Climbing mechanism of annular sponge cutting machine and annular sponge cutting machine

Abstract

The utility model discloses a sponge annular cutting machine climbing mechanism and a sponge annular cutting machine. The sponge annular cutting machine climbing mechanism comprises an inner side arc-shaped conveying device and an outer side arc-shaped conveying device which are arranged on a rack. The machine frame is provided with an inner side arc-shaped frame and an outer side arc-shaped frame which are arranged at equal intervals inside and outside. The inner side arc-shaped conveying device is an inner side conveying belt wound around the peripheries of two inner transmission rollers, and the inner transmission rollers are installed on the two sides of an inner side arc-shaped frame. The outer side arc-shaped conveying device comprises a plurality of sections of outer side conveying belts which are arranged in parallel along the climbing track, and each section is wound on the peripheries of the two outer transmission rollers; the width of the outer conveying belt covers the whole conveying surface, and the outer transmission rollers of different sections are in transmission connection; the inner conveying belt and the outer conveying belt are attached to the inner surface and the outer surface of the sponge to drive the sponge to climb upwards. According to the climbing mechanism of the sponge annular cutting machine and the sponge annular cutting machine, through the synergistic effect of the whole wide belt and the guide driving mechanism, the sponge conveying stability is improved, and the product quality is guaranteed.

Description

TECHNICAL FIELD

[0001] The utility model relates to sponge processing equipment technical field, specifically a kind of sponge annular cutting machine climbing mechanism and sponge annular cutting machine. BACKGROUND

[0002] Sponge annular cutting machine is used to circularly convey thick sponge foamed on equipment, and the conveying track is circularly operated from bottom to top and then back to bottom, and thick sponge is circularly cut into thin sponge of set thickness by cutting machine and is wound and packed during conveying process.

[0003] With the improvement of the whole social production efficiency, and the intensification of market competition leads to the need to further reduce product cost, therefore need to greatly improve the efficiency of product production equipment. The climbing mechanism of traditional sponge annular cutting machine adopts multiple parallel belts synchronous drive, and power transmission is driven by small motor, although the equipment cost and maintenance cost are relatively low, but when the production speed of sponge annular cutting machine needs to be greatly improved, the climbing mechanism has the following defects:

[0004] 1, small contact area of sponge and belt, insufficient friction, leading to climbing slip;

[0005] 2, sponge is easy to be clamped into the gap between the belts, causing product tearing or deformation;

[0006] 3, it is difficult to control multiple belts synchronously, and the actions are easy to be out of synchronization during conveying process when speed is increased.

[0007] Therefore, the climbing mechanism needs to be improved to solve the above technical problems. SUMMARY

[0008] The utility model provides a kind of sponge annular cutting machine climbing mechanism and sponge annular cutting machine for above technical problems, the stability of sponge conveying is improved and product quality is guaranteed by the synergistic effect of whole wide belt and guide driving mechanism.

[0009] To achieve the above object, the technical scheme of the utility model is:

[0010] A kind of sponge annular cutting machine climbing mechanism, including rack and the inner side arc-shaped conveying device and outer side arc-shaped conveying device being set on the rack;

[0011] The rack is provided with inner side arc-shaped frame and outer side arc-shaped frame, and the two are arranged equidistantly inside and outside;

[0012] The inner side arc-shaped conveying device is the inner side conveying belt around the two inner transmission rollers, and the two ends of the inner transmission roller are mounted on the two sides of the inner side arc-shaped frame;

[0013] The outer arc-shaped conveying device comprises a plurality of outer conveying belts, each of which is arranged around the periphery of two outer transmission rollers, and the two ends of the outer transmission rollers are installed on both sides of the outer arc-shaped frame; the width of the outer conveying belt covers the entire conveying surface, and the plurality of outer conveying belts are arranged continuously and side by side along the climbing track, and the outer transmission rollers of adjacent two outer conveying belts are transmissionally connected;

[0014] The inner conveying belt and the outer conveying belt respectively fit the inner and outer surfaces of the sponge to drive it to climb upward.

