Automatic assembling device for sheaths and joints at two ends of pipeline
By designing an automated assembly device, the automated assembly of the sheaths and joints at both ends of the pipeline was realized, solving the problems of low efficiency and poor accuracy of manual assembly, improving assembly efficiency and yield, and reducing labor costs.
Patent Information
- Application Number
- CN202520422774.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-12
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2035-03-12
AI Technical Summary
In existing technologies, the assembly process of pipelines and connectors relies on manual operation, which is prone to problems such as incomplete assembly and missing sheaths, resulting in low yield, low efficiency and high labor costs.
An automated assembly device was designed, including a pipeline loading station, assembly station A, assembly station B, and inspection and unloading station on the machine. The pipeline is automatically transported between the stations through a pipeline transfer mechanism, and the sleeve and connector are automatically assembled and inspected using a loading mechanism, a pressing mechanism, and an inspection mechanism.
It improved the assembly efficiency and precision of the sheaths and joints at both ends of the pipeline, increased the yield rate, and reduced labor costs.
Smart Images

Figure CN223876461U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to pipeline assembly technical field especially is related to a kind of automatic assembly device of pipeline both end sheath and joint. BACKGROUND
[0002] In prior art, pipe joint is used to connect between pipeline, generally two-way or three-way joint, each joint of pipe joint needs to be installed sheath in advance etc. Currently, the assembly between the pipeline and joint is usually manually assembled by artificial, but, in the process of artificial assembly, there is prone to not in place condition, and prone to sheath missing etc., affect finished product quality, lead to low yield, assembly efficiency is low, and higher problems such as artificial cost. INVENTION CONTENTS
[0003] To solve the above problems, the utility model provides a kind of automatic assembly device of pipeline both end sheath and joint effectively improve work efficiency.
[0004] The main content of the utility model includes: machine table, the machine table has pipeline loading station, assembly station A, assembly station B and detection unloading station in turn along the first direction;Wherein, each station is equipped with pipeline placement mechanism, for placing pipeline, pipeline axial direction extends along the second direction, and the second direction is perpendicular to the first direction;The machine table is equipped with pipeline transfer mechanism, for transferring and carrying pipeline between each station;
[0005] The pipeline placement mechanism on the assembly station A is equipped with loading mechanism A and press-fitting mechanism A on one side along the second direction, loading mechanism A is used for the loading of sheath A and joint A, and press-fitting mechanism A is used for the press-fitting of sheath A and joint A to the axial end of pipeline;The pipeline placement mechanism on the assembly station B is equipped with loading mechanism B and press-fitting mechanism B on one side along the second direction, loading mechanism B is used for the loading of sheath B and joint B, and press-fitting mechanism B is used for the press-fitting of sheath B and joint B to the axial other end of pipeline;
[0006] The pipeline placement mechanism on the detection unloading station is equipped with detection mechanism on both sides along the second direction, for detecting whether the pipeline both end joint is assembled qualified, and the side of pipeline placement mechanism away from assembly station B is provided with receiving box, for accommodating pipeline after detection.
[0007] Preferably, the pipeline placement mechanism includes several supporting members spaced along the second direction, the upper end surface of the supporting member is provided with a placement groove for placing the pipeline, and the placement groove can be correspondingly provided with U-shaped or V-shaped structure.
[0008] Preferably, the feeding mechanism A comprises a first feeding assembly for feeding the sheath A, a second feeding assembly for feeding the joint A, and a carrying assembly for grabbing the sheath A and the joint A; the feeding mechanism B is the same as the feeding mechanism A.
[0009] Preferably, the first feeding assembly comprises a first vibrating disc for feeding the sheath A, a first straight feeding channel connected to the discharge end of the first vibrating disc, and a first distribution piece provided at the end of the first straight feeding channel away from the first vibrating disc, wherein the first distribution piece comprises a first positioning block with two product holes, and one side of the first positioning block is provided with a first lateral air cylinder capable of pushing the first positioning block to move laterally.
