High-practicability intercepting mechanism for aluminum ingot solution
By designing a sliding block structure for the main flow channel, slag removal channel, and intercepting plate, precise interception of molten aluminum in the aluminum ingot production line was achieved, solving the problems of aluminum ingot purity and flow control, and improving production efficiency and equipment reliability.
Patent Information
- Application Number
- CN202520383823.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-05
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2035-03-05
AI Technical Summary
In existing aluminum ingot production lines, during the aluminum molten material transportation process, the aluminum molten material carries impurities and slag from the furnace, which affects the quality of the aluminum ingots. An effective interception mechanism is needed to remove impurities to ensure the purity of the aluminum ingots.
A flow-stopping mechanism was designed, comprising a main flow channel, a slag removal channel, a flow-stopping plate, and a screw. The mechanism provides stable guidance through a chute and slider structure, and, in conjunction with the screw and plug, achieves precise flow-stopping and flow control of the molten aluminum, while also facilitating the replacement of the flow-stopping plate.
It achieves precise interception of molten aluminum, ensuring the purity of the aluminum ingot solution, improving production flexibility and controllability, reducing equipment maintenance costs, and minimizing the risk of inaccurate flow control and leakage.
Smart Images
Figure CN223876072U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of aluminium ingot production, particularly relates to a high practicality aluminium ingot solution intercepting mechanism. BACKGROUND
[0002] Because the material quality of aluminium is light, is used to manufacture land sea air vehicles to reduce dead weight and increase loading capacity. Pouring aluminium liquid in mould and cooling into shape. The existing aluminium ingot production line includes smelting system, aluminium liquid distribution system, cooling system, demolding system, conveying system, manual packing system and the like, and high practicality aluminium ingot is produced by taking aluminium as main raw material, in the process that aluminium liquid flows out from the smelting furnace and is conveyed to subsequent forming procedures, impurities, slag and the like in the smelting furnace are often carried in the aluminium liquid, and a kind of aluminium ingot solution intercepting mechanism needs to be set after smelting furnace to intercept aluminium liquid, and then the staff shovel slag to the aluminium liquid, so as to avoid affecting the quality of aluminium ingot. SUMMARY
[0003] Therefore, the utility model aims at overcoming the defects in the prior art, and provides a high practicality aluminium ingot solution intercepting mechanism.
[0004] The utility model provides a kind of high practicality aluminium ingot solution intercepting mechanism, including main runner 1 and be set to the deslagging channel 2 in the middle section of main runner 1, main runner 1, deslagging channel 2 are respectively set with main flow groove, deslagging groove being communicated with main flow groove, the top of main runner 1 is provided with the bracket 4 of concave type, the bracket 4 is slidably matched with the intercepting plate 5 for truncating main flow groove and moves up and down, the intercepting plate 5 is connected with screw rod 6 being screwed in the bracket 4 and being vertically arranged.
[0005] Further, the bottom of deslagging groove is provided with a tapping hole, and a plug 3 is arranged at the tapping hole.
[0006] Further, the front and rear sides of the inner wall of the bracket 4 are vertically and symmetrically provided with a sliding groove, and a sliding block 7 is slidably matched with the sliding groove and moves up and down, and the intercepting plate 5 is connected to the sliding block 7.
[0007] Further, a connecting block 8 is arranged at the middle of the bottom of the sliding block 7, and the intercepting plate 5 is connected to the connecting block 8 by bolts.
[0008] Further, a fixed column is arranged at the middle of the top end of the sliding block 7, a rotating groove is arranged on the fixed column in a stepped manner, and the screw rod 6 is rotatably arranged in the rotating groove.
[0009] Further, a handle 9 is arranged at the top end of the screw rod 6.
[0010] The utility model discloses a advantages lie in: the aluminium liquid is intercepted to the aluminium liquid by intercepting plate, so that the staff carries out the shovel residue to the aluminium liquid that flows into the residue removal groove, the residue removal groove has big capacity, and the staff rotates screw rod and can adjust the height of intercepting plate, thereby realizes the accurate intercepting control of main stream groove, controls the flow and on -off of aluminium ingot solution, when the aluminium liquid flows, the plug is blocked to the residue removal hole, and after the aluminium liquid flows, the residue removal groove will have the residue, and the residue can be cleaned and removed through the residue removal hole, the sliding groove, sliding block setting provides the stable guide structure for the movement of intercepting plate, guarantees that intercepting plate does not occur deflection or swing in the moving process, and the stability and accuracy of intercepting operation are ensured, intercepting plate is connected through bolt in connecting block, and intercepting plate can be replaced through the bolt of quick dismounting, the fixed column, rotary tank setting can reduce the friction resistance in the rotation process of screw rod, can also effectively limit the axial movement of screw rod, prevents screw rod from loosening or separating in the operation process, and handle setting can facilitate the staff to rotate screw rod. BRIEF DESCRIPTION OF DRAWINGS
[0011] Figure 1 It is the perspective view of the utility model;
[0012] Figure 2 It is the front view of the utility model;
[0013] Figure 3 It is Figure 2 A-A sectional view of DETAILED DESCRIPTION
[0014] The utility model will be described in detail below in combination with the drawings.