[0015] The width of the outer conveying belt of the sponge ring cutting machine climbing mechanism covers the entire conveying surface, which increases the friction between the force surface and the outer conveying belt when the sponge climbs, effectively prevents slipping, and improves the stability of sponge conveying; the outer conveying belt conveys the sponge as a whole without any gap, so that the sponge will not be jammed in the gap and torn during the climbing process, thereby ensuring the quality of the product; the sponge climbing action is smooth without jamming, which can adapt to high-speed transmission and improve the production efficiency of the product.

[0016] Further optimization scheme further comprises a counterweight guide device provided with at least one counterweight guide belt and two guide transmission rollers, the counterweight guide belt is arranged around the periphery of the two guide transmission rollers, and the two ends of the guide transmission rollers are installed on both sides of the frame;

[0017] The counterweight guide belt surrounds the outer side of the outer arc-shaped conveying device, and the counterweight guide belt tightly fits the outer surface of the sponge and drives it to climb upward.

[0018] The counterweight guide device applies an upward lifting power to the sponge through the counterweight guide belt, assists the sponge to climb upward, and prevents jamming.

[0019] Further optimization scheme further comprises an incoming sponge conveying device and an outgoing sponge conveying device;

[0020] The frame is further provided with an upper horizontal support and a lower horizontal support arranged in an upper-lower manner, the upper horizontal support is connected to the inner arc-shaped frame, and the lower horizontal support is connected to the outer arc-shaped frame;

[0021] The incoming sponge conveying device is an incoming sponge conveying belt arranged around the periphery of two lower transmission rollers, and the two ends of the lower transmission rollers are installed on both sides of the lower horizontal support;

[0022] The outgoing sponge conveying device is an outgoing sponge conveying belt arranged around the periphery of two upper transmission rollers, and the two ends of the upper transmission rollers are installed on both sides of the upper horizontal support.

[0023] Further optimization scheme, one side of the lower horizontal support end is provided with a lower driving motor, and adjacent lower transmission rollers are transmissionally connected between the outer transmission roller, and the lower driving motor drives the rotating of the incoming cotton conveying belt and the outer conveying belt;

[0024] One side of the upper horizontal support end is provided with an upper driving motor, and the upper driving motor drives the rotating of the inner conveying belt and the outgoing cotton conveying belt respectively.

[0025] The lower driving motor shared by the incoming cotton conveying belt and the outer conveying belt is beneficial to the synchronization of the actions of the two, and the upper driving motor shared by the inner conveying belt and the outgoing cotton conveying belt is also beneficial to the synchronization of the actions of the two.

[0026] Further optimization scheme, the counterweight guiding device is further provided with a guiding driving motor, and the guiding driving motor is installed on the rack and drives the rotating of the counterweight guiding belt.

[0027] Further optimization scheme, the counterweight guiding device is further provided with an upper inner fixed pulley, an upper outer fixed pulley, a lower fixed pulley, a movable pulley, a guiding rod and a counterweight block.

[0028] The counterweight guiding belt sequentially passes through the lower fixed pulley, the upper outer fixed pulley, the movable pulley and the upper inner fixed pulley, and the counterweight block is connected with the movable pulley; the guiding rod is vertically arranged, and the counterweight block and the movable pulley move up and down along the guiding rod.

[0029] The gravity of the counterweight block exerts a pulling force on the counterweight guiding belt to lift the sponge upwards, which is beneficial to the upward climbing of the sponge and avoids the jamming.

[0030] Further optimization scheme, further comprising a guide rail device provided with a guide rail, and a plurality of guide rail wheels are arranged on the lower part of the rack and move linearly along the guide rail.

[0031] Further optimization scheme, the guide rail device is further provided with a lead screw motor assembly, which drives the linear movement of the rack.

[0032] Further optimization scheme, the inner conveying belt, the incoming cotton conveying belt and the outgoing cotton conveying belt are each divided into a plurality of belts arranged side by side in the conveying direction.

[0033] A sponge ring cutting machine comprising the sponge ring cutting machine climbing mechanism.

