Prefabricated part vertical mold manufacturing equipment
By designing mold boxes with varying heights to accommodate different mold sizes, the problems of increased costs and low efficiency caused by mold mismatch were solved, resulting in cost reduction and efficiency improvement.
Patent Information
- Application Number
- CN202422687737.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-05
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2034-11-05
AI Technical Summary
In existing precast component mold making equipment, incompatibility of the molds leads to the need for additional templates, increasing costs and reducing production efficiency.
The mold box is designed with one side of the top being higher to form the upper edge of the outer page mold, and the other side being lower to form the lower edge of the inner page mold. This design accommodates the height differences of different molds. Combined with the hanging structure and limiting fixtures, it ensures the stability and adaptability of the mold.
It reduces production costs and improves the production efficiency of prefabricated components. Through the adaptability design of the mold, the assembly and disassembly process of the mold is simplified.
Smart Images

Figure CN223877188U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to prefabricated component vertical formwork manufacturing technical field, especially a prefabricated component vertical formwork manufacturing equipment. BACKGROUND
[0002] The prefabricated component vertical formwork manufacturing equipment usually comprises a plurality of interval arrangement mould boxes, the prefabricated component mould is clamped between two adjacent mould boxes, then the prefabricated component mould is poured with concrete, after the completion of production, the prefabricated component mould that is poured is taken out, after the mould is removed, the prefabricated component finished product is obtained.
[0003] For the prefabricated component with the thermal insulation layer, the prefabricated component mould usually comprises the outer page mould, the inner page mould and the thermal insulation layer arranged between the outer page mould and the inner page mould, wherein the outer page mould is usually larger in size than the inner page mould, mainly reflected in that the outer page is higher in height relative to the inner page. However, when such mould is arranged between the mould boxes, only one side of the size is usually adaptive. If the side of the mould box where the outer page mould is located is adaptive, the height of the side of the mould box where the inner page mould is located is too high, and conversely, if the side of the mould box where the inner page mould is located is adaptive, the height of the side of the mould box where the outer page mould is located is too low. In this case, the formwork is usually additionally arranged to compensate for the side that is not adaptive, which not only increases the cost, but also reduces the production efficiency of the prefabricated component.
[0004] Therefore, the utility model is provided. TECHNICAL SOLUTION
[0005] The utility model aims at overcoming the above technical defects, and provides a prefabricated component vertical formwork manufacturing equipment to solve the technical problems in the related art.
[0006] In order to achieve the above technical purpose, the utility model adopts the following technical scheme:
[0007] According to one aspect of the utility model, a prefabricated component vertical formwork manufacturing equipment is provided, which comprises a plurality of interval arrangement mould boxes; one side of the top of the mould box is higher, forming a high upper edge side of the outer page mould for fitting the prefabricated component, and the other side of the top is lower, forming a low upper edge side of the inner page mould for fitting the prefabricated component.
[0008] Optionally, the top of the high upper edge side is protruded upwards to form a protruding structure away from one end of the low upper edge side.
[0009] Optionally, it further comprises a prefabricated component mould, the prefabricated component mould comprises the outer page mould, the inner page mould and the thermal insulation layer between the outer page mould and the inner page mould, wherein the top of the outer page mould is provided with a hanging structure, the hanging structure comprises a downwardly-structured groove for hanging on the protruding structure of the high upper edge side.
[0010] Optionally, the prefabricated component mold further comprises an inner page supporting tool, one end of the inner page supporting tool abutting against the side mold of the inner page mold, and the other end abutting against the side mold of the outer page mold.
[0011] Optionally, the heat preservation layer is further provided with a heat preservation layer limiting tool for limiting the forward and backward movement of the heat preservation layer on the side close to the inner page mold.
[0012] Optionally, the side mold of the inner page mold is provided with a steel bar hole for the horizontal steel bar of the prefabricated component to pass through, and the side mold of the inner page mold is further provided with a plugging component for closing the steel bar hole after the horizontal steel bar passes through the steel bar hole.
[0013] Optionally, the inner page mold and the outer page mold are connected through a connecting tool.
[0014] Optionally, the top of the inner page mold is further provided with a detachable longitudinal steel bar limiting plate, the longitudinal steel bar limiting plate is provided with an opening for the longitudinal steel bar of the prefabricated component to pass through, and the longitudinal steel bar limiting plate is arranged obliquely.
[0015] Optionally, the outer page mold comprises a top mold, and the top mold is provided with an outer page pouring opening along the length direction of the outer page mold.
[0016] Optionally, the top mold of the outer page mold and the bottom mold of the outer page mold are both configured to have a tongue-and-groove structure.
[0017] Optionally, the side mold of the outer page mold is protruded inward on the side close to the inner page mold to adapt to the size difference between the heat preservation layer and the outer page of the prefabricated component.
