Automatic cutting and forming device for cutting feathers

Abstract

The utility model discloses an automatic cutting and forming device for cutting feathers. The automatic cutting and forming device is used for cutting outer edge materials of the feathers to obtain feather pieces in required shapes. A feeding mechanism used for conveying feathers, a traction mechanism used for pulling the feathers forwards, a turnover mechanism used for turning over the feathers, a turnover mechanism used for turning over the feathers and a cutting mold used for cutting the feathers are arranged on the workbench. The traction mechanism and the turnover mechanism are both located on the front side of the feeding mechanism, the turnover mechanism is located on the right side of the traction mechanism, the turnover mechanism is located on the front side of the traction mechanism, and the cutting die is located on the left side of the turnover mechanism. The feather cutting device has the advantages that the working intensity of workers is relieved, and the feather cutting efficiency is greatly improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to the cutting of the outer edge material of feather, especially an automatic cutting forming device for cutting feather. BACKGROUND

[0002] The structure of the feather 1 for producing shuttlecock is shown in the figure, which comprises a feather stem 2, and the outer part of one end of the feather stem 2 is distributed with feather leaves. This feather 1 comes from the wings of domestic geese. When a batch of feathers 1 is collected, the process requires cutting from the middle area of the feather 1, that is, cutting off the outer edge material of the feather 1, so as to produce the finished feather piece shown in the figure. Figures 1-2 Figure 3

[0003] The method for producing finished feather in the workshop is that the worker takes out a feather 1 to be cut from the basket, places the feather 1 on the top surface of the concave die of the cutting die, and then controls the piston rod of the cylinder of the cutting die to extend downward. The piston rod drives the convex die to move downward, and the convex die moves toward the feather 1. When the convex die cooperates with the cavity of the concave die, the outer edge material of the feather 1 can be cut off. The finished feather piece cut off passes through the bottom port of the concave die downward and finally falls into the receiving box. The above operation is repeated for multiple times, and multiple feathers 1 can be cut into the required finished feather pieces.

[0004] However, although the method used in the workshop can cut the feather 1 into the required finished feather pieces, there are still the following technical defects in the technology:

[0005] When the worker places the feather 1 on the top surface of the concave die, the feather 1 sometimes automatically slides off the concave die, which causes the worker to place the feather 1 on the top surface of the concave die again. This not only increases the working strength of the worker, but also increases the cutting time of a single feather 1, which causes a long time to cut all the feathers 1 in the workshop into finished feather pieces, and thus reduces the cutting efficiency of the feather 1. Therefore, there is an urgent need for a cutting forming device that can reduce the working strength of the worker and greatly improve the cutting efficiency of the feather. CONTENT OF THE UTILITY MODEL

[0006] The utility model aims at overcoming the defects of the prior art, and provides an automatic cutting forming device for cutting feather, which can reduce the working strength of the worker and greatly improve the cutting efficiency of the feather.

[0007] ​​The utility model discloses a purpose through following technical scheme to realize: a kind of automatic cutting forming device for cutting feather, it includes workbench, the workbench is provided with for conveying feather feeding mechanism, for pulling forward feather traction mechanism, for turnover feather turnover mechanism, for turning over feather cutting die for cutting feather is arranged;The traction mechanism and turnover mechanism are all located in the front side of feeding mechanism, and turnover mechanism is located in the right side of traction mechanism, the turnover mechanism is located in the front side of traction mechanism, and the cutting die is located in the left side of turnover mechanism;

[0008] The traction mechanism includes screw-nut pair A being longitudinally arranged on the workbench, a clamping cylinder A is fixed on the right end surface of the moving platform A of screw-nut pair A, and the chuck A of clamping cylinder A faces right;

[0009] The turnover mechanism includes screw-nut pair B being longitudinally arranged on the workbench, a plurality of clamping cylinders B are fixed on the left end surface of the moving platform B of screw-nut pair B, and the chuck B of the plurality of clamping cylinders B all faces left;