[0010] Preferably, the second feeding assembly comprises a second vibrating disc for feeding the joint A, a second straight feeding channel connected to the discharge end of the second vibrating disc, and a second distribution piece provided at the end of the second straight feeding channel away from the second vibrating disc, wherein one side of the second distribution piece is provided with a second lateral air cylinder capable of driving the second distribution piece to move laterally; the second distribution piece comprises a first receiving plate with a single product slot, the first receiving plate is arranged on a supporting horizontal plate, and a first pneumatic clamping jaw is further arranged on the supporting horizontal plate for clamping the joint A placed in the product slot, and the bottom of the supporting horizontal plate is provided with a first rotation driving piece for driving the supporting horizontal plate to rotate away from the second straight feeding channel.
[0011] Preferably, the pressing mechanism A comprises a connecting plate, a first movement driving module for driving the connecting plate to move horizontally in a second direction, a horizontal plate slidingly arranged on one side of the connecting plate close to the pipeline arrangement mechanism, and a second movement driving module for driving the horizontal plate to move horizontally in a first direction, wherein the horizontal plate is sequentially arranged with a sheath assembly, a flaring assembly, and a joint assembly in the first direction, the sheath assembly is used for sleeving the sheath A to the end of the pipeline, the flaring assembly is used for pre-flaring the end of the pipeline, and the joint assembly is used for pressing the joint A to the end of the pipeline; the pressing mechanism B is the same as the pressing mechanism A.
[0012] Preferably, the sheath assembly comprises a fixed support plate and a floating support plate arranged in parallel on one side of the horizontal plate close to the pipeline arrangement mechanism, a sheath sleeve rod transversely penetrating the fixed support plate and the floating support plate in the first direction, and a horizontal movement air cylinder for driving the sheath sleeve rod to move horizontally in a second direction, wherein the floating support plate is movably arranged on one side of the fixed support plate close to the pipeline arrangement mechanism, and a return spring is arranged between the floating support plate and the fixed support plate.
[0013] Preferably, the joint assembly comprises a load jig arranged on the horizontal plate, wherein the load jig is provided with a profiled slot shaped according to the joint for arranging the joint.
[0014] Preferably, the detection mechanism comprises two groups of detection assemblies arranged oppositely along the second direction, each detection assembly comprising a detection mounting plate and a third movement driving module for driving the detection mounting plate to move horizontally along the second direction, the detection mounting plate being provided with a pipeline clamping piece for clamping the pipeline, the pipeline clamping piece being provided with a detection support frame away from one side of the pipeline mounting mechanism, and the detection support frame being provided with a plurality of detection cameras for photographing and detecting the end of the pipeline.
[0015] Preferably, the pipeline transfer mechanism comprises a truss extending along the first direction and arranged on the machine table, a plurality of material moving assemblies being slidingly arranged on the truss, and a fourth transverse movement driving module corresponding to each material moving assembly and driving the material moving assembly to move transversely along the first direction, the material moving assembly comprising a first connecting plate, the first connecting plate being provided with a lifting driving element, the output end of the lifting driving element being downwardly connected with a second connecting plate, the second connecting plate being provided with a fixed material taking clamp, the fixed material taking clamp being provided with a movable material taking clamp along one side in the second direction and a transverse movement driving element for driving the movable material taking clamp to move transversely along the second direction.
[0016] The utility model discloses a beneficial effect lies in: the present application is provided with pipeline loading station, assembly station A, assembly station B and detection unloading station on the machine table, and the pipeline is transferred between various stations through the pipeline transfer mechanism, can carry out the automatic assembly of the sheath and joint of the two ends of the pipeline respectively, realizes the action of detection unloading after assembly, can carry out the working operation of multiple pipelines simultaneously, effectively improves the work efficiency, and the loading of sheath and joint is realized through the cooperation of vibration disc, straight material channel and material distributing element and other mechanisms, and the loading process is simple and efficient, then the sheath and joint are pressed and mounted to the end of the pipeline through the pressing and mounting mechanism, can effectively improve the assembly precision between the joint and the pipeline, and improve the yield. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is a three-dimensional structure schematic view of a preferred embodiment;
