Assembling common buckle material equipment

Abstract

The utility model discloses an assembly common buckle material device which comprises a machine box, a material storage box and a clamping device. A turntable mechanism; a first carrying mechanism; a first preassembling mechanism; the rotating disc mechanism is provided with an assembling mechanism used for assembling buckles and materials, a clamping mechanism used for clamping out defective products on the rotating disc mechanism, a detecting mechanism used for detecting products and a discharging mechanism used for clamping out good products on the rotating disc mechanism. According to the automatic assembly machining device, automatic feeding is achieved through the first feeding mechanism and the second feeding mechanism, the buckles are carried to the rotary disc mechanism through the first carrying mechanism, and then the rotary disc mechanism carries the buckles to rotate and carries out step-by-step assembly machining. Full-process automation is effectively achieved, the machining efficiency is greatly improved, defective products can be discharged through the detection mechanism and the clamping-out mechanism, the situation of neglected loading is completely avoided, and operators are liberated.

Description

TECHNICAL FIELD

[0001] The utility model relates to automatic assembly equipment technical field especially points to a kind of equipment for assembling common buckle material. BACKGROUND

[0002] Automatic assembly refers to the process of using equipment to form an assembly relationship between one material and another material through external force. Automatic assembly is achieved through automation equipment and technology, and these devices can perform assembly tasks with reduced human assistance. Automatic assembly has wide applications in many fields, especially in manufacturing. The commonly used part buckle assembly processing technology usually uses manual method to assemble the materials to be assembled onto the product.

[0003] The current common assembly fixture can realize semi-automatic assembly of buckles. For example, the utility model discloses a kind of assembly fixture for rotatable positioning installation buckle, which includes: workbench, first cylinder, second cylinder and pressing arm, first cylinder is equipped with first buckle placement cavity and metal positioning block on the output end, metal positioning block is also provided with third buckle placement cavity, second cylinder is equipped with second buckle placement cavity on the output end. After placing buckles in the first buckle placement cavity, the third buckle placement cavity and the second buckle placement cavity by hand, and placing the workpiece to be installed on the metal positioning block, the output end of the first cylinder and the second cylinder is extended at the same time, the workpiece to be installed moves with the output end of the first cylinder, after the output end of the first cylinder and the second cylinder reaches the specified position, the pressing arm is rotated to the position and pressed downward, to install the buckle on the workpiece to be installed, which realizes semi-automatic installation of the buckle, reduces the working strength of workers, and improves the installation efficiency.

[0004] However, the existing structure still has the following disadvantages:

[0005] In the technical scheme, the buckle needs to be manually placed into the buckle placement cavity first, and then the switch button is pressed with both hands to press the rotating cylinder against the part to complete the assembly. However, only a single buckle can be processed at a time, and the processing efficiency is still limited. Moreover, the technical scheme does not realize full automation assembly, but only semi-automation assembly. If the operator is not careful and does not concentrate, or does not check properly, it is easy to miss the assembly, and the operator is prone to fatigue after long-term work.

[0006] Therefore, the present inventors propose the following technical scheme. UTILITY MODEL CONTENTS

[0007] The utility model aims to overcome the shortcomings of the prior art, and provides a kind of equipment for assembling common buckle material.

[0008] In order to solve the above technical problems, the utility model adopts the following technical scheme: a kind of equipment for assembling and sharing buckle material, comprising: cabinet, the first feeding mechanism for conveying buckle is provided on the cabinet, second feeding mechanism for conveying material is also provided on the cabinet;Rotary table mechanism, it is rotatably arranged on the cabinet;First handling mechanism, it is arranged on the cabinet and is used to transfer the buckle on first feeding mechanism to rotary table mechanism;First preloading mechanism, it is arranged on the cabinet and is used to transfer the material on second feeding mechanism to rotary table mechanism;Assembly mechanism for assembling buckle and material, clamping mechanism for clamping defective product on the rotary table mechanism, detection mechanism for detecting product and discharge mechanism for clamping good product on the rotary table mechanism are respectively provided on the rotary table mechanism.