[0010] The turnover mechanism includes a machine base fixed on the workbench, a turnover motor fixed on the rear end surface of the machine base, an output shaft of the turnover motor penetrates the machine base forward, and a frame is fixed on the extended end, two clamping cylinders C are fixed on the right end surface of the frame, the two clamping cylinders C are both extended to the outside of the frame, and the chuck C of the two clamping cylinders C all faces right;

[0011] The cutting die includes a vertical plate fixed on the workbench, a feeding cylinder fixed on the left end surface of the vertical plate, a piston rod of the feeding cylinder penetrates the vertical plate rightward, a sliding table is fixed on the extended end, a first cylinder is fixed on the bottom surface of the sliding table, a piston rod of the first cylinder penetrates the sliding table upward, a first plate is fixed on the extended end, and a female die is fixed on the top surface of the first plate;A gantry is arranged on the top surface of the sliding table, a second cylinder is fixed on the top surface of the gantry, a piston rod of the second cylinder penetrates the top wall of the gantry downward, a second plate is fixed on the extended end, and a male die is fixed on the bottom surface of the second plate, the male die is located directly above the cavity of the female die;A blanking hole is arranged in the sliding table and the first plate, and the blanking hole is connected with the cavity of the female die.

[0012] The feeding mechanism includes a machine box, a flat belt conveyor and an inclined conveyor arranged in the machine box, the flat belt conveyor and the inclined conveyor are arranged at an angle, and a gap is formed between the upper edge belt of the flat belt conveyor and the lower edge belt of the inclined conveyor.

[0013] The feeding mechanism further includes an upper conveyor and a lower conveyor arranged on the front side of the flat belt conveyor, and a gap is formed between the lower edge belt of the upper conveyor and the upper edge belt of the lower conveyor.

[0014] The left end surface of the moving table B of the turnover mechanism is fixed with three clamping cylinders B, and the three clamping cylinders B are arranged at intervals.

[0015] The cutting die further comprises two guide rails fixed on the table surface of the workbench and located directly below the sliding table, and two sliding blocks are fixed on the bottom surface of the sliding table and are slidingly installed on the two guide rails.

[0016] The cutting forming device further comprises a controller, which is electrically connected with the flat belt conveyor, the inclined conveyor, the upper conveyor, the lower conveyor, the screw nut pair A, the screw nut pair B, the turnover motor, the feeding cylinder, the first cylinder, the second cylinder, the clamping cylinder A, the clamping cylinder B and the clamping cylinder C through signal lines.

[0017] The utility model has the advantages of reducing the working intensity of workers and greatly improving the feather cutting efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is a structure schematic view of feather;

[0019] Figure 2 It is a top view of Figure 1 ; and

[0020] Figure 3 It is a structure schematic view of finished feather piece;

[0021] Figure 4 It is a structure schematic view of the utility model;

[0022] Figure 5 It is a partial enlarged view of I part of Figure 4 ; and

[0023] Figure 6 It is a structure schematic view of the feeding mechanism;

[0024] Figure 7 It is a structure schematic view of the traction mechanism;

[0025] Figure 8 It is a structure schematic view of the turnover mechanism;

[0026] Figure 9 It is a partial enlarged view of II part of Figure 8 ; and

[0027] Figure 10 It is a structure schematic view of the turnover mechanism;

[0028] Figure 11 It is a structure schematic view of the cutting die;

[0029] Figure 12 It is a structure schematic view of the concave die;

[0030] Figure 13 Structure diagram of the male die;

[0031] Figure 14 Structure diagram of the slide table;

[0032] Figure 15 Structure diagram of the shuttlecock moving to the opposite side of the clamping cylinder B of the turnover mechanism;

[0033] Figure 16 Figure 15 Partial enlarged view of the III part;

[0034] In the figure:

[0035] 1 - shuttlecock, 2 - feather shaft, 3 - workbench, 4 - feeding mechanism, 5 - traction mechanism, 6 - turnover mechanism, 7 - turnover mechanism, 8 - cutting die;

[0036] 9 - screw nut pair A, 10 - moving table A, 11 - clamping cylinder A, 12 - chuck A; 13 - screw nut pair B, 14 - moving table B, 15 - clamping cylinder B, 16 - chuck B;