[0015] In order to make the purpose, technical scheme and advantage of the utility model more clear and clear, the utility model will be described in further detail below in combination with the drawings and examples. It should be understood that the specific examples described here are only used to explain the utility model, and are not used to limit the utility model.
[0016] Refer to Figures 1 to 3The utility model provides a kind of high practicality aluminium ingot solution's intercepting mechanism, it includes main runner 1 and be set in the main runner 1 middle section slag removal channel 2, main runner 1, slag removal channel 2 respectively be provided with main flow groove, and the slag removal channel 2 of main flow groove communication, slag removal channel has large capacity, after cutting off aluminium liquid, large amount of aluminium liquid flows into slag removal channel, and staff timely and effectively shovel out the impurity of aluminium liquid upper layer, avoid impurity into subsequent process, guarantee the purity of aluminium ingot solution, the top of main runner 1 is provided with the bracket 4 of concave type, bracket 4 is slidably matched with the intercepting plate 5 for cutting off main flow groove on upper and lower movement, intercepting plate 5 is connected with screw rod 6 that is screwed in bracket 4 and vertically arranged, staff can adjust the height of intercepting plate by rotating screw rod, to realize the accurate cutting control of main flow groove, control the flow and on-off of aluminium ingot solution, meet the accurate requirement of different production process to aluminium ingot solution flow, improve the flexibility and controllability of production.
[0017] The bottom of slag removal channel is provided with a tapping hole, and a plug 3 is arranged at the tapping hole. When the aluminium liquid flows, the tapping hole is blocked by the plug. After the aluminium liquid flows, residues are left in the slag removal channel, which can be cleaned out through the tapping hole.
[0018] Referring to Figure 3 The front and rear sides of the inner wall of the bracket 4 are vertically and symmetrically provided with sliding grooves, and sliding blocks 7 are slidably matched with the sliding grooves in an up-and-down movement. The intercepting plate 5 is connected to the sliding blocks 7. The sliding grooves and the sliding blocks provide a stable guide structure for the movement of the intercepting plate, ensuring that the intercepting plate does not deviate or shake during movement, ensuring the stability and accuracy of the intercepting operation, and reducing problems such as solution leakage or inaccurate flow control caused by unstable intercepting plates.
[0019] A connecting block 8 is arranged in the middle of the bottom of the sliding block 7. The intercepting plate 5 is connected to the connecting block 8 by bolts. When the intercepting plate is worn or damaged due to long-term contact with the aluminium ingot solution, the staff can quickly replace the intercepting plate by disassembling the bolts, reducing the maintenance cost and downtime of the equipment, and improving the production efficiency.
[0020] A fixed column is arranged in the middle of the top end of the sliding block 7, and a stepped rotating groove is formed in the fixed column. The screw rod 6 is rotatably arranged in the rotating groove. The fixed column and the rotating groove can reduce the frictional resistance during rotation of the screw rod, and effectively limit the axial movement of the screw rod, preventing the screw rod from loosening or detaching during operation.
[0021] A handle 9 is arranged at the top end of the screw rod 6. The handle can facilitate the staff to rotate the screw rod, thereby driving the up-and-down height of the intercepting plate.
[0022] The above merely is the preferred implementation manner of the present application, and it should be noted that, for the ordinary skilled in the art, without departing from the technical principles of the present application, a number of improvements and refinements can be made, and these improvements and refinements should also be considered as the protection scope of the present application.
Claims
1. A high utility aluminium ingot solution intercept mechanism characterised in that: The application relates to a slag removal device, which comprises a main flow channel and a slag removal channel arranged in the middle section of the main flow channel, a main flow groove is arranged on the main flow channel and the slag removal channel respectively, a slag removal groove communicated with the main flow groove, a bracket in a concave type is arranged at the top end of the main flow channel, a cut-off plate for cutting off the main flow groove is slidably arranged on the bracket, a screw rod is connected to the bracket and arranged vertically.
2. A high utility aluminium ingot solution intercepting mechanism as claimed in claim 1, wherein: A slag outlet is arranged at the bottom of the slag removal groove.
3. The high utility aluminum ingot solution intercepting mechanism as claimed in claim 1, characterized in that: Sliding grooves are vertically and symmetrically arranged on the inner wall of the bracket, sliding blocks are slidably arranged on the sliding grooves, and the cut-off plate is connected to the sliding blocks.
4. The high utility aluminum ingot solution intercepting mechanism according to claim 3, characterized in that: A connecting block is arranged at the bottom of the sliding block, and the cut-off plate is connected to the connecting block through bolts.
5. The high utility aluminum ingot solution intercepting mechanism as claimed in claim 3, characterized in that: A fixing column is arranged at the top end of the sliding block, a rotating groove in a stepped type is arranged on the fixing column, and the screw rod is rotatably arranged in the rotating groove.
6. The high utility aluminum ingot solution intercepting mechanism as claimed in claim 1, characterized in that: A handle is arranged at the top end of the screw rod.