Fixing tool for aerator production

By designing a funnel and collection box structure and a bidirectional screw-operated aerator fixing fixture, the problem of cumbersome welding slag handling was solved, achieving efficient welding slag collection and stable clamping, thus improving production efficiency and product quality.

CN223876399UActive Publication Date: 2026-02-06SHIJIAZHUANG LONGXIANG ENVIRONMENTAL PROTECTION EQUIP CO LTD
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Patent Information

Application Number
CN202520094761.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-15
Publication Date
2026-02-06
Estimated Expiration
2035-01-15

AI Technical Summary

Technical Problem

Traditional aerator production involves cumbersome and time-consuming slag handling, which increases the labor intensity of operators, affects efficiency, and brings safety risks. In addition, slag falling during the welding process affects the processing accuracy.

Method used

A fixed fixture for aerator production was designed, comprising a funnel and a collection box structure. The combination of a second spring, a limiting block, and a limiting groove facilitates the collection of welding slag. At the same time, the combination of a bidirectional screw and a sleeve block enables the rapid and accurate movement of the clamping block.

Benefits of technology

It simplifies the slag collection process, improves work efficiency, reduces safety risks, enhances processing accuracy and production line efficiency, improves clamping stability, increases product consistency and versatility, and extends service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of aerator production, and discloses a fixing tool for aerator production, which comprises a processing table, a funnel is fixedly mounted in the processing table, the bottom of the funnel penetrates through the bottom of the processing table, a fixing frame is fixedly mounted at the bottom of the funnel, a second sliding chute is formed in the fixing frame, and the second sliding chute is arranged in the processing table. Mounting plates are movably mounted in the second sliding grooves, a collecting box is fixedly mounted between the two mounting plates, and a pull rod is fixedly mounted on the right side of the collecting box. Compared with a traditional tool, the tool has the advantages that the second spring, the limiting block and the limiting groove are matched, the collecting box can be conveniently installed at the bottom of the funnel, welding slag can be conveniently collected and treated, the collecting box is fixed to the bottom of the funnel, the operation process is simplified, and the working efficiency is improved; and meanwhile, environmental pollution is reduced, and the safety risk faced by operators due to scattering of welding slag is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to aeration device production technical field more specifically, the utility model relates to a kind of fixing tool for aeration device production. BACKGROUND

[0002] The fixing tool for aeration device production refers to various special equipment and tools for installing, fixing aeration device and its related accessories during aeration device production to ensure its stable position in machining, assembling, welding and other processes. This tool realizes the quick, accurate and stable fixing of aeration device through reasonable design, such as the cooperation mechanism of bidirectional screw rod and sleeve block, which helps to improve production efficiency, ensure product quality, reduce labor intensity and improve safety. It is an indispensable part of modern aeration device production and has important significance for efficient and high-quality production. In the current aeration device production process, the fixing device is immediately transferred to the assembly and welding link after completing the fixation of aeration device. However, during this process, the operator often generates a large amount of welding slag during welding operation. In the traditional processing method, the operator usually uses a brush to sweep the welding slag to the ground, and then uses a broom to clean thoroughly. This operation method is not only tedious, but also time-consuming and laborious, greatly increasing the labor intensity of the operator. Frequent bending to clean the welding slag not only affects the operation efficiency, but also brings physical discomfort to the operator, reducing the overall operation experience. SUMMARY

[0003] In order to overcome the shortcomings of the prior art, the utility model provides a fixing tool for aeration device production, which has the advantage of facilitating the collection of aeration device production waste.

[0004] To achieve the above purpose, the utility model provides the following technical scheme: a fixing tool for aeration device production, comprising a machining table, a hopper is fixedly installed inside the machining table, and the bottom of the hopper penetrates the bottom of the machining table, a fixed frame is fixedly installed at the bottom of the hopper, a second sliding groove is formed in the inside of the fixed frame, a mounting plate is movably installed in the inside of the second sliding groove, a collection box is fixedly installed between the two mounting plates, and a pull rod is fixedly installed on the right side of the collection box.

