Workpiece sorting, identifying and detecting equipment

By designing a workpiece sorting and identification inspection device, which utilizes linear modules and industrial cameras for visual inspection and suction cup sorting of parts, the device solves the error and omission problems of traditional manual inspection, enables rapid identification and sorting of parts, adapts to the needs of automated production lines, and improves production efficiency and user experience.

CN223875591UActive Publication Date: 2026-02-06KUNSHAN HENGDA WEIYE EQUIPMENT CO LTD
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Patent Information

Application Number
CN202520299670.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-24
Publication Date
2026-02-06
Estimated Expiration
2035-02-24

AI Technical Summary

Technical Problem

Traditional manual inspection is prone to errors and omissions in the quality inspection of furniture parts and components, and cannot meet the needs of automated production lines. As a result, unqualified parts and components are packaged and sent with furniture modules, affecting the user's assembly experience and furniture use.

Method used

Design a workpiece sorting and identification detection device, including a detection platform, a detection mechanism and a sorting mechanism. The detection mechanism and the sorting mechanism are driven to move on a two-dimensional horizontal plane using a linear module. Combined with an industrial camera for visual inspection and suction cup sorting, the device can quickly identify and sort parts.

Benefits of technology

It enables rapid identification and sorting of parts, reduces manual intervention, ensures the accuracy of part quality and quantity, adapts to the needs of automated production lines, and improves production efficiency.

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Abstract

The utility model relates to the technical field of intelligent sorting, in particular to workpiece sorting, identifying and detecting equipment which comprises a supporting frame, a detecting platform, a detecting mechanism and a sorting mechanism, the detecting platform, the detecting mechanism and the sorting mechanism are arranged on the supporting frame, the detecting mechanism and the sorting mechanism are both arranged above the detecting platform, and a material collecting box is arranged on one side of the detecting platform; the detecting mechanism and the sorting mechanism are both arranged on the movable support and are driven by the first linear module to move in the first direction, and the sorting mechanism is driven by the second linear module arranged on the movable support to move in the second direction. The detection mechanism is driven by the first linear module to recognize the material disc on the detection platform, and the sorting mechanism is further matched with the second linear module to flexibly sort out inferior parts on the material disc and transfer the inferior parts into the material collecting box. The multiple parts on the material collecting disc are rapidly recognized and sorted, manual intervention is reduced, and the automation problem of quality detection and sorting in the part packaging process is effectively solved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to intelligent sorting technical field especially relates to a work piece sorting identification detection equipment. BACKGROUND

[0002] With the coordinated development of electronic commerce and logistics industry, the increasingly convenient logistics express gradually penetrates into all aspects of daily life, greatly promotes the development of various trades and professions, especially in the furniture manufacturing field, in order to adapt to the rapidly changing market demand and facilitate packaging and transportation, reduce the transportation damage, the traditional furniture gradually adopts modular design, and the furniture is disassembled into multiple modules and spare parts, and the user can assemble according to the instruction after purchase, which not only facilitates the logistics transportation, but also improves the assembly flexibility and customizability of furniture.

[0003] In the production process, the quality of a plurality of spare parts needs to be detected, and the number of various spare parts needs to be detected before packaging; traditional manual detection is prone to errors, and once the damaged spare parts are packaged with furniture modules and sent to the user, not only the user's assembly experience is directly affected, but also the furniture may not be used normally; at the same time, in order to improve production efficiency, furniture manufacturing enterprises begin to introduce automatic production lines for packaging, and traditional manual detection cooperates with manual sorting to remove unqualified spare parts, which gradually cannot meet the needs of automatic production lines. UTILITY MODEL CONTENT

[0004] The utility model aims at the defects in the prior art to provide a work piece sorting identification detection equipment.

[0005] In order to achieve the above purpose, the utility model adopts the technical scheme that:

[0006] A work piece sorting identification detection equipment, including support frame and setting detection platform, detection mechanism and sorting mechanism on it, the detection mechanism and the sorting mechanism are all set above the detection platform, and the horizontal side of the detection platform corresponds the sorting mechanism and is provided with a material collecting box;

[0007] The detection mechanism is arranged on the movable support, the movable support is connected with the first linear module and driven to move along the first direction through the first linear module, and the second linear module is further arranged on the movable support, the sorting mechanism is arranged on the second linear module and driven to move along the second direction through the second linear module, and the first direction and the second direction are arranged vertically.

[0008] Further, the movable support includes top plate and bottom plate arranged in parallel, the detection mechanism and the second linear module are arranged on the top plate and the bottom plate respectively, and the first linear module is fixed on the support frame and connected with the top plate.