[0009] Further, in the above technical solution, the rotary table mechanism includes a rotary table drive cylinder arranged in the cabinet, a fixed disc mounted on the rotary table drive cylinder, a rotating disc arranged on the fixed disc and driven to rotate by the rotary table drive cylinder, and a plurality of carriers distributed on the rotating disc and used to carry the buckle for movement.

[0010] Further, in the above technical solution, the assembly mechanism includes an assembly support arranged on the rotary table mechanism, an assembly drive cylinder arranged on the assembly support, an assembly pressing rod set driven by the assembly drive cylinder, and an assembly lifting cylinder arranged on the assembly drive cylinder and used to drive the assembly pressing rod set to lift.

[0011] Further, in the above technical solution, the clamping mechanism includes a clamping support arranged on the rotary table mechanism, a clamping drive cylinder arranged on the clamping support, a plurality of negative pressure flexible clamps driven by the clamping drive cylinder, and a clamping lifting cylinder arranged on the clamping drive cylinder and used to drive the negative pressure flexible clamps to lift.

[0012] Further, in the above technical solution, the discharge mechanism includes a discharge support arranged on the rotary table mechanism, a discharge lifting cylinder arranged on the discharge support, a discharge positioner driven by the discharge lifting cylinder, and at least two air blowing nozzles arranged on the discharge support and used to blow air to the carriers.

[0013] Further, in the above technical solution, the detection mechanism includes a detection mounting seat arranged on the rotary table mechanism, a detection drive cylinder mounted on the detection mounting seat, a detection fixing frame arranged on the detection drive cylinder in a slidable manner, and a detection camera arranged on the detection fixing frame and driven by the detection drive cylinder to slide back and forth.

[0014] Further, in the above technical solution, the first conveying mechanism comprises a first X-axis module arranged on the cabinet, a second X-axis module arranged on the cabinet, a first Y-axis module arranged on the first X-axis module and the second X-axis module in a sliding manner, a conveying lifting cylinder arranged on the first Y-axis module in a sliding manner, and a conveying manipulator driven by the conveying lifting cylinder to lift.

[0015] Further, in the above technical solution, the first pre-assembly mechanism comprises a pre-assembly bottom plate arranged on the cabinet, a pre-assembly cylinder mounted on the pre-assembly bottom plate, a first swing arm connected to the pre-assembly cylinder in a swing manner, a second swing arm connected to the first swing arm, and a pre-assembly mechanical clamp arranged on the second swing arm.

[0016] Further, in the above technical solution, the cabinet is further provided with a protective cover for preventing external foreign matters from falling in; the protective cover is further provided with a man-machine interface for controlling the operation of the equipment; the cabinet is provided with a finished product frame for accommodating finished products; and the cabinet is provided with a defective product storage frame for accommodating defective products.

[0017] After the above technical solution is adopted, the utility model has the following beneficial effects compared with the prior art: in the utility model, the first feeding mechanism and the second feeding mechanism are used for automatic feeding, the first conveying mechanism is used for conveying the buckle to the turntable mechanism, the turntable mechanism is used for rotating and gradually assembling the buckle, compared with the prior art, the utility model does not need manual feeding, effectively realizes full-automatic operation, greatly improves the processing efficiency, and can discharge defective products through the detection mechanism and the clamping mechanism, completely avoids the situation of missing loading, and liberates the operator. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 is the internal structure schematic diagram of the utility model after removing the protective cover;

[0019] Figure 2 is Figure 1 is an enlarged schematic view at A;

[0020] Figure 3 is a three-dimensional schematic view of the turntable mechanism in the utility model;

[0021] Figure 4 is a three-dimensional schematic view of the first conveying mechanism in the utility model;

[0022] Figure 5 is a three-dimensional schematic view of the first pre-assembly mechanism in the utility model;

[0023] Figure 6is a three-dimensional schematic view of the assembling mechanism in the utility model;

[0024] Figure 7 is a three-dimensional schematic view of the discharging mechanism in the utility model;

[0025] Figure 8 is a three-dimensional schematic view of the clamping mechanism in the utility model;

[0026] Figure 9 is a three-dimensional schematic view of the detecting mechanism in the utility model;

[0027] Figure 10 is a three-dimensional structural schematic view of the utility model. DETAILED DESCRIPTION

[0028] The utility model is further explained below in combination with specific embodiments and drawings.