[0018] The prefabricated component vertical mold manufacturing equipment provided by the utility model has different heights of the front and back sides of the mold box, one side is higher, and the other side is lower, and the higher side is used for forming the outer page mold for fitting the prefabricated component, and the lower side is used for forming the inner page mold for fitting the prefabricated component. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 The utility model provides a whole structure schematic view of prefabricated component vertical mold manufacturing equipment for the embodiment of the utility model;
[0020] Figure 2 The Figure 1 The enlarged structure schematic view at the two mold boxes;
[0021] Figure 3 The Figure 2Structure diagram of another angle;
[0022] Figure 4 For Figure 1 Structure diagram of another angle of the top;
[0023] Figure 5 Structure diagram of a prefabricated component mold of a prefabricated component vertical mold manufacturing equipment provided by an embodiment of the present application;
[0024] Figure 6 For Figure 5 Structure diagram of another angle;
[0025] Figure 7 For Figure 6 Structure diagram of another angle of the top;
[0026] Figure 8 Structure diagram of a prefabricated component mold of a prefabricated component vertical mold manufacturing equipment provided by an embodiment of the present application (omitting the thermal insulation layer);
[0027] Figure 9 For Figure 8 Structure diagram of another angle of the top;
[0028] Figure 10 For Figure 8 Structure diagram of another angle of the top;
[0029] Figure 11 For Figure 10 Structure diagram of another angle of the top;
[0030] Figure 12 For Figure 8 Structure diagram of another angle of the top;
[0031] Figure 13 For Figure 8 Structure diagram of another angle of the top;
[0032] Figure 14 For Figure 8 Structure diagram of another angle of the top;
[0033] Figure 15 Structure diagram of a prefabricated component vertical mold manufacturing equipment provided by an embodiment of the present application;
[0034] In the figure:
[0035] 1-mold box; 2-outer page mold; 3-high top side; 4-inner page mold; 5-low top side; 6-protruding structure; 7-thermal insulation layer; 8-hanging structure; 9-groove; 10-inner page supporting tooling; 11-thermal insulation layer limiting tooling; 12-horizontal steel bar; 13-steel bar hole; 14-plugging part; 15-connecting tooling; 16-longitudinal steel bar limiting plate; 17-longitudinal steel bar; 18-aperture; 19-outer page top mold; 20-outer page pouring opening; 21-rabbet structure; 22-side mold of the outer page mold; 23-outer page of the prefabricated component; 24-rabbet; 25-inner page of the prefabricated component. DETAILED DESCRIPTION
[0036] In order to enable those skilled in the art to better understand the scheme of the present application, the technical scheme in the embodiments of the present application will be clearly and completely described below in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor should belong to the protection scope of the present application.
[0037] In combination with Figures 1-15 The prefabricated component vertical mold manufacturing equipment provided in the embodiments of the present application comprises a plurality of interval arranged mold boxes 1. One side of the top of the mold box 1 is higher, forming a high top side 3 for fitting the outer page mold of the prefabricated component, and the other side of the top is lower, forming a low top side 5 for fitting the inner page mold 4 of the prefabricated component. In this way, when the prefabricated component mold with the outer page mold 2, the thermal insulation layer 7 and the inner page mold 4 is clamped between two adjacent mold boxes 1, the top of the outer page mold 2 with a higher height can be adapted to the high top side 3, and the top of the inner page mold 4 with a lower height can be adapted to the low top side 5, thereby reducing the manufacturing cost and improving the manufacturing efficiency. The prefabricated component manufactured comprises a prefabricated component outer page 23 formed by the outer page mold 2, the top of which has a rabbet 24, and the inner side of which is the thermal insulation layer 7 and the prefabricated component inner page 25.
[0038] As an example, the top of the high top side 3 is upwardly protruded from one end away from the low top side 5 to form a protruding structure 6, which can be used for hanging the prefabricated component mold (as described below),
[0039] Further, the prefabricated component mold further comprises the outer page mold 2, the inner page mold 4 and the thermal insulation layer 7 between the outer page mold 2 and the inner page mold 4, wherein the top of the outer page mold 2 is provided with a hanging structure 8, and the hanging structure 8 comprises a downwardly structured groove 9 for hanging on the protruding structure 6 of the high top side. The groove 9 plays a safety protection role, which can be used as a hanging force point and can also adjust the wall height through the groove 9.
[0040] As an example, the prefabricated component mold further comprises an inner leaf supporting tool 10, which is generally in a right angle bending structure, one end of which abuts against the side mold of the inner leaf mold 4, and the other end of which abuts against the side mold of the outer leaf mold 2. In this way, the outer leaf size accuracy can be guaranteed without screw fixation, and the assembly and disassembly are facilitated.
[0041] The thermal insulation layer 7 is further provided with a thermal insulation layer limiting tool 11 on the side close to the inner leaf mold 4, which is used to limit the forward and backward movement of the thermal insulation layer 7. In this way, the forward and backward displacement of the thermal insulation layer 7 can be prevented.