[0018] Figure 2 It is a three-dimensional structure schematic view of a preferred embodiment pipeline mounting mechanism and measuring mechanism;
[0019] Figure 3 It is a three-dimensional structure schematic view of a preferred embodiment supporting piece and lower pressing assembly;
[0020] Figure 4 It is a three-dimensional structure schematic view of a preferred embodiment pipeline transfer mechanism;
[0021] Figure 5 It is a three-dimensional structure schematic view of a preferred embodiment first loading assembly;
[0022] Figure 6A perspective view of a second feeding assembly and a carrying assembly of a preferred embodiment;
[0023] Figure 7 A perspective view of a second feeding assembly and a carrying assembly of a preferred embodiment; Figure 6 A perspective view of a second feeding assembly and a carrying assembly of a preferred embodiment;
[0024] Figure 8 A perspective view of a second feeding assembly and a carrying assembly of a preferred embodiment;
[0025] Figure 9 A perspective view of a second feeding assembly and a carrying assembly of a preferred embodiment;
[0026] Reference signs:
[0027] 100, machine table; 101, pipeline feeding station; 102, assembly station A; 103, assembly station B; 104, detection and discharging station;
[0028] 1, pipeline arrangement mechanism; 11, support piece; 111, arrangement groove; 12, pressing assembly; 121, pressing plate; 1211, avoiding groove; 1212, limiting rib; 122, pressing driving piece;
[0029] 2, pipeline transfer mechanism; 21, truss; 22, material moving assembly; 221, first connecting plate; 222, lifting driving piece; 223, second connecting plate; 224, fixed material taking clamp jaw; 225, movable material taking clamp jaw; 226, third transverse moving driving piece; 23, fourth transverse moving driving module;
[0030] 3, feeding mechanism A; 31, first feeding assembly; 311, first vibrating disc; 312, first straight material channel; 313, first material distributing piece; 3131, first positioning block; 3132, first transverse air cylinder; 32, second feeding assembly; 321, second vibrating disc; 322, second straight material channel; 323, second material distributing piece; 3231, first material receiving plate; 3232, support transverse plate; 3233, first pneumatic clamp jaw; 3234, first rotary driving piece; 3235, limiting plate; 324, second transverse air cylinder; 33, carrying assembly;
[0031] 4, pressing mechanism A; 41, connecting plate; 42, first moving driving module; 43, transverse plate; 44, second moving driving module; 45, sheath assembly component; 451, fixed support plate; 452, floating support plate; 453, sheath sleeve rod; 454, transverse moving air cylinder; 46, flaring assembly; 461, flaring tool; 47, joint assembly component; 471, material carrying jig;
[0032] 5, detection mechanism; 51, detection assembly; 511, detection installation plate; 512, third movement driving module; 513, pipeline clamping piece; 514, detection support frame; 515, detection camera; 50, material receiving box;
[0033] 6, measurement mechanism; 61, first clamping piece; 611, installation plate; 612, first horizontal movement driving piece; 613, active clamping block; 62, second clamping piece; 621, second pneumatic clamping jaw; 622, second horizontal movement driving piece; 623, abutting block;
[0034] 7, feeding mechanism B; 8, pressing assembly B. DETAILED DESCRIPTION
[0035] The technical scheme of the utility model is specifically described below in combination with the drawings.
[0036] As shown in the drawings, Figure 1 The application provides an automatic assembling device for pipeline two-end sheaths and connectors, which mainly comprises a machine table 100, the machine table 100 is provided with a pipeline feeding station 101, an assembling station A 102, an assembling station B 103 and a detection and discharging station 104 arranged in sequence along a first direction; wherein pipeline installation mechanisms 1 are arranged on each station and used for supporting the pipeline so that the pipeline extends along a second direction in the axial direction, and the second direction is perpendicular to the first direction; a pipeline transfer mechanism 2 is arranged on the machine table 100 and used for transferring and carrying the pipeline between the stations; the pipeline installation mechanism on the assembling station A 102 is provided with a feeding mechanism A 3 and a pressing assembly A 4 on one side along the second direction, the feeding mechanism A 3 is used for feeding the sheath A and the connector A, and the pressing assembly A 4 is used for pressing the sheath A and the connector A to one end of the pipeline in the axial direction; the pipeline installation mechanism on the assembling station B 103 is provided with a feeding mechanism B and a pressing assembly B on one side along the second direction, the feeding mechanism B is used for feeding the sheath B and the connector B, and the pressing assembly B is used for pressing the sheath B and the connector B to the other end of the pipeline in the axial direction; the pipeline installation mechanism on the detection and discharging station 104 is provided with detection mechanisms 5 on both sides along the second direction, which are used for detecting whether the connectors at both ends of the pipeline are assembled in place, and a material receiving box is arranged on the side of the pipeline installation mechanism away from the assembling station B and used for containing the pipeline after detection.