[0037] 17 - machine base, 18 - turnover motor, 19 - frame, 20 - clamping cylinder C, 21 - chuck C;

[0038] 22 - vertical plate, 23 - feeding cylinder, 24 - slide table, 25 - first cylinder, 26 - first plate, 27 - female die, 28 - gantry, 29 - second cylinder, 30 - second plate, 31 - male die, 32 - blanking hole;

[0039] 33 - machine box, 34 - flat belt conveyor, 35 - inclined conveyor, 36 - upper conveyor, 37 - lower conveyor, 38 - guide rail, 39 - sliding block. DETAILED DESCRIPTION

[0040] The utility model will be further described in connection with the drawings, and the protection scope of the utility model is not limited to the following:

[0041] As Figures 4-14 shown in the figure, an automatic cutting and forming device for cutting shuttlecock, it includes workbench 3, the workbench 3 is provided with the feeding mechanism 4 for conveying shuttlecock 1, the traction mechanism 5 for pulling forward shuttlecock 1, the turnover mechanism 6 for turnover shuttlecock 1, the turnover mechanism 7 for turnover shuttlecock 1, the cutting die 8 for cutting shuttlecock 1;The traction mechanism 5 and turnover mechanism 6 are all located in the front side of feeding mechanism 4, and turnover mechanism 6 is located in the right side of traction mechanism 5, the turnover mechanism 7 is located in the front side of traction mechanism 5, and the cutting die 8 is located in the left side of turnover mechanism 7;

[0042] The traction mechanism 5 comprises a screw-nut pair A9 longitudinally arranged on the workbench 3, a clamping cylinder A11 fixed on the right end surface of a moving table A10 of the screw-nut pair A9, and a chuck A12 of the clamping cylinder A11 facing right. The turnover mechanism 6 comprises a screw-nut pair B13 longitudinally arranged on the workbench 3, a plurality of clamping cylinders B15 fixed on the left end surface of a moving table B14 of the screw-nut pair B13, and chucks B16 of the plurality of clamping cylinders B15 all facing left. Three clamping cylinders B15 are fixed on the left end surface of the moving table B14 of the turnover mechanism 6 and are arranged at intervals.

[0043] The turnover mechanism 7 comprises a machine base 17 fixed on the workbench 3, a turnover motor 18 fixed on the rear end surface of the machine base 17, an output shaft of the turnover motor 18 penetrating the machine base 17 forward, a frame 19 fixed on the extending end of the output shaft, two clamping cylinders C20 fixed on the right end surface of the frame 19, the two clamping cylinders C20 all extending outside the frame 19 rightward, and chucks C21 of the two clamping cylinders C20 all facing right. In the initial state, the included angle between the two chucks C21 on one clamping cylinder C20 is 180°.

[0044] The cutting die 8 comprises an upright plate 22 fixed on the tabletop of the workbench 3, a feeding cylinder 23 fixed on the left end surface of the upright plate 22, a piston rod of the feeding cylinder 23 penetrating the upright plate 22 rightward, a sliding table 24 fixed on the extending end of the piston rod, a first cylinder 25 fixed on the bottom surface of the sliding table 24, a piston rod of the first cylinder 25 penetrating the sliding table 24 upward, a first plate 26 fixed on the extending end of the piston rod, and a recess die 27 fixed on the top surface of the first plate 26. A gantry 28 is arranged on the top surface of the sliding table 24, a second cylinder 29 is fixed on the top surface of the gantry 28, a piston rod of the second cylinder 29 penetrates the top wall of the gantry 28 downward, a second plate 30 is fixed on the extending end of the piston rod, a protruding die 31 is fixed on the bottom surface of the second plate 30, and the protruding die 31 is located directly above a cavity of the recess die 27. A blanking hole 32 is arranged in the sliding table 24 and the first plate 26 and is in communication with the cavity of the recess die 27. The cutting die 8 further comprises two guide rails 38 fixed on the tabletop of the workbench 3 and located directly below the sliding table 24, and two sliding blocks 39 fixed on the bottom surface of the sliding table 24 and respectively slidingly installed on the two guide rails 38.