[0005] A second spring is fixedly installed in the inside of the fixed frame, a connecting block is fixedly installed on the right side of the mounting plate, a limiting block is fixedly installed at one end of the connecting block, a limiting groove is formed on the outside of the fixed frame, and the inner diameter value of the limiting groove is greater than the outer diameter value of the limiting block.

[0006] As a preferred technical scheme of the utility model, the fixed support is fixedly installed on the top of the processing table, a first sliding groove is formed in the inside of the fixed support, a sleeve block is movably installed in the inside of the first sliding groove, a two-way screw rod is threadedly connected in the inside of the two sleeve blocks, and the two ends of the two-way screw rod penetrate through the inside of the fixed support.

[0007] A moving plate is fixedly installed on the bottom of the sleeve block, an expansion rod is fixedly installed on the inside of the moving plate, a clamping block is fixedly installed on one end of the expansion rod, and a first spring is fixedly installed between the clamping block and the moving plate.

[0008] As a preferred technical scheme of the utility model, the fixed support is fixedly installed on the top of the processing table, a first sliding groove is formed in the inside of the fixed support, a sleeve block is movably installed in the inside of the first sliding groove, a two-way screw rod is threadedly connected in the inside of the two sleeve blocks, and the two ends of the two-way screw rod penetrate through the inside of the fixed support.

[0009] As a preferred technical scheme of the utility model, the fixed support is fixedly installed on the top of the processing table, a first sliding groove is formed in the inside of the fixed support, a sleeve block is movably installed in the inside of the first sliding groove, a two-way screw rod is threadedly connected in the inside of the two sleeve blocks, and the two ends of the two-way screw rod penetrate through the inside of the fixed support.

[0010] As a preferred technical scheme of the utility model, a fixing groove is formed in the inside of the processing table, a fixing block is movably installed in the inside of the fixing groove, and a tool box is fixedly installed on the left side of the fixing block.

[0011] As a preferred technical scheme of the utility model, the inside diameter of the fixing groove is equal to the outside diameter of the fixing block, and the inside of the fixing groove is designed as a light surface.

[0012] As a preferred technical scheme of the utility model, a support seat is fixedly installed on the back of the fixed support, and the inside of the support seat is in the shape of U.

[0013] As a preferred technical scheme of the utility model, the expansion rod and the first spring are in pairs, and there are two pairs between the clamping block and the moving plate.

[0014] As a preferred technical scheme of the utility model, an antiskid pad is fixedly installed in the inside of the clamping block, and the antiskid pad is in the shape of arc.

[0015] As a preferred technical scheme of the utility model, the second spring is in the form of linear array in the inside of the fixed frame, and the second spring is made of stainless steel.

[0016] Compared with the prior art, the utility model has the advantages as follows:

[0017] 1. The utility model discloses a compared with traditional frock, the frock is convenient for installing the collecting box at the bottom of the funnel through the cooperation between second spring, limiting block and limiting groove, is convenient for slag collection and processing, through fixing the collecting box at the bottom of the funnel, has simplified the operation process, improved work efficiency, reduced environmental pollution and the security risk that the operator faces because of the welding slag scattering simultaneously, in addition, the funnel design in the frock can effectively discharge the spark and welding slag generated in the welding process, avoids the interference to the processing part of aerator, improves the processing accuracy, and protects the aerator from damage, such design optimizes the production and processing of aerator, makes the welding operation more convenient and efficient, thereby the production efficiency of whole production line is improved significantly.

[0018] 2. The utility model discloses a compared with traditional device, the device realizes the quick and accurate movement of clamping block through the cooperation of bidirectional screw rod and sleeve block, effectively shortens production cycle, improves production efficiency, and frock design is reasonable, and clamping is stable, can prevent the aerator from shaking or displacement in the production process, ensures product processing accuracy and consistency, and the clamping force is moderate simultaneously, avoids damaging the aerator, guarantees product integrity, in addition, the frock has strong adaptability, and the clamping block position is adjustable through the design of bidirectional screw rod, and the aerator of different sizes and shapes is adapted, improves the versatility and flexibility, and the frock structure is simple, and the component is easy to detach and replace, is convenient for daily maintenance and maintenance, prolongs the life, satisfies the diversified production demand. ACCURACY