[0037] As shown in the drawings, Figure 2 The pipeline installation mechanism 1 comprises a plurality of supporting pieces 11 arranged at intervals along the second direction, the upper end surface of the supporting piece 11 is provided with an installation groove 111 for installing the pipeline, and the pipeline extends along the second direction in the axial direction. Preferably, the installation groove 111 can be correspondingly provided with a U-shaped or V-shaped structure to limit the horizontal displacement of the pipeline in the first direction.
[0038] As shown in the drawings, Figure 1 and 2As shown, further, on the pipeline feeding station 101, a measuring mechanism 6 is arranged on the circumference of the pipeline arrangement mechanism, for measuring the model and corresponding length of the fed pipeline. The measuring mechanism 6 can include a code scanner and / or a CCD camera arranged on one side of the pipeline arrangement mechanism along the first direction, for code scanning or photographing detection of the pipeline, to verify the pipeline model. Preferably, the measuring mechanism 6 further includes a first clamping member 61 and a second clamping member 62 oppositely arranged along the second direction, and the first clamping member 61 and the second clamping member 62 are respectively arranged on both sides of the pipeline arrangement mechanism 1 along the second direction. The first clamping member 61 includes a mounting plate 611, a first transverse driving member 612 for driving the mounting plate 611 to move transversely along the second direction, and a driving clamping block 613 arranged on the mounting plate 611, and the driving clamping block 613 is driven by the first transverse driving member 612 to move towards the corresponding pipeline arrangement mechanism, so that the driving clamping block 613 abuts against one end of the pipeline. The second clamping member 62 includes a second pneumatic clamping jaw 621 for clamping the end of the pipeline, and a second transverse driving member 622 for driving the second pneumatic clamping jaw 621 to move transversely along the second direction, and the second pneumatic clamping jaw 621 has two clamping arms oppositely arranged, and the opposite two end faces of the clamping arms have arc-shaped grooves matched with the curvature of the outer wall of the pipeline, and the arc-shaped grooves are provided with an abutting block 623 at the end away from the pipeline arrangement mechanism, and the abutting block 623 is fixed to one side of the clamping arm at one end and penetrates through the other clamping arm at the other end. The abutting block 623 can improve the stability of the two clamping arms during clamping, and when the second pneumatic clamping jaw 621 clamps the end of the pipeline, the end of the pipeline abuts against the abutting block 623. The distance between the initial positions of the first clamping member 61 and the second clamping member 62 is fixed, and after the pipeline is fed, the first transverse driving member 612 and the second transverse driving member 622 drive the first clamping member 61 and the second clamping member 62 to move towards each other along the second direction, and the two ends of the pipeline abut against the driving clamping block 613 and the abutting block 623 respectively, and the length of the pipeline can be measured by monitoring the movement distance of the first clamping member 61 and the second clamping member 62 respectively.
[0039] As shown, Figures 1-3 Further, as shown, the pipeline arrangement mechanism of the assembly station A 102 and the assembly station B 103 is further provided with a pressing assembly 12 on one side along the first direction, for pressing the pipeline to maintain the stability during the pipeline pressing assembly. The pressing assembly 12 includes a pressing plate 121 and a pressing driving member 122 for driving the pressing plate 121 to press against the supporting member 11, and the pipeline is limited between the supporting member 11 and the pressing plate 121 to limit the displacement in the vertical direction. Preferably, the lower end face of the pressing plate 121 has a clearance groove 1211 matched with the pipeline, and the clearance groove 1211 and the arrangement groove 111 of the supporting member 11 are both provided with protruding limiting ribs 1212, and the limiting ribs 1212 are matched with the corrugated grooves of the pipeline, for limiting the axial movement of the pipeline.