[0045] The feeding mechanism 4 comprises a machine box 33, a flat belt conveyor 34 and an inclined conveyor 35 arranged in the machine box 33. The flat belt conveyor 34 and the inclined conveyor 35 are arranged at an angle, and a gap is formed between an upper edge belt of the flat belt conveyor 34 and a lower edge belt of the inclined conveyor 35. The feeding mechanism 4 further comprises an upper conveyor 36 and a lower conveyor 37 arranged on the front side of the flat belt conveyor 34. A gap is formed between a lower edge belt of the upper conveyor 36 and an upper edge belt of the lower conveyor 37.

[0046] The cutting and forming device also includes a controller, which is electrically connected via signal lines to the flat belt conveyor 34, inclined conveyor 35, upper conveyor 36, lower conveyor 37, lead screw and nut pair A9, lead screw and nut pair B13, tilting motor 18, feed cylinder 23, first cylinder 25, second cylinder 29, clamping cylinder A11, clamping cylinder B15, and clamping cylinder C20. Workers can control the start or stop of the flat belt conveyor 34, inclined conveyor 35, upper conveyor 36, lower conveyor 37, lead screw and nut pair A9, lead screw and nut pair B13, first cylinder 25, second cylinder 29, clamping cylinder A11, clamping cylinder B15, and clamping cylinder C20 through the controller. Simultaneously, it can also control the extension or retraction of the piston rod of the feed cylinder 23, thus facilitating worker operation and exhibiting a high degree of automation.

[0047] The working process of this utility model is as follows:

[0048] S1. The flat belt conveyor 34 and inclined conveyor 35 of the control feeding mechanism 4 are started. The flat belt of the flat belt conveyor 34 rotates clockwise and the flat belt of the inclined conveyor 35 rotates counterclockwise. Then the upper conveyor 36 and lower conveyor 37 of the control feeding mechanism 4 are started. The flat belt of the lower conveyor 37 rotates clockwise and the flat belt of the upper conveyor 36 rotates counterclockwise.

[0049] S2. The specific steps for cutting the first feather 1 are as follows:

[0050] S21. The worker takes out a piece from the basket. Figures 1-2 The feather 1 shown is placed flat on the flat belt of the flat belt conveyor 34. The flat belt conveys the feather 1 forward. After the feather 1 passes through the gap between the flat belt conveyor 34 and the inclined conveyor 35, the feather 1 enters the gap between the upper conveyor 36 and the lower conveyor 37. The upper conveyor 36 and the lower conveyor 37 continue to convey the feather 1 forward.

[0051] S22. When the worker observes that the shaft 2 of feather 1 moves into the chuck A12 of the clamping cylinder A11 of the traction mechanism 5, he controls the clamping cylinder A11 to start, and the chuck A12 on the clamping cylinder A11 closes, clamping the shaft 2 of feather 1; then he controls the moving table A10 of the lead screw nut pair A9 of the traction mechanism 5 to move forward, and the moving table A10 drives the clamping cylinder A11 to move forward, thereby driving the clamped feather 1 to move forward synchronously.

[0052] S23. When feather 1 moves to a position opposite to the clamping cylinder B15 of the turnover mechanism 6, as... Figures 15-16As shown, the screw-nut pair A9 of the traction mechanism 5 is controlled to close, and the moving table A10 no longer moves forward, and then the three clamping cylinders B15 of the rotation mechanism 6 are controlled to start, the clamping heads B16 of the clamping cylinders B15 are closed, and the clamping heads B16 clamps and fixes the feather 1; then the clamping cylinder A11 of the traction mechanism 5 is controlled to close, and the clamping head A12 no longer clamps the feather 1;

[0053] S24, the moving table B14 of the screw-nut pair B13 of the rotation mechanism 6 is controlled to move forward, the three clamping cylinders B15 are synchronously moved forward by the moving table B14, and then the clamped feather 1 is synchronously moved forward;