[0034] Compared with the prior art, the sponge ring cutting machine has the following technical advantages:

[0035] 1. The sponge ring cutting machine climbing mechanism and the width of the outer conveying belt of the sponge ring cutting machine cover the entire conveying surface, increasing the friction between the force surface and the outer conveying belt when the sponge climbs, effectively preventing slipping and improving the stability of sponge conveying;

[0036] 2. The sponge ring cutting machine climbing mechanism and the outer conveying belt of the sponge ring cutting machine convey the sponge as a whole without gaps, so that the sponge will not be stuck in the gap and torn during the climbing process, ensuring the quality of the product; The smooth climbing action of the sponge can adapt to high-speed transmission and improve the production efficiency of the product;

[0037] 3. The sponge ring cutting machine climbing mechanism and the sponge ring cutting machine are provided with a counterweight guide device, which applies an upward lifting power to the sponge through the counterweight guide belt to assist the sponge to climb upward and prevent jamming. BRIEF DESCRIPTION OF DRAWINGS

[0038] Figure 1 is a perspective view of a specific embodiment of the sponge ring cutting machine climbing mechanism of the utility model;

[0039] Figure 2 is Figure 1 an enlarged view of A;

[0040] Figure 3 is Figure 1 a perspective view from another angle;

[0041] Figure 4 is Figure 3 a perspective view of the counterweight guide device;

[0042] Figure 5 is Figure 4 a front view of the sponge ring cutting machine climbing mechanism;

[0043] Figure 6 is Figure 5 a top view of the sponge ring cutting machine climbing mechanism;

[0044] Figure 7 is Figure 6 a B-B sectional view of the sponge ring cutting machine climbing mechanism.

[0045] In the figure: rack 10, inner arc-shaped frame 11, outer arc-shaped frame 12, upper horizontal support 13, lower horizontal support 14, guide rail wheel 15, inner arc-shaped conveying device 20, inner conveying belt 21, inner transmission roller 22, support roller 23, outer arc-shaped conveying device 30, outer conveying belt 31, outer transmission roller 32, tensioning roller 33, counterweight guide device 40, counterweight guide belt 41, guide transmission roller 42, guide drive motor 43, upper inner fixed pulley 44, upper outer fixed pulley 45, lower fixed pulley 46, movable pulley 47, guide rod 48, counterweight 49, positioning roller 4a, incoming conveying device 50, incoming conveying belt 51, lower transmission roller 52, outgoing conveying device 60, outgoing conveying belt 61, upper transmission roller 62, lower drive motor 70, upper drive motor 80, guide rail device 90, guide rail 91, screw motor assembly 92. DETAILED DESCRIPTION

[0046] The sponge ring cutting machine climbing mechanism and the sponge ring cutting machine according to the present application will be further described in detail below in combination with the embodiments in the drawings.

[0047] As shown in Figures 1 to 7 , the sponge ring cutting machine climbing mechanism and the sponge ring cutting machine according to the present application specifically an embodiment.

[0048] As shown in Figure 1 and Figure 5 , the sponge ring cutting machine climbing mechanism of this embodiment comprises a rack 10 and an inner arc-shaped conveying device 20 and an outer arc-shaped conveying device 30 arranged on the rack 10.

[0049] As shown in Figure 3 and Figure 5 , the rack 10 is provided with an inner arc-shaped frame 11 and an outer arc-shaped frame 12, which are arranged equidistantly inside and outside.

[0050] As shown in Figure 1 , the inner arc-shaped conveying device 20 is an inner conveying belt 21 arranged around two inner transmission rollers 22, and the two ends of the inner transmission rollers 22 are mounted on the two sides of the inner arc-shaped frame 11.

[0051] As shown in Figure 3 , a plurality of support rollers 23 are arranged between the two inner transmission rollers 22 to support the inside of the inner conveying belt 21, and the two ends of the support rollers 23 are mounted on the two sides of the inner arc-shaped frame 11.

[0052] As shown in Figure 1 and Figure 2As shown, the outer arc-shaped conveying device 30 comprises four outer conveying belts 31, each of which is arranged around the periphery of two outer transmission rollers 32, the two ends of the outer transmission rollers 32 being mounted on the two sides of the outer arc-shaped frame 12; the width of the outer conveying belt 31 covers the entire conveying surface, and the plurality of outer conveying belts 31 are arranged continuously and side by side along the climbing track, and the outer transmission rollers 32 of adjacent two outer conveying belts 31 are connected by chain and sprocket transmission.