[0009] Further, the movable support is further in sliding connection with a guide seat, the guide seat is fixed on the support frame corresponding to the first linear module and is located between the top plate and the bottom plate.

[0010] Further, the guide seat comprises a fixed seat and first and second guide rods oppositely arranged on upper and lower sides thereof, the fixed seat is in fixed connection with the support frame, and the first and second guide rods are both arranged along a first direction;

[0011] First and second sliding blocks are arranged on the first and second guide rods respectively, the first sliding block is in sliding connection with the first guide rod and is in fixed connection with the top plate, and the second sliding block is in sliding connection with the second guide rod and is in fixed connection with the bottom plate.

[0012] Further, the detection mechanism comprises a fixed plate, a connecting seat and an industrial camera, the industrial camera is connected with the fixed plate through the connecting seat;

[0013] The fixed plate is arranged on the top plate and is provided with a mounting hole in a vertical direction thereon, and the connecting seat is in sliding connection with the fixed plate through the mounting hole.

[0014] Further, the sorting mechanism comprises a sliding seat, a gas cylinder and a suction disc, the gas cylinder is vertically arranged on the sliding seat and can drive the suction disc to move towards the detection platform, and the sliding seat is in sliding connection with the second linear module.

[0015] Further, a limiting seat is arranged on the detection platform, the limiting seat comprises a mounting seat and a positioning plate arranged thereon, and a plurality of positioning blocks are arranged at the edge of the positioning plate.

[0016] Further, a placing table is arranged on one side of the limiting seat, the placing table comprises a first support and second supports oppositely arranged on two sides thereof, a limiting groove is arranged along a first direction on the side of the second support facing the first support, and the bottom surface of the limiting groove and the top surface of the first support are located on the same horizontal plane.

[0017] The utility model discloses the beneficial effects are:

[0018] In the application, the detection mechanism is driven by the first linear module to carry out full-plate visual detection on the material disc placed on the detection platform, the sorting mechanism further cooperates with the second linear module to realize free movement on a two-dimensional horizontal plane, can sort out the inferior quality parts on the material disc flexibly and moves to the material collecting box, realizes the quick identification and sorting of the several parts on the material collecting disc, reduces manual intervention, effectively solves the problem of quality detection and sorting in the process of part packaging and the automation problem. BRIEF DESCRIPTION OF DRAWINGS

[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or prior art description. Obviously, the drawings described below are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor on the basis of these drawings.

[0020] Figure 1 It is a structural schematic view of the workpiece sorting and identifying detection equipment in the present application.

[0021] Figure 2 It is a structural schematic view of the detection mechanism and the sorting mechanism in the present application.

[0022] Figure 3 It is a structural schematic view of the detection mechanism and the sorting mechanism in the present application. Figure 2 It is an enlarged view of the local structure at A in the present application.

[0023] Figure 4 It is a structural schematic view of the guiding seat in the present application.

[0024] Figure 5 It is a structural schematic view of the detection platform in the present application.

[0025] Figure 6 It is an operation schematic view of the workpiece sorting and identifying detection equipment in the present application.

[0026] The drawings are as follows: 1, support frame; 11, material collecting box; 2, detection platform; 21, limiting seat; 211, mounting seat; 212, positioning plate; 213, positioning block; 22, placing table; 221, first support; 222, second support; 223, limiting groove; 3, detection mechanism; 31, fixed plate; 311, mounting hole; 32, connecting seat; 33, industrial camera; 4, sorting mechanism; 41, sliding seat; 42, air cylinder; 43, suction cup; 51, movable support; 511, top plate; 512, bottom plate; 52, first linear module; 53, second linear module; 54, guiding seat; 541, fixed seat; 542, first guiding rod; 543, second guiding rod; 544, first sliding block; 545, second sliding block. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only some embodiments of the present application, and not all the embodiments.

[0028] It should be understood that when an element as a "fixed" to another element, it can be directly on another element or there can be a middle element. When an element is considered to be "connected" to another element, it can be directly connected to another element or there can be a middle element. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are only for illustrative purposes and do not represent the only implementation.

[0029] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which the present application belongs. The terminology used in the description herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the present application. As used herein, the term "and / or" includes any and all combinations of one or more of the associated listed items.

[0030] Modular design makes furniture more flexible during transportation, reduces transportation cost, but requires users to assemble according to the instructions, improves the assembly flexibility and customizability of furniture. Since furniture assembly requires a large number of spare parts, such as bolts, nuts, connectors, etc., these spare parts must be ensured to be accurate in quality and quantity during packaging.