[0019] Figure 1 It is the front perspective appearance structure schematic diagram of the utility model;

[0020] Figure 2 It is the top perspective appearance structure schematic diagram of the utility model;

[0021] Figure 3 It is the bidirectional screw rod section structure schematic diagram of the utility model;

[0022] Figure 4 It is the utility model Figure 3 It is the enlarged structure schematic diagram of A place in the utility model;

[0023] Figure 5 It is the funnel structure schematic diagram of the utility model;

[0024] Figure 6 It is the funnel section structure schematic diagram of the utility model;

[0025] Figure 7 It is the mounting plate explosion structure schematic diagram of the utility model.

[0026] In the figure: 1, processing platform; 2, fixed support; 3, hopper; 4, fixed frame; 5, collection box; 6, pull rod; 7, support plate; 8, fixed plate; 9, reinforcing rib; 10, tool box; 11, fixed block; 12, fixed groove; 13, bidirectional screw rod; 14, clamping block; 15, moving plate; 16, support seat; 17, sleeve block; 18, first sliding groove; 19, non-slip pad; 20, telescopic rod; 21, first spring; 22, connecting block; 23, limiting block; 24, second spring; 25, second sliding groove; 26, mounting plate; 27, limiting groove; 28, motor. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0028] As Figures 1 to 7 shown, the utility model provides a kind of fixed tool for aerator production, including processing platform 1, the inside fixed installation of processing platform 1 is equipped with hopper 3, and the bottom of hopper 3 is penetrated to the bottom of processing platform 1, the bottom of hopper 3 is fixedly installed with fixed frame 4, and second sliding groove 25 is arranged in the inside of fixed frame 4, and the inside of second sliding groove 25 is movably installed in mounting plate 26, and collecting box 5 is fixedly installed between the two mounting plates 26, and pull rod 6 is fixedly installed on the right side of collecting box 5;

[0029] Second spring 24 is fixedly installed in the inside of fixed frame 4, connecting block 22 is fixedly installed on the right side of mounting plate 26, limiting block 23 is fixedly installed at one end of connecting block 22, limiting groove 27 is arranged on the outside of fixed frame 4, and the inner diameter of limiting groove 27 is greater than the outer diameter of limiting block 23.

[0030] Before the production and processing of aerator, staff needs to install collecting box 5 on the bottom of hopper 3, by holding pull rod 6, by pull rod 6, mounting plate 26 and collecting box 5 are aligned in the inside of second sliding groove 25, then mounting plate 26 and collecting box 5 are pushed into the inside of second sliding groove 25 by pull rod 6, connecting block 22 is moved synchronously by mounting plate 26, and second spring 24 is extruded by mounting plate 26 and collecting box 5 in the inside of second sliding groove 25, so that limiting block 23 is quickly moved into the inside of limiting groove 27 by the synchronous movement of connecting block 22, limiting block 23 is limited by limiting groove 27, now the welding slag generated by the production and processing of aerator enters the inside of collecting box 5 through hopper 3, and the welding slag is collected by collecting box 5, so that the installation of collecting box 5 is completed.

[0031] Before the aerator is produced and processed, the collecting box 5 needs to be installed at the bottom of the funnel 3. The operator holds the pull rod 6 to accurately place the mounting plate 26 and the collecting box 5 inside the second sliding groove 25, and then pushes them into the second sliding groove 25 by the pull rod 6. During this process, the connecting block 22 moves synchronously driven by the mounting plate 26, thereby extruding the second spring 24, so that the limiting block 23 moves quickly into the limiting groove 27 fixed by the connecting block 22. After this setting, the welding slag generated during production and processing can fall into the collecting device collecting box 5 through the base funnel 3 and be effectively collected. Compared with the traditional tooling, the cooperation between the second spring 24, the limiting block 23 and the limiting groove 27 facilitates the installation of the collecting box 5 at the bottom of the funnel 3, facilitates the collection and processing of the welding slag, simplifies the operation process, improves the work efficiency, reduces environmental pollution and the safety risk faced by the operator due to the scattering of the welding slag. In addition, the design of the funnel in the tooling can effectively discharge sparks and welding slag generated during the welding process, avoid interference with the processing part of the aerator, improve the processing precision, and protect the aerator from damage. This design optimizes the production and processing process of the aerator, making the welding operation more convenient and efficient, thereby significantly improving the production efficiency of the entire production line.