[0054] S25, when the feather 1 works to the opposite of the clamping cylinder C20 of the turnover mechanism 7, the screw-nut pair B13 of the rotation mechanism 6 is controlled to close, and the moving table B14 no longer moves forward, and then the two clamping cylinders C20 of the turnover mechanism 7 are controlled to start, the clamping heads C21 are closed by the clamping cylinders C20, at this time, the clamping heads C21 of the two clamping cylinders C20 clamp and fix the front and rear ends of the feather 1 respectively; then the three clamping cylinders B15 of the rotation mechanism 6 are controlled to close, at this time, the three clamping heads B16 no longer clamp the feather 1;

[0055] S26, the turnover motor 18 of the turnover mechanism 7 is controlled to start, the frame 19 is rotated by the turnover motor 18, the two clamping cylinders C20 are synchronously rotated by the frame 19, and then the clamped feather 1 is synchronously rotated, when the feather 1 is rotated by 180°, the controller controls the turnover motor 18 to close, at this time, the feather 1 is in a suspended state;

[0056] S27, the piston rod of the feed cylinder 23 of the cutting die 8 is controlled to stretch out to the right, the piston rod drives the sliding table 24 to move to the right, and then the first cylinder 25, the concave die 27, the second cylinder 29 and the convex die 31 are synchronously moved to the right; when the piston rod of the feed cylinder 23 stretches out to the set stroke, the controller controls the feed cylinder 23 to close, at this time, the convex die 31 is just above the feather 1, and the concave die 27 is just below the feather 1;

[0057] S28, the piston rod of the first cylinder 25 of the cutting die 8 is controlled to stretch upward, the piston rod drives the first plate 26 to move upward, the first plate 26 drives the concave die 27 to move toward the feather 1, at the same time, the piston rod of the second cylinder 29 of the cutting die 8 is controlled to stretch downward, the piston rod drives the second plate 30 to move downward, the second plate 30 drives the convex die 31 to move toward the feather 1, when the convex die 31 cooperates with the cavity of the concave die 27, the outer edge of the feather 1 can be cut off, the finished feather piece obtained after cutting passes through the blanking hole 32 of the first plate 26 and the blanking hole 32 of the slide table 24 in turn downward, finally the finished feather piece falls below the workbench 3, so that the first feather 1 is cut into the required finished feather piece, and the structure of the finished feather piece is as shown in Figure 3

[0058] S3, the worker repeats the operation of step S2 multiple times, so that all the feathers 1 in the workshop can be cut into the required finished feather pieces.

[0059] In step S2, the cutting and forming device first cooperates the feeding mechanism 4, the traction mechanism 5, the turnover mechanism 6 and the turnover mechanism 7 to suspend the feather 1 between the concave die 27 and the convex die 31 of the cutting die 8, and then cut the feather 1 into the required finished feather piece by the cutting die 8. It can be seen that, compared with the cutting method in the workshop, the worker does not need to manually place the feather 1 on the top surface of the concave die 27, thereby greatly reducing the working intensity of the worker. In addition, since the feather 1 is cut in a clamped state and in a suspended state, the feather 1 is effectively prevented from falling down, so that the worker does not need to frequently place the feather, thereby realizing that all the feathers in the workshop can be cut into the required finished feather pieces in a short time, and the cutting efficiency of the feather is greatly improved.

[0060] Finally, it should be noted that: the above only describes the preferred embodiments of the present application and is not used to limit the present application, although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, the technical solutions recorded in the foregoing embodiments can be modified, or some technical features can be replaced. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.​