[0053] As shown in Figure 3 , a plurality of support rollers 23 are arranged on the outer side of the four outer conveying belts 31 and mounted on the two sides of the outer arc-shaped frame 12.

[0054] As shown in Figure 7 , two support rollers 23 are arranged between the two outer transmission rollers 32 to support the inner upper surface of the outer conveying belt 31, and the two ends of the support rollers 23 are mounted on the two sides of the outer arc-shaped frame 12. An intermediate position of the inner surface of the outer conveying belt 31 is provided with a tensioning roller 33, which supports the inner lower surface of the outer conveying belt 31 and plays a role in tensioning and adjusting the tightness of the belt, and the two ends of the tensioning roller 33 are mounted on the two sides of the outer arc-shaped frame 12.

[0055] As shown in Figure 1 , the inner conveying belt 21 and the outer conveying belt 31 respectively adhere to the inner and outer surfaces of the sponge during the sponge climbing process to drive it to climb upward.

[0056] The width of the outer conveying belt of the sponge ring cutting machine climbing mechanism covers the entire conveying surface, which increases the friction between the force surface and the outer conveying belt during the sponge climbing process, effectively prevents slipping, and improves the stability of the sponge conveying; the outer conveying belt conveys the sponge as a whole without any gap, so that the sponge will not be jammed in the gap during the climbing process and will not be torn, ensuring the quality of the product; the sponge climbing action is smooth and does not jam, which can adapt to high-speed transmission and improve the production efficiency of the product.

[0057] As shown in Figure 1 and Figure 4 , the sponge ring cutting machine climbing mechanism further comprises a counterweight guide device 40, which is provided with two counterweight guide belts 41 and four guide transmission rollers 42, each of which is arranged around the periphery of two guide transmission rollers 42, and the two ends of the guide transmission rollers 42 are mounted on the two sides of the rack 10.

[0058] As shown in Figure 4 , the bottom of the rack 10 is provided with a positioning roller 4a to position and support the inner surface of the counterweight guide belt 41.

[0059] As shown in Figure 5 , the counterweight guide belt 41 is wrapped around the outer side of the outer arc-shaped conveying device 30, and the counterweight guide belt 41 is tightly attached to the outer surface of the sponge and drives it to climb upward.

[0060] The counterweight guide device 40 applies an upward lifting force to the sponge through the counterweight guide belt 41, assisting the sponge to climb upward and preventing it from getting stuck.

[0061] like Figure 1 As shown, the climbing mechanism of the sponge ring cutting machine also includes a sponge feeding conveyor 50 and a sponge output conveyor 60; the frame 10 is also provided with an upper horizontal support 13 and a lower horizontal support 14 arranged vertically. Figure 3 As shown, the upper horizontal support 13 is connected to the inner arc-shaped frame 11, and the lower horizontal support 14 is connected to the outer arc-shaped frame 12.

[0062] like Figure 1 As shown, the cotton feeding conveyor 50 is a cotton feeding conveyor belt 51 that is wound around the two lower drive rollers 52. The two ends of the lower drive rollers 52 are installed on both sides of the lower horizontal support 14.

[0063] like Figure 3 As shown, several support rollers 23 are provided between the two lower drive rollers 52 to support the interior of the cotton conveyor belt 51. The two ends of the support rollers 23 are installed on both sides of the lower horizontal support 14.

[0064] like Figure 1 As shown, the cotton conveying device 60 is a cotton conveying belt 61 that is wound around the two upper drive rollers 62. The two ends of the upper drive rollers 62 are installed on both sides of the upper horizontal support 13.

[0065] like Figure 3 As shown, several support rollers 23 are provided between the two upper drive rollers 62 to support the interior of the cotton conveyor belt 61. The two ends of the support rollers 23 are installed on both sides of the upper horizontal bracket 13.

[0066] like Figure 1 As shown, a lower drive motor 70 is provided on one side of the lower horizontal support 14. The adjacent lower transmission roller 52 and the outer transmission roller 32 are connected by a sprocket and chain drive. The lower drive motor 70 drives the cotton feeding conveyor belt 51 and the outer conveyor belt 31 to rotate.