[0042] The side mold of the inner leaf mold 4 is provided with a steel bar hole 13 through which the horizontal steel bar 12 of the prefabricated component passes, and the side mold of the inner leaf mold 4 is further provided with a plugging part 14 which closes the steel bar hole 13 after the horizontal steel bar 12 passes through the steel bar hole 13, so as to prevent the cast-in-situ concrete from being left out from the gap between the steel bar hole 13 and the horizontal steel bar. The plugging part can be a sheet or block body which is arranged at the edge of the side mold of the inner leaf mold 4.
[0043] The inner leaf mold 4 and the outer leaf mold 2 are connected through a connecting tool 15. The connecting tool 15 can be arranged inside the side mold of the inner leaf mold 4 and extend to the edge close to the outer leaf mold 2, and then the connecting tool 15 is fixed with the outer leaf mold 4.
[0044] The top of the inner leaf mold 4 is further provided with a detachable longitudinal steel bar limiting plate 16, which has an aperture 18 through which the longitudinal steel bar 17 of the prefabricated component passes, and the longitudinal steel bar limiting plate 16 is arranged obliquely. The longitudinal steel bar limiting plate 16 can be fixed by screws, and the aperture 18 has an inclination angle, which can be pushed upward when disassembled, so as to facilitate the disassembly in a relatively labor-saving manner.
[0045] The outer leaf mold 2 further comprises an outer leaf top mold 19, which is provided with an outer leaf pouring opening 20 along the length direction of the outer leaf mold 2, which is used to pour the outer leaf, and the top mold can also guarantee the overall rigidity and limit the upward movement of the thermal insulation. Further, the top mold of the outer leaf mold 2 and the bottom mold of the outer leaf mold 2 are both configured to have a tongue-and-groove structure 21, which is used to configure the tongue-and-groove of the outer leaf of the prefabricated component.
[0046] As an example, the side mold 22 of the outer leaf mold is inwardly protruded on the side close to the inner leaf mold 4 to adapt to the size difference between the thermal insulation layer 7 and the outer leaf of the prefabricated component.
[0047] The above description is only the preferred embodiments of the present application, and it should be pointed out that those skilled in the art can make several improvements and refinements without departing from the principles of the present application, and these improvements and refinements should also be regarded as the protection scope of the present application.
Claims
1. A precast component vertical mold manufacturing equipment, characterized in that, It includes multiple spaced-apart mold boxes; one side of the mold box has a higher top, forming a high upper edge side for bonding the outer page mold of the precast component, and the other side has a lower top, forming a low upper edge side for bonding the inner page mold of the precast component.
2. The precast component vertical mold making equipment according to claim 1, characterized in that, The top of the high upper edge side protrudes upwards at the end away from the low upper edge side to form a protruding structure.
3. The precast component vertical mold making equipment according to claim 2, characterized in that, It also includes a prefabricated component mold, which includes the outer page mold, the inner page mold, and the insulation layer between the outer page mold and the inner page mold. The top of the outer page mold is provided with a hanging structure, which includes a downwardly constructed groove for hanging on the protrusion on the upper edge side.
4. The precast component formwork fabrication equipment according to claim 3, characterized in that, The precast component mold also includes an inner page support fixture, one end of which abuts against the side mold of the inner page mold, and the other end of which abuts against the side mold of the outer page mold.
5. The precast component formwork fabrication equipment according to claim 3, characterized in that, The insulation layer is also provided with a limiting fixture on the side near the inner page mold to restrict the forward and backward movement of the insulation layer.
6. The precast component vertical mold making equipment according to claim 3, characterized in that, The side mold of the inner page mold has a steel bar hole for the horizontal steel bar of the precast component to pass through. The side mold of the inner page mold is also provided with a sealing component that closes the steel bar hole after the horizontal steel bar passes through the steel bar hole.
7. The precast component formwork fabrication equipment according to claim 1, characterized in that, The inner page mold and the outer page mold are connected by a connecting fixture.
8. The precast component formwork fabrication equipment according to claim 1, characterized in that, The top of the inner page mold is also provided with a detachable longitudinal steel bar limiting plate, which has a notch for the longitudinal steel bars of the precast component to pass through, and the longitudinal steel bar limiting plate is arranged obliquely.
9. The precast component formwork fabrication equipment according to claim 3, characterized in that, The outer page mold includes a top mold, and the top mold has an outer page casting port along the length direction of the outer page mold.
10. The precast component vertical mold making equipment according to claim 9, characterized in that, Both the top mold and the bottom mold of the outer page mold are constructed with tongue and groove structures.
11. The precast component vertical mold making equipment according to claim 9, characterized in that, The side mold of the outer page mold protrudes inward on the side near the inner page mold to accommodate the dimensional difference between the insulation layer and the outer page of the prefabricated component.