[0031] At present, in order to improve production efficiency, furniture manufacturing enterprises begin to introduce intelligent sorting system, which screens spare parts through automation technology, and timely removes unqualified spare parts to ensure the quality of spare parts. The present application provides a workpiece sorting and identification detection equipment, as shown in Figures 1 to 6 The detection mechanism 3 and the sorting mechanism 4 are both arranged above the detection platform 2, and the material collecting box 11 is arranged on the horizontal side of the detection platform 2 corresponding to the sorting mechanism 4; the detection mechanism 3 is arranged on the movable support 51, and the movable support 51 is connected with the first linear module 52 and driven to move along the first direction through the first linear module 52, and the second linear module 53 is also arranged on the movable support 51, and the sorting mechanism 4 is arranged on the second linear module 53 and driven to move along the second direction through the second linear module 53, and the first direction and the second direction are arranged vertically.

[0032] The detection mechanism 3 is driven by the first linear module 52 to conduct full-plate visual detection on the material disc placed on the detection platform 2, and the sorting mechanism 4 further cooperates with the second linear module 53 to realize free movement in two-dimensional horizontal plane, which can flexibly sort out the inferior spare parts on the material disc and move to the material collecting box 11; realize rapid identification and sorting of a plurality of spare parts on the material collecting disc, reduce manual intervention, and effectively solve the problems of quality detection and sorting of spare parts in the packaging process.

[0033] In this embodiment, as Figure 2 The movable support 51 structure shown includes a top plate 511 and a bottom plate 512 arranged in parallel. The detection mechanism 3 and the second linear module 53 are respectively arranged on the top plate 511 and the bottom plate 512. The first linear module 52 is fixed on the support frame 1 and connected to the top plate 511.

[0034] Both the detection mechanism 3 and the sorting mechanism 4 are mounted on the movable support 51. When the first linear module 52 drives the movable support 51 to move along the first direction, it will simultaneously drive the detection mechanism 3 and the sorting mechanism 4 on it to move. At this time, the detection mechanism 3 can complete the comprehensive identification and detection of the material tray on the detection platform 2 under the drive of the first linear module 52.

[0035] Furthermore, the sorting mechanism 4 is mounted on the second linear module 53 and can move along the second direction under its drive. In conjunction with the movable bracket 51, the second linear module 53 moves along the first direction, thereby enabling the sorting mechanism 4 to move flexibly in the two-dimensional horizontal plane, which facilitates the sorting of any part in the material tray.

[0036] Preferred, such as Figure 4 The guide seat 54 structure shown includes a movable bracket 51 that is slidably connected to the guide seat 54. The guide seat 54 is fixed on the support frame 1 corresponding to the first linear module 52 and is located between the top plate 511 and the bottom plate 512. The guide seat 54, in conjunction with the first linear module 52, ensures that the movable bracket 51 remains stable during its movement along the first direction, further ensuring the accurate sorting of parts by the sorting mechanism 4.

[0037] Specifically, the guide seat 54 includes a fixed seat 541 and a first guide rod 542 and a second guide rod 543 disposed opposite to each other on its upper and lower sides. The fixed seat 541 is fixedly connected to the support frame 1. The first guide rod 542 and the second guide rod 543 are both arranged along a first direction. A first slider 544 and a second slider 545 are respectively disposed on the first guide rod 542 and the second guide rod 543. The first slider 544 is slidably connected to the first guide rod 542 and fixedly connected to the top plate 511. The second slider 545 is slidably connected to the second guide rod 543 and fixedly connected to the bottom plate 512.

[0038] Furthermore, the detection mechanism 3 includes a fixed plate 31, a connecting seat 32, and an industrial camera 33. The industrial camera 33 is connected to the fixed plate 31 via the connecting seat 32. The fixed plate 31 is mounted on the top plate 511 and has mounting holes 311 along the vertical direction. The connecting seat 32 is slidably connected to the fixed plate 31 via the mounting holes 311. The mounting holes 311 on the fixed plate 31 allow for adjustment of the connecting seat 32 in the vertical position, facilitating the adjustment of the detection position of the industrial camera 33.

[0039] The industrial camera 33 and the sorting mechanism 4 are respectively installed on the top plate 511 and the bottom plate 512, so that the sorting mechanism 4 moves below the industrial camera 33 under the driving of the second linear module 53, avoids mutual interference with the industrial camera 33 during the movement, and can further ensure the accuracy of the sorting operation under the detection of the industrial camera 33.

