High-temperature carbonization device for bamboo processing
By designing a combination of support frame, carbonization box, rotating sleeve and ventilation system, the problem of uneven carbonization of bamboo was solved, achieving uniform carbonization of bamboo and improving the strength of bamboo.
Patent Information
- Application Number
- CN202520481981.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-18
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2035-03-18
AI Technical Summary
Existing bamboo carbonization methods suffer from the problem that unilateral heating causes the lower bamboo to carbonize too quickly while the top bamboo does not conduct heat sufficiently, resulting in some bamboo failing to carbonize properly and not meeting strength requirements.
Design a high-temperature carbonization device including a support frame, a carbonization box, a rotating sleeve, an exhaust port, and an exhaust pipe. Uniform heating is achieved through the rotation of the carbonization box and the exhaust system. Heat conduction and pressure discharge are achieved through a combination structure of partition plates, ventilation holes, and closing plates. Stable rotation heating is achieved by combining motor control.
Uniform heating was achieved inside the bamboo carbonization box, solving the problem of insufficient heat for the top layer of bamboo, improving the carbonization effect, and ensuring that the bamboo strength meets the requirements.
Smart Images
Figure CN223877179U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to bamboo processing technical field more specifically, the utility model relates to a high temperature carbonization device for bamboo processing. BACKGROUND
[0002] Bamboo processing usually includes two stages of primary processing and deep processing, the primary processing mainly cuts bamboo, saws into strips and carries out simple polishing treatment, so that it looks beautiful and is suitable for further processing, and the deep processing includes selling the primary processed bamboo to bamboo product or bamboo mat processing factory for secondary processing to make finished products such as bamboo basket, bamboo chair and bamboo chopstick.
[0003] In order to increase the strength of bamboo, the strength of bamboo can be improved by carbonization, and the existing bamboo carbonization method is to heat the box containing bamboo in a semi-closed environment to form a carbonized layer on the surface of bamboo, thereby enhancing the strength of bamboo.
[0004] However, the existing heating method is unilateral heating, the lower layer of bamboo carbonizes faster, and the top layer of bamboo has not conducted enough heat, which leads to the problem that part of the bamboo carbonization is unqualified and the strength of the bamboo does not meet the regulations. UTILITY MODEL CONTENT
[0005] In order to overcome the above-mentioned defects of the prior art, the utility model provides a high temperature carbonization device for bamboo processing.
[0006] In order to achieve the above-mentioned purpose, the utility model provides the following technical scheme: a high temperature carbonization device for bamboo processing, including support frame, the inside rotation of support frame is connected with carbonization box, the outside rotation of carbonization box is connected with rotation sleeve, the inside of support frame is fixedly connected with rotation sleeve away from carbonization box position, the position of carbonization box outside close to rotation sleeve is equipped with exhaust port, the position of support frame top close to rotation sleeve is equipped with open port, the position of rotation sleeve close to open port is fixedly connected with exhaust pipe, the inside of exhaust pipe and rotation sleeve is communicated.
[0007] Further, the inside of the carbonization box is fixedly connected with a partition plate, the top of the partition plate is provided with a ventilation hole, one end of the partition plate is abutted with a closing plate, the inside of the closing plate is provided with a communication hole, the outside of the closing plate is provided with an embedding hole, and the inside of the carbonization box close to the embedding hole is fixedly connected with a positioning block.
[0008] Further, the ventilation holes are linearly arranged on one side of the partition plate, the communication holes are circularly arranged on the inside of the communication hole, the outside of the closing plate close to the embedding hole is provided with a sliding groove, and the positioning block is slidingly connected in the inside of the sliding groove.
[0009] Further, the closing plate is fixedly connected with a connecting rod at one end away from the partition plate, and the connecting rod is fixedly connected with a sealing door at one end away from the closing plate, and the sealing door is embedded in the inside of the carbonization box away from the partition plate.
[0010] Further, the connecting rod is symmetrically arranged in two groups, and is fixedly connected at opposite sides of the closing plate and the sealing door.