[0032] The fixed support 2 is fixedly installed on the top of the processing table 1. The first sliding groove 18 is formed in the inside of the fixed support 2. The sleeve block 17 is movably installed in the inside of the first sliding groove 18. The bidirectional screw rod 13 is threadedly sleeved in the inside of the two sleeve blocks 17. The two ends of the bidirectional screw rod 13 penetrate into the inside of the fixed support 2. The motor 28 is installed on the back of the fixed support 2. The output end of the motor 28 is fixedly connected with the bidirectional screw rod 13.

[0033] The moving plate 15 is fixedly installed on the bottom of the sleeve block 17. The telescopic rod 20 is fixedly installed on the inner side of the moving plate 15. The clamping block 14 is fixedly installed on one end of the telescopic rod 20. The first spring 21 is fixedly installed between the clamping block 14 and the moving plate 15.

[0034] Before the aerator is processed, the worker needs to limit and fix the aerator. First, the aerator is placed between the two clamping blocks 14. Then, the motor 28 is started. The bidirectional screw rod 13 is rotated in the inside of the sleeve block 17 driven by the motor 28, so that the two sleeve blocks 17 slowly approach the outer surface of the aerator in the first sliding groove 18. The moving plate 15 moves synchronously driven by the sleeve block 17. The telescopic rod 20 and the first spring 21 move synchronously driven by the moving plate 15. The clamping block 14 clamps the aerator driven by the telescopic rod 20 and the first spring 21. The aerator synchronously extrudes the clamping block 14, the telescopic rod 20 and the first spring 21, so as to complete the limiting and fixing of the aerator.

[0035] Before the aerator is processed, the aerator needs to be fixed and limited. First, the aerator is placed between the two clamping blocks 14, the motor 28 is turned on, the bidirectional screw rod 13 is driven to rotate in the sleeve block 17, the two sleeve blocks 17 slowly approach the outer surface of the aerator, the moving plate 15 is driven to move synchronously by the sleeve block 17, the telescopic rod 20 and the first spring 21 are driven to move synchronously by the moving plate 15, and the clamping block 14 is clamped by the telescopic rod 20 and the first spring 21. Compared with the traditional device, the device realizes the rapid and accurate movement of the clamping block 14 through the cooperation of the bidirectional screw rod 13 and the sleeve block 17, effectively shortens the production cycle, improves the production efficiency, and has reasonable tool design, stable clamping, can prevent the aerator from shaking or moving during production, ensures the product processing precision and consistency, and avoids damaging the aerator. At the same time, the clamping force is moderate, which ensures the integrity of the product. In addition, the tool has strong adaptability. The design of the bidirectional screw rod makes the clamping block position adjustable, which adapts to aerators of different sizes and shapes, improves the versatility and flexibility, and prolongs the service life. Meet the diversified production needs.

[0036] The bottom of the machining table 1 is fixedly provided with a supporting plate 7, and the two supporting plates 7 are fixedly provided with a fixed plate 8.

[0037] The cooperation between the supporting plate 7 and the fixed plate 8 can provide stable support for the machining table 1, and the machining table 1 can stably support the aerator during production, so as to ensure the stability during the machining process of the machining table 1 and improve the production and machining efficiency of the aerator.

[0038] The supporting plate 7 and the fixed plate 8 are fixedly provided with a reinforcing rib 9 at the included angle, and the reinforcing rib 9 is in the shape of a triangle.

[0039] The reinforcing rib 9 is in the shape of a triangle at the included angle of the supporting plate 7 and the fixed plate 8, and the triangle has stability characteristics, which can provide stable support for the supporting plate 7 and the fixed plate 8, and ensure the stability of the supporting plate 7 and the fixed plate 8 during use.