[0067] like Figure 1 As shown, an upper drive motor 80 is provided on one side of the end of the upper horizontal support 13. The upper drive motor 80 drives the inner conveyor belt 21 and the cotton output conveyor belt 61 to rotate respectively.

[0068] The fact that the infeed conveyor belt 51 and the outer conveyor belt 31 share the lower drive motor 70 is beneficial for synchronizing their movements. Similarly, the fact that the inner conveyor belt 21 and the outfeed conveyor belt 61 share the upper drive motor 80 is also beneficial for synchronizing their movements.

[0069] like Figure 1 andFigure 4 As shown in the drawings, the counterweight guiding device 40 is further provided with a guiding driving motor 43, which is installed on the frame 10 and drives the counterweight guiding belt 41 to rotate.

[0070] As shown in the drawings, Figure 4 and Figure 7 As shown in the drawings, the counterweight guiding device 40 is further provided with an upper inner side fixed pulley 44, an upper outer side fixed pulley 45, a lower fixed pulley 46, a movable pulley 47, a guiding rod 48 and a counterweight block 49.

[0071] As shown in the drawings, Figure 4 and Figure 7 The counterweight guiding belt 41 is sequentially wound around the lower fixed pulley 46, the upper outer side fixed pulley 45, the movable pulley 47 and the upper inner side fixed pulley 44, and the counterweight block 49 is connected to the movable pulley 47; the guiding rod 48 is vertically arranged, and the counterweight block 49 and the movable pulley 47 move up and down along the guiding rod 48.

[0072] The gravity of the counterweight block 49 applies an upward lifting force to the counterweight guiding belt 41, which is beneficial to the upward climbing of the sponge and avoids jamming.

[0073] As shown in the drawings, Figure 1 and Figure 3 The sponge ring cutting machine climbing mechanism further comprises a guide rail device 90, which is provided with a guide rail 91, and the lower part of the frame 10 is provided with a plurality of guide rail wheels 15 which move linearly along the guide rail 91. The arrangement of the guide rail device 90 is beneficial to the movement of the frame 10 and facilitates installation and maintenance.

[0074] As shown in the drawings, Figure 1 and Figure 3 The guide rail device 90 is further provided with a lead screw motor assembly 92, which drives the frame 10 to move linearly. The movement of the frame 10 is controlled with high precision by the lead screw motor assembly 92.

[0075] As shown in the drawings, Figure 1 and Figure 3 The inner side conveying belt 21, the incoming conveying belt 51 and the outgoing conveying belt 61 are each divided into a plurality of parallelly arranged conveying belts in the conveying direction. The design of dividing the inner side conveying belt 21, the incoming conveying belt 51 and the outgoing conveying belt 61 into a plurality of conveying belts is beneficial to saving the cost of the belts and facilitating installation.

[0076] The utility model further discloses a sponge ring cutting machine, which comprises the sponge ring cutting machine climbing mechanism.

[0077] The sponge ring cutting machine climbing mechanism and the sponge ring cutting machine, through the width of the outer side conveying belt covering the entire conveying surface and the cooperation with the guiding driving mechanism, improve the stability of sponge conveying and ensure the product quality.

[0078] In summary, the utility model as the content of the specification and the drawing, make the actual sample and test after using many times, from the test effect, prove that the utility model can reach the expected purpose, the practicality is self-evident. The above examples are only used to facilitate the content of the utility model, and not limited to its form; any person skilled in the art has common knowledge, without departing from the technical features and similar features of the utility model, equivalent embodiments made by using the disclosed technical content of the utility model, all belong to the protection scope of the utility model.