[0040] AsFigures 1-4 As shown, the pipeline transfer mechanism 2 comprises a truss 21 arranged on the machine table 100, the truss 21 extends along the first direction and is arranged on the machine table 100, a plurality of material moving assemblies 22 are slidingly arranged on the truss 21, and a fourth transverse moving driving module 23 corresponding to each material moving assembly 22 is arranged to drive the material moving assembly 22 to move transversely along the first direction. The material moving assembly 22 is used to grab the pipeline. In this embodiment, three groups of material moving assemblies 22 are slidingly arranged on the truss 21, one group is used to transfer the pipeline from the pipeline feeding station 101 to the assembly station A 102, one group is used to transfer the pipeline on the assembly station A 102 to the assembly station B 103, and one group is used to transfer the pipeline on the assembly station B 103 to the detection and unloading station 104. The three groups of material moving assemblies 22 can perform pipeline transfer operations respectively, which effectively improves the work efficiency. The material moving assembly 22 comprises a first connecting plate 221, a lifting driving member 222 is arranged on the first connecting plate 221, the output end of the lifting driving member 222 is downwardly connected with a second connecting plate 223, a fixed material taking clamp 224 is arranged on the second connecting plate 223, a movable material taking clamp 225 is arranged on one side of the fixed material taking clamp 224 along a second direction, and a third transverse moving driving member 226 is arranged to drive the movable material taking clamp 225 to move reciprocally along the second direction. The position of the movable material taking clamp 225 is adjusted by the third transverse moving driving member 226, so as to change the distance between the fixed material taking clamp 224 and the movable material taking clamp 225 according to the length of the pipeline.
[0041] As shown in Figure 1 , 5 and 6, in this embodiment, the feeding mechanism A 3 and the feeding mechanism B 7 have the same structure. The feeding mechanism A 3 comprises a first feeding assembly 31 for feeding the sheath A, a second feeding assembly 32 for feeding the joint A, and a carrying assembly 33 for grabbing the sheath A and the joint A. In this embodiment, the carrying assembly 33 comprises a mechanical arm arranged between the first feeding assembly 31 and the second feeding assembly 32, and two groups of material taking clamps are connected to the moving end of the mechanical arm and are used to grab the sheath and the joint respectively.
[0042] As shown in Figure 1 and 5 , the first feeding assembly 31 comprises a first vibrating disc 311 for feeding the sheath A, a first straight material channel 312 connected to the discharging end of the first vibrating disc 311, a matched first vibrating motor arranged below the first straight material channel 312, a first material distributing member 313 arranged at the end of the first straight material channel 312 away from the first vibrating disc 311, and the first material distributing member 313 comprises a first positioning block 3131 having two product holes, and a first transverse air cylinder 3132 is arranged on one side of the first positioning block 3131 and can push the first positioning block 3131 to move transversely.
[0043] As shown in Figure 6 and 7As shown, the second feeding assembly 32 includes a second vibration disc 321 for feeding the joint A, a second straight feeding channel 322 connected to the discharge end of the second vibration disc 321, a matched second vibration motor arranged below the second straight feeding channel 322, a second material distribution member 323 arranged at the end of the second straight feeding channel 322 away from the second vibration disc 321, and a second transverse cylinder 324 arranged at one side of the second material distribution member 323 and capable of pushing the second material distribution member 323 to move transversely. The second material distribution member 323 includes a first material receiving plate 3231 with a single product slot, the first material receiving plate 3231 is arranged on a supporting horizontal plate 3232, a first pneumatic clamp jaw 3233 is further arranged on the supporting horizontal plate 3232 and used to clamp the joint A placed in the product slot, a first rotary driving member 3234 is arranged at the bottom of the supporting horizontal plate 3232 and used to drive the supporting horizontal plate 3232, the first material receiving plate 3231 and the first pneumatic clamp jaw 3233 arranged on the supporting horizontal plate 3232 to rotate synchronously to the side away from the second straight feeding channel 322, so that the carrying assembly 33 can take out the joint A from the first material receiving plate. Preferably, a limiting plate 3235 is arranged at the side of the first rotary driving member 3234 away from the second straight feeding channel 322, used to limit the stop position of the overturning of the supporting horizontal plate 3232, so that the mechanical hand can accurately grasp the joint. In the embodiment, the first rotary driving member 3234 can be selected from a telescopic cylinder, a gear and a rack, etc.