[0040] The inside of the machining table 1 is provided with a fixed groove 12, the inside of the fixed groove 12 is movably provided with a fixed block 11, and the left side of the fixed block 11 is fixedly provided with a tool box 10.

[0041] The fixed block 11 is slowly put into the inside of the fixed groove 12 by holding the tool box 10, the fixed block 11 is fixedly positioned by the fixed groove 12, and the tool box 10 is added, which facilitates the workers to take and place tools in the tool box 10 for use.

[0042] The inner diameter of the fixing groove 12 is equal to the outer diameter of the fixing block 11, and the interior of the fixing groove 12 is designed to be smooth.

[0043] Since the inner diameter of the fixing groove 12 is equal to the outer diameter of the fixing block 11, and the inside of the fixing groove 12 is designed to be smooth, the fixing block 11 can be slowly placed into the inside of the fixing groove 12 by holding the toolbox 10 by hand. The fixing groove 12 limits and fixes the fixing block 11, which improves the installation efficiency of the toolbox 10.

[0044] The support base 16 is fixedly installed on the back of the fixed bracket 2, and the interior of the support base 16 has a U-shaped form.

[0045] Because the inside of the support base 16 has a U-shaped shape on the back of the fixed bracket 2, the support base 16 can provide stable support for the motor 28, thus avoiding instability of the motor 28 during use and ensuring the stability of the motor 28 during use.

[0046] The telescopic rod 20 and the first spring 21 are paired up, with two pairs in total, located between the clamping block 14 and the moving plate 15.

[0047] Since the telescopic rod 20 and the first spring 21 are in pairs, there are two sets between the clamping block 14 and the moving plate 15. Through the cooperation between the telescopic rod 20 and the first spring 21, it is easy to provide stable support for the clamping block 14 and improve the stability of the clamping and fixing of the aerator by the two clamping blocks 14.

[0048] The clamping block 14 has an anti-slip pad 19 fixedly installed inside, and the anti-slip pad 19 has an arc shape.

[0049] Because the anti-slip pad 19 has an arc shape inside the clamping block 14, the clamping block 14 can increase the contact area between the anti-slip pad 19 and the aerator, thus ensuring the stability of the aerator during production.

[0050] The second spring 24 is arranged in a linear array inside the fixed frame 4, and all the second springs 24 are made of stainless steel.

[0051] Since the second springs 24 are arranged in a linear array inside the fixed frame 4, and all the second springs 24 are made of stainless steel, the stainless steel second springs 24 have strong corrosion resistance, are easy to use for a long time, and ensure the stability of the collection box 5 during use.

[0052] Working principle and usage process of this utility model:

[0053] The worker needs to install the collecting box 5 at the bottom of the funnel 3 before processing the aerator, through holding the pull rod 6, aligning the mounting plate 26 and the collecting box 5 inside the second sliding groove 25 through the pull rod 6, then pushing the mounting plate 26 and the collecting box 5 into the inside of the second sliding groove 25 through the pull rod 6, driving the connecting block 22 to move synchronously through the mounting plate 26, extruding the second spring 24 through the mounting plate 26 and the collecting box 5 inside the second sliding groove 25, making the limiting block 23 quickly enter the inside of the limiting groove 27 through the synchronous movement of the connecting block 22, limiting the limiting block 23 through the limiting groove 27, now the welding slag generated during the production and processing of the aerator enters the inside of the collecting box 5 through the funnel 3, and the welding slag is collected through the collecting box 5, so that the installation of the collecting box 5 is completed.

[0054] The worker needs to limit and fix the aerator before processing the aerator, first put the aerator between the two clamping blocks 14, start the motor 28, drive the bidirectional screw rod 13 to rotate in the inside of the sleeve block 17 through the motor 28, make the two sleeve blocks 17 slowly approach the outer surface of the aerator in the first sliding groove 18, drive the moving plate 15 to move synchronously through the sleeve block 17, drive the telescopic rod 20 and the first spring 21 to move synchronously through the moving plate 15, drive the clamping block 14 to clamp the aerator through the telescopic rod 20 and the first spring 21, and the clamping block 14, the telescopic rod 20 and the first spring 21 are synchronously extruded through the aerator, so that the limiting and fixing of the aerator is completed.