[0011] Further, the support frame is fixedly connected with a motor at one side away from the carbonization box, and the motor output end is fixedly connected at one end of the carbonization box and rotatably connected in the inside of the support frame.
[0012] The technical effects and advantages of the high-temperature carbonization device for bamboo processing are as follows:
[0013] The bamboo in the carbonization box can be uniformly heated by rotating the carbonization box, and the carbonization box rotates in the rotating sleeve to make the heat and pressure discharge along the exhaust port and the exhaust pipe, so that the bamboo in the carbonization box is uniformly heated, and the problem that the bamboo in the top layer does not reach enough heat, resulting in that the bamboo is partially carbonized and does not meet the requirements, is solved, and the uniform carbonization effect of the bamboo in the carbonization box is improved. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 It is a whole structure schematic view of the utility model.
[0015] Figure 2 It is a partition plate cross-section structure schematic view in the utility model.
[0016] Figure 3 It is a whole cross-section structure schematic view in the utility model.
[0017] Figure 4 It is a carbonization box cross-section structure schematic view in the utility model.
[0018] Figure 5 It is a Figure 4 Enlarged structure schematic view of A in the utility model.
[0019] Figure 6 It is a rotating sleeve cross-section structure schematic view in the utility model.
[0020] In the drawing:
[0021] 1, support frame; 2, carbonization box; 3, partition plate; 4, ventilation hole; 5, exhaust port; 6, rotating sleeve; 7, exhaust pipe; 8, closing plate; 9, communication hole; 10, embedded hole; 11, positioning block; 12, sliding groove; 13, motor; 14, connecting rod; 15, sealing door; 16, open port. DETAILED DESCRIPTION
[0022] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of the present application.
[0023] Please refer to Figure 1 - Figure 6 As shown in FIG. 1, a high-temperature carbonization device for bamboo processing includes a support frame 1, a carbonization box 2 is rotatably connected inside the support frame 1, a rotating sleeve 6 is rotatably connected outside the carbonization box 2, the rotating sleeve 6 is fixedly connected to the inside of the support frame 1 away from the carbonization box 2, an exhaust port 5 is formed on the outside of the carbonization box 2 close to the rotating sleeve 6, an opening 16 is formed on the top of the support frame 1 close to the rotating sleeve 6, an exhaust pipe 7 is fixedly connected to the position of the rotating sleeve 6 close to the opening 16, and the exhaust pipe 7 is in communication with the inside of the rotating sleeve 6.
[0024] The bamboo to be processed is placed inside the carbonization box 2, fuel is added above the support frame 1 and below the carbonization box 2, and the bamboo inside the carbonization box 2 is carbonized by heating. After heating, pressure is generated inside the carbonization box 2. At this time, rotating the carbonization box 2 can make the bamboo inside the carbonization box 2 be heated evenly. When the carbonization box 2 is heated and rotated, the pressure and gas inside the carbonization box 2 are discharged from the exhaust pipe 7 along the exhaust port 5. The bamboo inside the carbonization box 2 is heated evenly, and the problem that the bamboo on the top layer does not reach enough heat, resulting in that the bamboo is partially carbonized unqualifiedly and the strength of the bamboo does not meet the regulations is solved. The uniform carbonization effect of the bamboo inside the carbonization box 2 is improved.
[0025] As shown in FIG. 2, a partition plate 3 is fixedly connected inside the carbonization box 2, a ventilation hole 4 is formed on the top of the partition plate 3, a closing plate 8 is abutted at one end of the partition plate 3, a communication hole 9 is formed in the inside of the closing plate 8, an embedding hole 10 is formed on the outside of the closing plate 8, and a positioning block 11 is fixedly connected inside the carbonization box 2 close to the embedding hole 10. Figure 2 Figure 5 The bamboo can be separated by the partition plate 3, the heat can be transmitted to each other by the ventilation hole 4, the closing plate 8 is installed inside the carbonization box 2 by relying on the embedding hole 10, the position of the closing plate 8 is limited by the positioning block 11, and the heat generated inside the carbonization box 2 can be discharged along the communication hole 9. The stable conduction temperature and the effect of stable overturning of the bamboo are improved.