[0044] As shown in Figure 1 and 8 In the embodiment, the press-fitting mechanism A4 and the press-fitting mechanism B8 have the same structure. The press-fitting mechanism A4 includes a connecting plate 41, a first moving driving module 42 used to drive the connecting plate 41 to move horizontally along the second direction, a horizontal plate 43 arranged on the side of the connecting plate 41 close to the pipeline arranging mechanism and a second moving driving module 44 used to drive the horizontal plate 43 to move horizontally along the first direction, the horizontal plate 43 is sequentially arranged with a sheath assembly component 45, a flaring assembly component 46 and a joint assembly component 47 along the first direction, the sheath assembly component 45 is used to sleeve the sheath A to the pipeline end, the flaring assembly component 46 is used to pre-flare the pipeline end, and the joint assembly component 47 is used to press-fit the joint A to the pipeline end. The first moving driving module 42 drives the connecting plate 41 to move away from the pipeline arranging mechanism, so as to switch different components to be located at the pipeline end, and the second moving driving module 44 drives the horizontal plate 43 to move reciprocatingly along the first direction, so as to realize the sleeve assembly, flaring and joint press-fitting actions of the three groups of components respectively.
[0045] As shown in Figure 1 and 8As shown, the sheath assembly assembly 45 includes a fixed support plate 451 and a floating support plate 452 arranged in parallel on the side of the cross plate 43 close to the pipeline installation mechanism, a sheath sleeve rod 453 transversely penetrating the fixed support plate 451 and the floating support plate 452 in the second direction, and a horizontal movement cylinder 454 driving the sheath sleeve rod 453 to reciprocate in the first direction. The floating support plate 452 is movably arranged on the side of the fixed support plate 451 close to the pipeline installation mechanism, and a return spring (not shown) is arranged between the floating support plate 452 and the fixed support plate 451. Preferably, in a specific embodiment, a floating guide rod is arranged on the side end face of the fixed support plate 451, the floating support plate 452 is slidingly arranged on the floating guide rod, and the return spring is sleeved around the floating guide rod, with both ends of the return spring limited between the floating support plate 452 and the fixed support plate 451.
[0046] The end of the sheath sleeve rod 453 close to the pipeline installation mechanism has a mounting portion, and the sheath is correspondingly sleeved around the mounting portion. The end of the mounting portion close to the pipeline installation mechanism is provided with an insertion portion for insertion into the pipeline port, and the side end face of the floating support plate 452 close to the pipeline installation mechanism is provided with a protruding pushing portion corresponding to the circumference of the sheath sleeve rod 453. The insertion portion, the mounting portion and the pushing portion are arranged in a stepped manner, and their diameters gradually increase. The specific sleeving process is as follows: the sheath is pre-sleeved on the mounting portion of the sheath sleeve rod by the carrying assembly, the second movement driving module 44 moves the cross plate 43 until the sheath sleeve rod 453 is located on the side of the pipeline end; the first movement driving module 42 drives the connecting plate 41 to move close to the pipeline direction, the insertion portion of the sheath sleeve rod 453 is inserted into the pipeline port, and the pipeline port abuts against the mounting portion; the first movement driving module 42 continues to drive the connecting plate 41 to move towards the pipe opening, and the horizontal movement cylinder 454 drives the sheath sleeve rod to move away from the pipe opening, and the sheath is gradually sleeved on the outer wall of the pipe opening under the action of the pushing portion, until the sheath is completely separated from the mounting portion, at this time the pushing portion abuts against the end portion of the sheath on the outer wall of the pipe opening, and the return spring is in a compressed state; the first movement driving module 42 drives the connecting plate 41 to retreat, the fixed support plate 451 first retreats away from the pipeline, the return spring gradually recovers, the floating support plate 452 gradually weakens the pushing force of the sheath under the action of the return spring, until the floating support plate 452 is no longer in contact with the sheath.
[0047] As shown in Figure 8 The joint assembly assembly 47 includes a material carrying jig 471 arranged on the cross plate 43, and the material carrying jig 471 has a profiling groove arranged in a profile corresponding to the joint for installing the joint.
[0048] As shown in Figure 8As shown, the flaring assembly 46 comprises a flaring tool 461 arranged on one side end face of the cross plate 43 close to the pipeline mounting mechanism, and the end of the flaring tool 461 is arranged in a conical structure. Before the joint is mounted, the flaring tool 461 is first inserted into the pipeline port to perform a pre-flaring operation, so that the end of the pipeline is first expanded to a certain space, facilitating the joint assembly.