[0029] As shown in Figures 1-10 It is a kind of equipment for assembling common buckle material, it includes: cabinet 1, the first feeding mechanism 11 for conveying buckle is provided on the cabinet 1, the second feeding mechanism 12 for conveying material is also provided on the cabinet 1;Rotary table mechanism 2 is rotatably arranged on the cabinet 1;First carrying mechanism 3 is arranged on the cabinet 1 and is used to transfer the buckle on the first feeding mechanism 11 to rotary table mechanism 2;First preloading mechanism 4 is arranged on the cabinet 1 and is used to transfer the material on the second feeding mechanism 12 to rotary table mechanism 2;The rotary table mechanism 2 is respectively provided with the assembling mechanism 21 for assembling buckle and material, the clamping mechanism 22 for clamping the defective product on the rotary table mechanism 2, the detecting mechanism 23 for detecting product and the discharging mechanism 24 for clamping the good product on the rotary table mechanism 2.

[0030] In the utility model, through the first feeding mechanism 11 and the second feeding mechanism 12 automatic feeding, and by first carrying mechanism 3 is carried to the buckle on rotary table mechanism 2, then by rotary table mechanism 2 carries buckle rotation and gradually assembles and processes, compared with prior art, the utility model does not need to manually feed, effectively realizes full-automatic greatly improves the efficiency of processing, and can be discharged by detecting mechanism 23 and clamping mechanism 22 The defective product, completely avoid the situation of missing loading, liberate operator.

[0031] The first conveying mechanism 3 comprises a first X-axis module 31 arranged on the cabinet 1, a second X-axis module 32 arranged on the cabinet 1, a first Y-axis module 33 slidably arranged on the first X-axis module 31 and the second X-axis module 32, a conveying lifting cylinder 34 arranged on the first Y-axis module 33 in a slidable manner, and a conveying manipulator 35 driven by the conveying lifting cylinder 34 to lift. Here, when the first feeding mechanism 11 feeds the buckle to the feeding disc 111, the conveying manipulator 35 can be moved above the feeding disc 111 and clamped to the buckle to be conveyed to the turntable mechanism 2. It can be understood that the conveying manipulator 35 can be moved to any position of the feeding disc 111 to grasp the buckle under the driving of the first X-axis module 31, the second X-axis module 32, the first Y-axis module 33 and the conveying lifting cylinder 34, completely covering the feeding disc 111, which can effectively improve the efficiency of feeding.

[0032] The first pre-assembly mechanism 4 comprises a pre-assembly base plate 41 arranged on the cabinet 1, a pre-assembly cylinder 42 mounted on the pre-assembly base plate 41, a first swing arm 43 connected to the pre-assembly cylinder 42 in a swingable manner, a second swing arm 44 connected to the first swing arm 43, and a pre-assembly mechanical clamp 45 arranged on the second swing arm 44. Here, when the second feeding mechanism 12 feeds the material into the pre-assembly disc 121, the pre-assembly mechanical clamp 45 can be moved above the pre-assembly disc 121, clamp the material and convey it to the buckle on the turntable mechanism 2 for pre-assembly.

[0033] The cabinet 1 is also provided with a protective cover 5 for preventing foreign matter from falling in; the protective cover 5 is also provided with a human-machine interface 51 for controlling the operation of the equipment; the cabinet 1 is provided with a finished product frame 6 for storing finished products; the cabinet 1 is provided with a defective product storage frame 7 for storing defective products.

[0034] The turntable mechanism 2 comprises a turntable driving cylinder 201 arranged in the cabinet 1, a fixed disc 202 mounted on the turntable driving cylinder 201, a rotating disc 203 arranged on the fixed disc 202 and driven to rotate by the turntable driving cylinder 201, and a plurality of carriers 204 distributed on the rotating disc 203 and used to carry the buckle to move. Here, the carriers 204 are arranged with a plurality of placing positions 2041 for accommodating buckles, which can carry multiple buckles at the same time, i.e. multiple products can be processed at the same time, effectively improving the processing efficiency.