[0026] As shown in FIG. 3, a rotating sleeve 6 is fixedly connected to the inside of the support frame 1 away from the carbonization box 2, an exhaust port 5 is formed on the outside of the carbonization box 2 close to the rotating sleeve 6, an opening 16 is formed on the top of the support frame 1 close to the rotating sleeve 6, an exhaust pipe 7 is fixedly connected to the position of the rotating sleeve 6 close to the opening 16, and the exhaust pipe 7 is in communication with the inside of the rotating sleeve 6.
[0027] As shown in FIG. 4, a partition plate 3 is fixedly connected inside the carbonization box 2, a ventilation hole 4 is formed on the top of the partition plate 3, a closing plate 8 is abutted at one end of the partition plate 3, a communication hole 9 is formed in the inside of the closing plate 8, an embedding hole 10 is formed on the outside of the closing plate 8, and a positioning block 11 is fixedly connected inside the carbonization box 2 close to the embedding hole 10. Figure 2 Figure 6 As shown, the plurality of groups of ventilation holes 4 are linearly arranged on one side of the partition plate 3, the plurality of groups of communication holes 9 are circumferentially arranged on the inside of the communication hole 9, the sliding groove 12 is arranged on the outside of the closing plate 8 near the embedded hole 10, and the positioning block 11 is slidingly connected to the inside of the sliding groove 12.
[0028] The closing plate 8 is placed inside the carbonization box 2 through the embedded hole 10, and then the closing plate 8 is rotated through the sliding groove 12, and the positioning block 11 slides along the sliding groove 12 to prevent the closing plate 8 from falling off from one side of the positioning block 11. The plurality of groups of communication holes 9 can better discharge the pressure generated by the bamboo between the partition plates 3, and the plurality of groups of ventilation holes 4 can ensure that the temperature can be conducted on both sides of the partition plate 3.
[0029] As shown in Figure 2 - Figure 6 The closing plate 8 is fixedly connected to the connecting rod 14 away from the partition plate 3, the connecting rod 14 is fixedly connected to the sealing door 15 away from the closing plate 8, the sealing door 15 is embedded in the inside of the carbonization box 2 away from the partition plate 3, and the connecting rod 14 is symmetrically arranged in two groups.
[0030] The connecting rod 14 can connect the closing plate 8 and the sealing door 15, so that the sealing door 15 can control the rotation of the closing plate 8, so that the closing plate 8 can be stably installed in the carbonization box 2, and the sealing door 15 can also control the sealing of the carbonization box 2, achieving the sealing effect of the carbonization box 2, avoiding heat conduction to the closing plate 8, and being inconvenient for controlling the fixation of the closing plate 8.
[0031] As shown in Figure 1 - Figure 6 The support frame 1 is fixedly connected to the motor 13 away from the carbonization box 2, the output end of the motor 13 is fixedly connected to one end of the carbonization box 2, and the output end of the motor 13 is rotatably connected to the inside of the support frame 1.
[0032] The motor 13 can control the rotation of the carbonization box 2, so as to ensure the stable rotation of the carbonization box 2 during heating, achieving the effect of stable heating control.
