriptions are only for explaining the principles of the utility model, and cannot be explained as limiting the protection scope of the utility model in any way. Based on the explanation herein, the skilled in the art can think of other specific embodiments of the utility model without creative labor, and these embodiments will fall within the protection scope of the utility model.

Claims

1. A spray coating treatment device for cleaning the surface of a workpiece before spray coating, characterized in that: include: The cylindrical body (1) includes a cavity (10), and the cavity (10) is provided with: A set of support plates (2) are arranged at intervals in the vertical direction. Each set of support plates (2) is provided with an array of drainage holes (20). In the vertical direction, the diameter of the drainage holes (20) increases from top to bottom. The spray washing mechanism (3) is located directly above a set of support plates (2) and is used to spray washing liquid. The rinsing mechanism (4) includes a rinsing head (41) corresponding to a set of support plates (2) and the rinsing head (41) is disposed above the support plate (2).

2. The spray coating treatment device according to claim 1, characterized in that: The spraying mechanism (3) includes: a C-shaped tube (31), a connecting tube (32), and a set of spray heads (33). The C-shaped tube (31) is located directly above the uppermost support plate (2). The set of spray heads (33) are all located directly opposite the support plate (2). The set of spray heads (33) are evenly spaced along the extension direction of the C-shaped tube (31). The connecting tube (32) passes through the side wall of the cylinder (1) and is connected to the C-shaped tube (31).

3. The spray coating treatment apparatus according to claim 1, characterized in that: The rinsing mechanism (4) further includes: a main conveying pipe (42) and a conveying branch pipe (43) corresponding to a set of support plates (2). The main conveying pipe (42) is located on the outside of the cylinder (1), and the conveying branch pipe (43) is located above the support plate (2). The rinsing head (41) is detachably installed on the side of the conveying branch pipe (43) near the support plate (2). The conveying branch pipe (43) extends axially out of the cylinder (1) and connects with the main conveying pipe (42).

4. The spray coating treatment apparatus according to claim 3, characterized in that: The flushing mechanism (4) is detachably mounted on the cylinder (1) via a flange assembly, which includes a pair of flanges (5), which are respectively fitted onto the conveying branch pipe (43) and mounted on the side wall of the cylinder (1).

5. The spray coating treatment apparatus according to claim 1, characterized in that: The bottom of the cylinder (1) is provided with a drain outlet (6).

6. The spray coating treatment apparatus according to claim 5, characterized in that: In the vertical direction, the side wall of the cylinder (1) is provided with an inspection port (7) and a drain port (8) from top to bottom. The inspection port (7) is set at a height lower than the lowest support plate (2). The cavity (10) is also provided with a baffle (9). The baffle (9) is installed on the inner side wall of the cylinder (1). The baffle (9) is located between the lowest support plate (2) and the inspection port (7). The drain port (8) is set at a height higher than the sewage outlet (6).

7. The spray coating treatment apparatus according to claim 1, characterized in that: Also includes: The base (11) is on which the cylinder (1) is mounted.

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