[0035] The assembling mechanism 21 comprises an assembling support 211 arranged on the rotating disc mechanism 2, an assembling driving cylinder 212 arranged on the assembling support 211, an assembling pressing rod set 213 driven by the assembling driving cylinder 212, and an assembling lifting cylinder 214 arranged on the assembling driving cylinder 212 and used for driving the assembling pressing rod set 213 to lift. Here, the assembling support 211 is mounted on the fixed disc 202 of the rotating disc mechanism 2, the buckle preassembled by the first preassembling mechanism 4 is driven to rotate to the assembling mechanism 21 by the rotating disc mechanism 2, and the assembling driving cylinder 212 drives the assembling pressing rod set 213 to press downward to press the product into place.

[0036] The clamping mechanism 22 comprises a clamping support 221 arranged on the rotating disc mechanism 2, a clamping driving cylinder 222 arranged on the clamping support 221, a plurality of negative pressure flexible clamps 223 driven by the clamping driving cylinder 222, and a clamping lifting cylinder 224 arranged on the clamping driving cylinder 222 and used for driving the negative pressure flexible clamps 223 to lift. Here, the clamping support 221 is mounted on the fixed disc 202 of the rotating disc mechanism 2, and each placement position 2041 corresponds to a negative pressure flexible clamp 223. When there is a defective product, the negative pressure flexible clamp 223 corresponding to the placement position 2041 of the defective product clamps and drops the defective product into the defective product storage frame 7.

[0037] The detection mechanism 23 comprises a detection mounting base 231 arranged on the rotating disc mechanism 2, a detection driving cylinder 232 mounted on the detection mounting base 231, a detection fixing frame 233 arranged on the detection driving cylinder 232 in a sliding manner, and a detection camera 234 arranged on the detection fixing frame 233 and driven by the detection driving cylinder 232 to slide back and forth. Here, the detection mounting base 231 is mounted on the fixed disc 202 of the rotating disc mechanism 2, the detection camera 234 is driven by the detection driving cylinder 232, and can move back and forth with the detection fixing frame 233 to better detect the product on each placement position 2041 of the carrier 204.

[0038] The discharge mechanism 24 comprises a discharge support 241 arranged on the rotating disc mechanism 2, a discharge lifting cylinder 242 arranged on the discharge support 241, a discharge positioner 243 driven by the discharge lifting cylinder 242, and at least two air blowing nozzles 244 arranged on the discharge support 241 and used for blowing air to the carrier 204. Here, the discharge support 241 is mounted on the fixed disc 202 of the rotating disc mechanism 2, and when the carrier 204 moves below the discharge positioner 243, the air blowing nozzles 244 blow the products detected by the detection camera 234 to the finished product frame 6.

[0039] Summarized above, in the utility model, through first feeding mechanism 11 and second feeding mechanism 12 automatic feeding, and through first carrying mechanism 3 carries the buckle to carousel mechanism 2, again by carousel mechanism 2 carries the buckle rotation and gradually sets up and processes, compared with prior art, the utility model does not need manual feeding, effectively realizes whole course automation and greatly improves the efficiency of processing, and can export defective products through detection mechanism 23 and clamping mechanism 22, completely avoids the situation of missing loading, and liberates operating personnel.

[0040] Of course, the above only for the specific embodiments of the utility model, and not to limit the utility model implementation range, all equivalent changes or modifications made to the structure, features and principles described in the utility model patent application scope, should be included in the utility model patent application scope.