[0033] Working principle: the bamboo to be processed is placed inside the carbonization box 2, fuel is added above the support frame 1 and below the carbonization box 2, the bamboo inside the carbonization box 2 is carbonized by heating, and the bamboo inside the carbonization box 2 will generate pressure after heating, at this time rotating the carbonization box 2 can make the bamboo inside the carbonization box 2 evenly heated, and the pressure and gas inside the carbonization box 2 will be discharged from the exhaust pipe 7 along the exhaust port 5 when the carbonization box 2 is heated and rotated, achieving uniform heating of the bamboo inside the carbonization box 2, solving the problem that the top layer of bamboo has not reached enough heat, resulting in partial carbonization of the bamboo, and the strength of the bamboo does not meet the requirements, improving the uniform carbonization effect of the bamboo inside the carbonization box 2, the bamboo can be separated by the partition plate 3, and the heat can be transferred to each other through the ventilation hole 4, the closure plate 8 is installed inside the carbonization box 2 by the embedded hole 10, the position of the closure plate 8 is limited by the positioning block 11, and the heat generated inside the carbonization box 2 can be discharged along the communication hole 9, improving the stable conduction temperature and the effect of stable turning of the bamboo, the closure plate 8 is put into the carbonization box 2 by the embedded hole 10, then the closure plate 8 is rotated by the sliding groove 12, then the positioning block 11 slides along the sliding groove 12, which can prevent the closure plate 8 from falling off from one side of the positioning block 11, and multiple communication holes 9 can better discharge the pressure generated by the bamboo between the partition plates 3, and multiple ventilation holes 4 can ensure that the temperature can be conducted on both sides of the partition plate 3, the closure plate 8 and the sealing door 15 are connected by the connecting rod 14, so that the sealing door 15 can control the rotation of the closure plate 8, so that the closure plate 8 can be stably installed inside the carbonization box 2, and the sealing door 15 can also control the sealing of the carbonization box 2, achieving the sealing effect of the carbonization box 2, avoiding the inconvenience of controlling the fixation of the closure plate 8, the carbonization box 2 can be rotated by the motor 13, so as to ensure the stable rotation of the carbonization box 2 during heating, achieving the effect of stable heating control.
[0034] The above is only a specific embodiment of the present application, but the protection scope of the present application is not limited thereto, any skilled person in the art can easily think of changes or replacements within the technical scope disclosed in the present application, which should be covered within the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.
Claims
1. A high-temperature carbonization device for processing bamboo, comprising a support frame (1), characterized in that; The inside of the support frame (1) is rotatably connected with a carbonization box (2), the outside of the carbonization box (2) is rotatably connected with a rotating sleeve (6), the rotating sleeve (6) is fixedly connected to the inside of the support frame (1) away from the carbonization box (2), the position close to the rotating sleeve (6) of the outside of the carbonization box (2) is provided with an exhaust port (5), the position close to the rotating sleeve (6) of the top of the support frame (1) is provided with an opening (16), the position close to the opening (16) of the rotating sleeve (6) is fixedly connected with an exhaust pipe (7), and the exhaust pipe (7) is in communication with the inside of the rotating sleeve (6).
2. The high-temperature carbonization device for bamboo processing according to claim 1, characterized in that, The inside of the carbonization box (2) is fixedly connected with a partition plate (3), the top of the partition plate (3) is provided with a ventilation hole (4), one end of the partition plate (3) is abutted with a closing plate (8), the inside of the closing plate (8) is provided with a communication hole (9), the outside of the closing plate (8) is provided with an embedding hole (10), and the position close to the embedding hole (10) of the inside of the carbonization box (2) is fixedly connected with a positioning block (11).
3. The high-temperature carbonization device for bamboo processing according to claim 2, characterized in that, The ventilation holes (4) are linearly arranged on one side of the partition plate (3), the communication holes (9) are circumferentially arranged on the inside of the communication holes (9), the position close to the embedding hole (10) of the outside of the closing plate (8) is provided with a sliding groove (12), and the positioning block (11) is slidingly connected in the inside of the sliding groove (12).
4. The high-temperature carbonization device for bamboo processing according to claim 3, characterized in that, The end of the closing plate (8) away from the partition plate (3) is fixedly connected with a connecting rod (14), the end of the connecting rod (14) away from the closing plate (8) is fixedly connected with a sealing door (15), and the sealing door (15) is embedded in the inside of the carbonization box (2) away from the partition plate (3).
5. The high-temperature carbonization device for bamboo processing according to claim 4, characterized in that, The connecting rods (14) are symmetrically arranged, and the connecting rods (14) are fixedly connected to the opposite sides of the closing plate (8) and the sealing door (15).
6. The high-temperature carbonization device for bamboo processing according to claim 1, characterized in that, The side of the support frame (1) away from the carbonization box (2) is fixedly connected with a motor (13), one end of the motor (13) is fixedly connected to the carbonization box (2), and the output end of the motor (13) is rotatably connected to the inside of the support frame (1).