Claims

1. A sponge ring cutting machine climbing mechanism, characterized in that: The machine frame (10) is provided with an inner arc-shaped frame (11) and an outer arc-shaped frame (12) which are arranged equidistantly inside and outside; The inner arc-shaped conveying device (20) is an inner conveying belt (21) arranged around two inner transmission rollers (22), and the two ends of the inner transmission rollers (22) are mounted on the two sides of the inner arc-shaped frame (11); The outer arc-shaped conveying device (30) comprises a plurality of outer conveying belts (31), each of which is arranged around two outer transmission rollers (32), and the two ends of the outer transmission rollers (32) are mounted on the two sides of the outer arc-shaped frame (12); the width of the outer conveying belt (31) covers the entire conveying surface, and the plurality of outer conveying belts (31) are arranged continuously and side by side along the climbing track, and the outer transmission rollers (32) between the adjacent two outer conveying belts (31) are transmissionally connected; The inner conveying belt (21) and the outer conveying belt (31) respectively adhere to the inner and outer surfaces of the sponge to drive it to climb upward. The counterweight guide device (40) is provided with at least one counterweight guide belt (41) and two guide transmission rollers (42), the counterweight guide belt (41) is arranged around the two guide transmission rollers (42), and the two ends of the guide transmission rollers (42) are mounted on the two sides of the machine frame (10); 2. The sponge ring cutting machine climbing mechanism according to claim 1, characterized in that, The counterweight guide belt (41) surrounds the outer side of the outer arc-shaped conveying device (30), and the counterweight guide belt (41) closely adheres to the outer surface of the sponge and drives it to climb upward. The machine frame (10) is further provided with an upper horizontal support (13) and a lower horizontal support (14) arranged in an upper-lower manner, the upper horizontal support (13) is connected to the inner arc-shaped frame (11), and the lower horizontal support (14) is connected to the outer arc-shaped frame (12); 3. The sponging ring cutter climbing mechanism according to claim 1, characterized in that, The in-sponge conveying device (50) is an in-sponge conveying belt (51) arranged around two lower transmission rollers (52), and the two ends of the lower transmission rollers (52) are mounted on the two sides of the lower horizontal support (14); The out-sponge conveying device (60) is an out-sponge conveying belt (61) arranged around two upper transmission rollers (62), and the two ends of the upper transmission rollers (62) are mounted on the two sides of the upper horizontal support (13). The lower end of one side of the lower horizontal support (14) is provided with a lower driving motor (70), the adjacent lower transmission roller (52) and the outer transmission roller (32) are transmissionally connected, and the lower driving motor (70) drives the in-sponge conveying belt (51) and the outer conveying belt (31) to rotate; The upper end of one side of the upper horizontal support (13) is provided with an upper driving motor (80), and the upper driving motor (80) drives the inner conveying belt (21) and the out-sponge conveying belt (61) to rotate, respectively.

4. The sponging ring cutter climbing mechanism according to claim 3, characterized in that, ​ ​ 5. The sponging ring cutter climbing mechanism according to claim 2, characterized in that, The counterweight guiding device (40) is further provided with a guiding driving motor (43) which is installed on the frame (10) and drives the counterweight guiding belt (41) to rotate.

6. The sponging ring cutter climbing mechanism according to claim 2, characterized in that, The counterweight guiding device (40) is further provided with an upper inner side fixed pulley (44), an upper outer side fixed pulley (45), a lower fixed pulley (46), a movable pulley (47), a guiding rod (48) and a counterweight block (49). The counterweight guiding belt (41) sequentially passes through the lower fixed pulley (46), the upper outer side fixed pulley (45), the movable pulley (47) and the upper inner side fixed pulley (44), and the counterweight block (49) is connected to the movable pulley (47); the guiding rod (48) is vertically arranged, and the counterweight block (49) and the movable pulley (47) move up and down along the guiding rod (48).

7. The sponging ring cutter climbing mechanism according to claim 1, characterized in that, Further comprising a guide rail device (90) which is provided with a guide rail (91), and the frame (10) is provided with a plurality of guide rail wheels (15) which linearly move along the guide rail (91).

8. The sponge ring cutting machine climbing mechanism according to claim 7, characterized in that, The guide rail device (90) is further provided with a screw rod motor assembly (92) which drives the frame (10) to linearly move.

9. The sponging ring cutter climbing mechanism according to claim 3, characterized in that, The inner side conveying belt (21), the incoming sliver conveying belt (51) and the outgoing sliver conveying belt (61) are each divided into a plurality of belts which are arranged in parallel along the conveying direction.

10. A sponge ring cutting machine characterized by: The application further provides a sponge ring cutting machine climbing mechanism comprising the sponge ring cutting machine climbing mechanism as claimed in any one of claims 1 to 9.

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