Claims

1. An assembly common fastener material apparatus, comprising: The utility model relates to a kind of automatic assembly machine for buckle and material, including: Cabinet (1), first feeding mechanism (11) for conveying buckle is provided on the cabinet (1), second feeding mechanism (12) for conveying material is also provided on the cabinet (1); Rotary table mechanism (2) is rotatably arranged on the cabinet (1); First carrying mechanism (3) is arranged on the cabinet (1) and is used to transfer buckle on first feeding mechanism (11) to rotary table mechanism (2); First preloading mechanism (4) is arranged on the cabinet (1) and is used to transfer material on second feeding mechanism (12) to rotary table mechanism (2); Assembly mechanism (21) for assembling buckle and material is respectively provided on the rotary table mechanism (2), the defective product is clamped out of the clamping mechanism (22) for the rotary table mechanism (2), detection mechanism (23) for detecting product and discharge mechanism (24) for clamping out of the good product on the rotary table mechanism (2) are provided.

2. The modular common fastener material apparatus of claim 1, wherein: The rotary table mechanism (2) includes rotary table drive cylinder (201) arranged in the cabinet (1), fixed disc (202) mounted on the rotary table drive cylinder (201), rotating disc (203) arranged on the fixed disc (202) and driven to rotate by the rotary table drive cylinder (201) and a plurality of carriers (204) distributed on the rotating disc (203) and used to carry buckle to move.

3. The modular common fastener material equipment of claim 1, wherein: The assembly mechanism (21) includes assembly support (211) arranged on the rotary table mechanism (2), assembly drive cylinder (212) arranged on the assembly support (211), assembly pressure rod group (213) driven by the assembly drive cylinder (212) and assembly lifting cylinder (214) arranged on the assembly drive cylinder (212) and used to drive the assembly pressure rod group (213) to lift.

4. The modular common fastener material apparatus of claim 1, wherein: The clamping mechanism (22) includes clamping support (221) arranged on the rotary table mechanism (2), clamping drive cylinder (222) arranged on the clamping support (221), a plurality of negative pressure flexible clamps (223) driven by the clamping drive cylinder (222) and clamping lifting cylinder (224) arranged on the clamping drive cylinder (222) and used to drive the negative pressure flexible clamp (223) to lift.

5. The modular common fastener material apparatus of claim 1, wherein: The detection mechanism (23) includes detection mounting seat (231) arranged on the rotary table mechanism (2), detection drive cylinder (232) mounted on the detection mounting seat (231), detection fixing frame (233) arranged on the detection drive cylinder (232) in a back-and-forth sliding manner and detection camera (234) arranged on the detection fixing frame (233) and driven by detection drive cylinder (232) to slide back and forth.

6. The modular common fastener material apparatus of claim 2, wherein: The discharging mechanism (24) comprises a discharging support (241) arranged on the rotating disc mechanism (2), a discharging lifting cylinder (242) arranged on the discharging support (241), a discharging positioner (243) driven by the discharging lifting cylinder (242), and at least two blowing nozzles (244) arranged on the discharging support (241) and used for blowing the carrier (204).

7. An assembly common fastener material apparatus according to any one of claims 1-6, wherein: The first conveying mechanism (3) comprises a first X-axis module (31) arranged on the cabinet (1), a second X-axis module (32) arranged on the cabinet (1), a first Y-axis module (33) slidably arranged on the first X-axis module (31) and the second X-axis module (32), a conveying lifting cylinder (34) arranged on the first Y-axis module (33) in a slidable manner, and a conveying manipulator (35) driven by the conveying lifting cylinder (34) to ascend and descend.

8. The modular common fastener material apparatus of any of claims 1-6, wherein: The first pre-assembly mechanism (4) comprises a pre-assembly bottom plate (41) arranged on the cabinet (1), a pre-assembly cylinder (42) mounted on the pre-assembly bottom plate (41), a first swing arm (43) swingably connected to the pre-assembly cylinder (42), a second swing arm (44) connected to the first swing arm (43), and a pre-assembly mechanical clamp (45) arranged on the second swing arm (44).

9. The modular common fastener material apparatus of any of claims 1-6, wherein: The cabinet (1) is further provided with a protective cover (5) for preventing foreign matters from falling into; the protective cover (5) is further provided with a man-machine interface (51) for controlling the operation of the equipment; the cabinet (1) is provided with a finished product frame (6) for accommodating finished products; the cabinet (1) is provided with a defective product storage frame (7) for accommodating defective products.

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