[0049] As shown in the drawings, Figure 9 As shown, the detection mechanism 5 comprises two groups of detection assemblies 51 arranged opposite to each other in the second direction, the detection assembly 51 comprises a detection mounting plate 511 and a third movement driving module 512 for driving the detection mounting plate 511 to move transversely in the second direction, and the detection mounting plate 511 is provided with a pipeline clamping piece 513 for clamping the two ends of the pipeline, and the side of the pipeline clamping piece 513 away from the pipeline mounting mechanism is provided with a detection support frame 514, and the upper end of the detection support frame 514 is provided with a plurality of detection cameras 515 for photographing and detecting the connection between the end of the pipeline and the joint, and verifying whether the joint installation of the end of the pipeline meets the standard.
[0050] The side of the detection assembly 51 away from the second assembly station is provided with a material receiving box 50, and the material receiving box 50 comprises a first material receiving part and a second material receiving part arranged separately, and is respectively used for receiving the pipeline with qualified detection and the pipeline with unqualified detection.
[0051] The above is only an embodiment of the present application, and does not limit the patent range of the present application, and any equivalent structure or equivalent process transformation according to the content of the present application specification and drawings, or direct or indirect application in other related technical fields, are also included in the patent protection range of the present application.
Claims
1. An apparatus for the automatic assembly of end caps and fittings to a length of pipe, characterized by, The utility model relates to an automatic assembly device for the sheath and joint of the two ends of pipe line mainly includes: The machine table (100) has the pipe line loading station (101), assembly station A (102), assembly station B (103) and detection unloading station (104) that are sequentially arranged along the first direction on the machine table (100), wherein each station is equipped with pipe line setting mechanism (1) and is used for placing pipe line, and the axial direction of pipe line extends along the second direction, and the second direction is perpendicular to the first direction, the machine table (100) is equipped with pipe line transfer mechanism (2) and is used for transferring and carrying pipe line between each station, The pipe line setting mechanism on the assembly station A (102) is equipped with loading mechanism A (3) and press fitting mechanism A (4) on one side along the second direction, loading mechanism A (3) is used for the loading of sheath A and joint A, and press fitting mechanism A (4) is used for the press fitting of sheath A and joint A to the axial one end of pipe line, the pipe line setting mechanism on the assembly station B (103) is equipped with loading mechanism B (7) and press fitting mechanism B (8) on one side along the second direction, loading mechanism B (7) is used for the loading of sheath B and joint B, and press fitting mechanism B (8) is used for the press fitting of sheath B and joint B to the axial other end of pipe line, The pipe line setting mechanism (1) on the detection unloading station (104) is equipped with detection mechanism (5) on both sides along the second direction and is used for detecting whether the joint of the two ends of pipe line is assembled qualified, and the side, away from the assembly station B (103), of the pipe line setting mechanism (1) is provided with a receiving box (50) and is used for accommodating the pipe line that has completed detection.
2. The automatic assembly device for the sheath and joint of the two ends of pipe line according to claim 1, wherein The pipe line setting mechanism (1) comprises a plurality of supporting members (11) that are spaced apart along the second direction, the upper end surface of the supporting member (11) is provided with a setting groove (111) for setting pipe line, and the setting groove (111) can be correspondingly provided with U-shaped or V-shaped structure.
3. The automatic assembly device for the sheath and joint of the two ends of pipe line according to claim 1, wherein The loading mechanism A (3) comprises a first loading assembly (31) for the loading of sheath A, a second loading assembly (32) for the loading of joint A and a carrying assembly (33) for grabbing sheath A and joint A, and the loading mechanism B (7) is the same in structure as the loading mechanism A (3).
4. The automatic assembly device for the sheath and joint of the two ends of pipe line according to claim 3, wherein The first loading assembly (31) comprises a first vibrating disc (311) for feeding sheath A, a first straight material channel (312) connected to the discharge end of the first vibrating disc (311), a first material distribution member (313) provided at the end, away from the first vibrating disc (311), of the first straight material channel (312), the first material distribution member (313) comprises a first positioning block (3131) with two product holes, and the side of the first positioning block (3131) is provided with a first transverse air cylinder (3132) that can push the first positioning block (3131) to move transversely.