[0055] It should be noted that, in the present document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.

[0056] Although the embodiments of the present application have been shown and described, it should be understood by those ordinary skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

[0057] The above is only a preferred embodiment of the present application, and is not intended to limit the present application, and any modification, equivalent replacement, improvement and the like made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A fixing tool for aerator production, comprising a processing table (1), characterized in that: The inside of the processing table (1) is fixedly installed with a funnel (3), and the bottom of the funnel (3) penetrates the bottom of the processing table (1), the bottom of the funnel (3) is fixedly installed with a fixed frame (4), the inside of the fixed frame (4) is provided with a second sliding groove (25), the inside of the second sliding groove (25) is movably installed with a mounting plate (26), two mounting plates (26) are fixedly installed with a collecting box (5), the right side of the collecting box (5) is fixedly installed with a pull rod (6). The inside of the fixed frame (4) is fixedly installed with a second spring (24), the right side of the mounting plate (26) is fixedly installed with a connecting block (22), one end of the connecting block (22) is fixedly installed with a limiting block (23), the outside of the fixed frame (4) is provided with a limiting groove (27), and the inner diameter value of the limiting groove (27) is greater than the outer diameter value of the limiting block (23).

2. The fixing tool for producing an aerator according to claim 1, characterized in that: The top of the processing table (1) is fixedly installed with a fixed support (2), the inside of the fixed support (2) is provided with a first sliding groove (18), the inside of the first sliding groove (18) is movably installed with a sleeve block (17), two sleeve blocks (17) are threadedly sleeved with a bidirectional screw rod (13), and both ends of the bidirectional screw rod (13) penetrate the inside of the fixed support (2), the back of the fixed support (2) is installed with a motor (28), and the output end of the motor (28) is fixedly connected with the bidirectional screw rod (13). The bottom of the sleeve block (17) is fixedly installed with a moving plate (15), the inside of the moving plate (15) is fixedly installed with a telescopic rod (20), one end of the telescopic rod (20) is fixedly installed with a clamping block (14), and the first spring (21) is fixedly installed between the clamping block (14) and the moving plate (15).

3. The fixing tool for producing an aerator according to claim 1, characterized in that: The bottom of the processing table (1) is fixedly installed with a supporting plate (7), and two supporting plates (7) are fixedly installed with a fixed plate (8).

4. The fixing tool for producing an aerator according to claim 3, characterized in that: The angle between the supporting plate (7) and the fixed plate (8) is fixedly installed with a reinforcing rib (9), and the reinforcing rib (9) presents a triangular shape.

5. The fixing tool for producing an aerator according to claim 1, characterized in that: The inside of the processing table (1) is provided with a fixed groove (12), the inside of the fixed groove (12) is movably installed with a fixed block (11), and the left side of the fixed block (11) is fixedly installed with a tool box (10).

6. The fixing tool for producing an aerator according to claim 5, characterized in that: The inner diameter value of the fixed groove (12) is equal to the outer diameter value of the fixed block (11), and the inside of the fixed groove (12) is designed as a light surface.

7. The fixing tool for producing an aerator according to claim 2, characterized in that: The back of the fixed support (2) is fixedly installed with a supporting seat (16), and the inside of the supporting seat (16) presents a U-shaped shape.

8. The fixing tool for producing an aerator according to claim 2, characterized in that: The telescopic rod (20) and the first spring (21) are two groups, and there are two groups between the clamping block (14) and the moving plate (15).

9. The fixing tool for producing an aerator according to claim 2, characterized in that: The inside of the clamping block (14) is fixedly installed with a non-slip pad (19), and the non-slip pad (19) presents an arc shape.

10. The fixing tool for producing an aerator according to claim 1, characterized in that: The second spring (24) presents a linear array in the inside of the fixed frame (4), and the second spring (24) is made of stainless steel.