[0040] In the embodiment, as shown in the figure, Figure 3 The sorting mechanism 4 includes a sliding seat 41, a cylinder 42 and a suction cup 43. The cylinder 42 is vertically arranged on the sliding seat 41 and can drive the suction cup 43 to move towards the detection platform 2. The sliding seat 41 is in sliding connection with the second linear module 53. The suction cup 43 driven by the cylinder 42 is moved to the material tray on the detection platform 2, so as to pick up the parts thereon and transfer them to the material collecting box 11.

[0041] In the embodiment, as shown in the figure, Figure 5 A limiting seat 21 is arranged on the detection platform 2. The limiting seat 21 includes a mounting seat 211 and a positioning plate 212 arranged thereon. A plurality of positioning blocks 213 are arranged at the edge of the positioning plate 212. The positioning blocks 213 on the positioning plate 212 limit the material tray, so as to improve the accuracy of the part sorting process.

[0042] A placing table 22 is arranged on one side of the limiting seat 21. The placing table 22 includes a first support 221 and a second support 222 arranged opposite to each other on two sides thereof. A limiting groove 223 is arranged on the side of the second support 222 towards the first support 221 along a first direction. The bottom surface of the limiting groove 223 and the top surface of the first support 221 are located on the same horizontal plane. As shown in the figure, Figure 6 The placing table 22 is arranged to facilitate placing the material tray to be detected.

[0043] Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions in the specification are only to illustrate the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model can have various changes and improvements. These changes and improvements fall within the scope of the utility model claimed. The scope of protection of the utility model is defined by the appended claims and their equivalents.

Claims

1. A workpiece sorting and identification inspection apparatus, characterized by, The device comprises a support frame, a detection platform arranged on the support frame, a detection mechanism and a sorting mechanism, the detection mechanism and the sorting mechanism are arranged above the detection platform, a material collecting box is arranged on the horizontal side of the detection platform corresponding to the sorting mechanism; The detection mechanism is arranged on a movable support frame, the movable support frame is connected with a first linear module and is driven to move along a first direction by the first linear module, a second linear module is further arranged on the movable support frame, the sorting mechanism is arranged on the second linear module and is driven to move along a second direction by the second linear module, the first direction is perpendicular to the second direction.

2. The workpiece sort identification inspection apparatus of claim 1, wherein, The movable support frame comprises a top plate and a bottom plate arranged in parallel, the detection mechanism and the second linear module are arranged on the top plate and the bottom plate respectively, the first linear module is fixed on the support frame and connected with the top plate.

3. The workpiece sort identification inspection apparatus of claim 2, wherein, The movable support frame is further connected with a guide seat, the guide seat is fixed on the support frame corresponding to the first linear module and is located between the top plate and the bottom plate.

4. The workpiece sort identification inspection apparatus of claim 3, wherein, The guide seat comprises a fixed seat and first and second guide rods arranged on the upper and lower sides of the fixed seat respectively, the fixed seat is fixedly connected with the support frame, the first and second guide rods are arranged along the first direction; First and second sliding blocks are arranged on the first and second guide rods respectively, the first sliding block is connected with the first guide rod in a sliding manner and is fixedly connected with the top plate, the second sliding block is connected with the second guide rod in a sliding manner and is fixedly connected with the bottom plate.

5. The workpiece sort identification inspection apparatus of claim 2, wherein, The detection mechanism comprises a fixed plate, a connecting seat and an industrial camera, the industrial camera is connected with the fixed plate through the connecting seat; The fixed plate is arranged on the top plate and is provided with a mounting hole arranged in a vertical direction, the connecting seat is connected with the fixed plate in a sliding manner through the mounting hole.

6. The workpiece sort identification inspection apparatus of claim 1, wherein, The sorting mechanism comprises a sliding seat, a pneumatic cylinder and a suction cup, the pneumatic cylinder is arranged vertically on the sliding seat and can drive the suction cup to move towards the detection platform, the sliding seat is connected with the second linear module in a sliding manner.

7. The workpiece sort identification inspection apparatus of claim 1, wherein, A limiting seat is arranged on the detection platform, the limiting seat comprises a mounting seat and a positioning plate arranged on the mounting seat, a plurality of positioning blocks are arranged at the edge of the positioning plate.

8. The workpiece sort identification inspection apparatus of claim 7, wherein, A placing table is arranged on one side of the limiting seat, the placing table comprises a first support and second supports arranged on the two sides of the first support, a limiting groove is arranged on the side of the second support facing the first support along the first direction, the bottom surface of the limiting groove and the top surface of the first support are located on the same horizontal plane.