5. The automatic assembling device of the sleeve and joint at both ends of the pipeline according to claim 3, characterized in that, the second feeding assembly (32) comprises a second vibrating disc (321) for feeding the joint A, and a second straight feeding channel (322) connected to the discharging end of the second vibrating disc (321), wherein one end of the second straight feeding channel (322) away from the second vibrating disc (321) is provided with a second distributing piece (323), and one side of the second distributing piece (323) is provided with a second transverse air cylinder (324) capable of driving the second distributing piece (323) to move transversely. The second distributing piece (323) comprises a first receiving plate (3231) with a single product slot, and the first receiving plate (3231) is arranged on a supporting horizontal plate (3232), and a first pneumatic clamping jaw (3233) is further arranged on the supporting horizontal plate (3232) and used for clamping the joint A placed in the product slot, and the bottom of the supporting horizontal plate (3232) is provided with a first rotation driving piece (3234) for driving the supporting horizontal plate (3232) to rotate away from the second straight feeding channel (322).
6. The automatic assembling device of the sleeve and joint at both ends of the pipeline according to claim 1, characterized in that, the pressing mechanism A (4) comprises a connecting plate (41) and a first movement driving module (42) for driving the connecting plate (41) to move horizontally along a second direction, wherein one side of the connecting plate (41) close to the pipeline arrangement mechanism is slidingly provided with a horizontal plate (43) and a second movement driving module (44) for driving the horizontal plate (43) to move horizontally along a first direction, and the horizontal plate (43) is sequentially provided with a sleeve assembling assembly (45), a flaring assembly (46) and a joint assembling assembly (47) along the first direction, the sleeve assembling assembly (45) is used for sleeving the sleeve A to the end of the pipeline, the flaring assembly (46) is used for pre-flaring the end of the pipeline, and the joint assembling assembly (47) is used for pressing the joint A to the end of the pipeline; the pressing mechanism B (8) is the same as the pressing mechanism A (4).
7. The automatic assembling device of the sleeve and joint at both ends of the pipeline according to claim 6, characterized in that, the sleeve assembling assembly (45) comprises a fixed supporting plate (451) and a floating supporting plate (452) arranged in parallel on one side of the horizontal plate (43) close to the pipeline arrangement mechanism, a sleeve sleeve rod (453) transversely penetrating through the fixed supporting plate (451) and the floating supporting plate (452) along the first direction, and a transverse air cylinder (454) for driving the sleeve sleeve rod (453) to move horizontally along the second direction, wherein the floating supporting plate (452) is movably arranged on one side of the fixed supporting plate (451) close to the pipeline arrangement mechanism, and a return spring is arranged between the floating supporting plate (452) and the fixed supporting plate (451).
8. The automatic assembling device of the sleeve and joint at both ends of the pipeline according to claim 6, characterized in that, the joint assembling assembly (47) comprises a material carrying jig (471) arranged on the horizontal plate (43), and the material carrying jig (471) is provided with a profiling groove shaped according to the joint and used for arranging the joint.
9. The automatic assembling device of pipe end sheaths and joints according to claim 1, characterized in that, The detection mechanism (5) comprises two groups of detection assemblies (51) oppositely arranged along the second direction, the detection assembly (51) comprises a detection mounting plate (511) and a third movement driving module (512) for driving the detection mounting plate (511) to move horizontally along the second direction, the detection mounting plate (511) is provided with a pipe clamping piece (513) for clamping the pipe, the pipe clamping piece (513) is provided with a detection support frame (514) away from the side of the pipe mounting mechanism, the detection support frame (514) is provided with a plurality of detection cameras (515) for photographing and detecting the end of the pipe.
10. The automatic assembling device of pipe end sheaths and joints according to claim 1, characterized in that, The pipe transfer mechanism (2) comprises a truss (21) extending along the first direction and arranged on the machine table (100), a plurality of material moving assemblies (22) are slidingly arranged on the truss (21), and a fourth transverse movement driving module (23) corresponding to the material moving assembly (22) drives the material moving assembly (22) to move transversely along the first direction, the material moving assembly (22) comprises a first connecting plate (221), the first connecting plate (221) is provided with a lifting driving element (222), the output end of the lifting driving element (222) is downwardly connected with a second connecting plate (223), the second connecting plate (223) is provided with a fixed material taking clamp jaw (224), the fixed material taking clamp jaw (224) is provided with a movable material taking clamp jaw (225) along one side of the second direction and a third transverse movement driving element (226) for driving the movable material taking clamp jaw (225) to move transversely along the second direction.