Claims

1. An automated cutting and shaping device for cutting feathers, characterized in that: It includes the workbench (3), the feeding mechanism (4) for conveying the feather (1) is provided on the workbench (3), the traction mechanism (5) for pulling forward the feather (1), the turnover mechanism (6) for circulating the feather (1), the turnover mechanism (7) for turning over the feather (1), the cutting die (8) for cutting the feather (1) is provided; The traction mechanism (5) and turnover mechanism (6) are all located in the front side of feeding mechanism (4), and the turnover mechanism (6) is located in the right side of traction mechanism (5), the turnover mechanism (7) is located in the front side of traction mechanism (5), the cutting die (8) is located in the left side of turnover mechanism (7); The traction mechanism (5) includes the screw nut pair A (9) longitudinally arranged on the workbench (3), the right end surface of the moving table A (10) of screw nut pair A (9) is fixedly provided with a clamping cylinder A (11), the chuck A (12) of clamping cylinder A (11) is rightward; The turnover mechanism (6) includes the screw nut pair B (13) longitudinally arranged on the workbench (3), the left end surface of the moving table B (14) of screw nut pair B (13) is fixedly provided with a plurality of clamping cylinders B (15), the chuck B (16) of a plurality of clamping cylinders B (15) is all leftward; The turnover mechanism (7) includes the machine base (17) fixedly provided on the workbench (3), the turnover motor (18) fixedly provided on the rear end surface of machine base (17), the output shaft of turnover motor (18) penetrates machine base (17) forward, and the extending end is fixedly provided with a frame (19), the right end surface of frame (19) is fixedly provided with two clamping cylinders C (20), two clamping cylinders C (20) are all extended to the outside of frame (19) rightward, and the chuck C (21) of two clamping cylinders C (20) is all rightward; The cutting die (8) includes the vertical plate (22) fixedly provided on the table surface of workbench (3), the feed cylinder (23) fixedly provided on the left end surface of vertical plate (22), the piston rod of feed cylinder (23) penetrates vertical plate (22) rightward, and the extending end is fixedly provided with a sliding table (24), the bottom surface of sliding table (24) is fixedly provided with a first cylinder (25), the piston rod of first cylinder (25) penetrates sliding table (24) upward, and the extending end is fixedly provided with a first plate (26), the top surface of first plate (26) is fixedly provided with a recess die (27); The top surface of sliding table (24) is provided with a gantry (28), the top surface of gantry (28) is fixedly provided with a second cylinder (29), the piston rod of second cylinder (29) penetrates the top wall of gantry (28) downward, and the extending end is fixedly provided with a second plate (30), the bottom surface of second plate (30) is fixedly provided with a convex die (31), and the convex die (31) is located directly above the cavity of recess die (27); The blanking hole (32) in communication with the cavity of recess die (27) is formed in the sliding table (24) and the first plate (26).

2. An automatic cutting and molding device for cutting and molding feathers according to claim 1, characterized in that: The feeding mechanism (4) comprises a machine box (33), a flat belt conveyor (34) and an inclined conveyor (35) arranged in the machine box (33), the flat belt conveyor (34) and the inclined conveyor (35) are arranged at an angle, and a gap is formed between the upper edge belt of the flat belt conveyor (34) and the lower edge belt of the inclined conveyor (35).

3. An automated cutting and forming device for cutting and forming feathers as claimed in claim 2, wherein: The feeding mechanism (4) further comprises an upper conveyor (36) and a lower conveyor (37) arranged on the front side of the flat belt conveyor (34), and a gap is formed between the lower edge belt of the upper conveyor (36) and the upper edge belt of the lower conveyor (37).

4. An automated cutting and forming device for cutting and forming feathers as claimed in claim 3, wherein: Three clamping air cylinders B (15) are fixed on the left end face of the moving table B (14) of the turnover mechanism (6), and the three clamping air cylinders B (15) are arranged at intervals.

5. An automated cutting and forming device for cutting and forming feathers as claimed in claim 4, wherein: The cutting die (8) further comprises two guide rails (38) fixed on the table surface of the workbench (3) and located directly below the sliding table (24), and two sliding blocks (39) are fixed on the bottom surface of the sliding table (24) and slidably installed on the two guide rails (38).

6. An automated cutting and forming device for cutting and forming feathers as claimed in claim 5, wherein: The cutting forming device further comprises a controller, and the controller is electrically connected with the flat belt conveyor (34), the inclined conveyor (35), the upper conveyor (36), the lower conveyor (37), the screw-nut pair A (9), the screw-nut pair B (13), the overturning motor (18), the feeding air cylinder (23), the first air cylinder (25), the second air cylinder (29), the clamping air cylinder A (11), the clamping air cylinder B (15) and the clamping air cylinder C (20) through signal lines.

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