Formwork mould for prefabricating rectangular pipe joint
By coordinating the clamping mechanism and the driving mechanism, the automatic mold closing of the prefabricated rectangular tube section support mold is achieved, which solves the problems of long time consumption and complicated operation in the existing technology, improves production efficiency and mold closing accuracy, and reduces production costs.
Patent Information
- Application Number
- CN202423267868.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2034-12-30
AI Technical Summary
The existing prefabricated rectangular tube section formwork mold closing process is time-consuming, inefficient, complex to operate, and requires high personnel skills, which can easily lead to mold damage or product defects. Furthermore, improper assembly can easily result in errors.
The clamping mechanism and the drive mechanism work together to achieve automatic mold closing of the mold body. The guide rod and the shielding part prevent concrete residue from affecting the sliding, and the demolding mechanism avoids demolding difficulties.
It improves the accuracy and consistency of mold closing, reduces manual operation time, lowers production costs, and ensures the stability and accuracy of mold closing and demolding.
Smart Images

Figure CN223877195U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of rectangular mould formwork, specifically to a prefabricated rectangular pipe section formwork mould. BACKGROUND
[0002] In the existing technical field of prefabricated rectangular pipe section formwork moulds, the mould closing process usually involves a series of complex and time-consuming steps. These steps often require the operator to make gradual and fine adjustments to the mould to ensure that it can be accurately and tightly closed. Specifically, the mould closing process usually starts with an initial contact, at which point the two parts of the mould approach each other at a slow speed and low pressure to avoid impact and damage caused by excessive speed or pressure. As the mould gradually closes, the operator needs to continuously adjust the speed and pressure of the mould closing until the mould is completely closed and locked.
[0003] However, this traditional mould closing method has many shortcomings. First, the gradual mould closing process is time-consuming and inefficient, especially in large-scale production, which significantly increases production costs. Second, gradual mould closing requires high skills from the operator, who needs to have rich experience and precise operation ability to ensure that the mould can be accurately closed. If the operation is not proper, it may cause damage to the mould or product defects.
[0004] Chinese patent authorization announcement number CN208197110U a slip type prefabricated pipe gallery mould, its through the upper surface of base is equipped with track, an activity outer mould, this activity outer mould includes four side plates, constitutes the rectangle cylinder body with vertical opening, the side plate bottom is equipped with slide, this slide is equipped with gyro wheel and can slide on the track, a bottom socket plate, this bottom socket plate is as a whole rectangular, cross section is L type, fixed on the base, and located in the inside of the activity outer mould, a fixed inner mould, as a whole rectangular cylinder, located in the inside of the bottom socket plate, the fixed inner mould top is equipped with the top socket plate that extends to the activity outer mould, the activity outer mould, the bottom socket plate, fixed inner mould and top socket plate between the surrounding constitute the pouring space, the pouring space cross section is Z type. The activity outer mould and the fixed inner mould between are equipped with tensioning mechanism. The utility model operation is simple, convenient to dismantle, reduces the later production cost, reduces the production cost, improves the production efficiency.
[0005] However, the above structure in actual use, before each mould closing, the operator needs to spend extra time and effort to assemble the parts of the mould, to ensure that they can be correctly and tightly matched together. This process is not only cumbersome, but also prone to errors, once the assembly is improper, it may cause the mould to deviate or damage during the mould closing process. In addition, even if the mould is assembled correctly, the operator needs to complete the mould closing action by manual pushing or mechanical assistance, which not only consumes time and effort, but also is difficult to ensure the accuracy and consistency of the mould closing. Utility model content
[0006] In view of the above problems, a prefabricated rectangular pipe section formwork mold is provided, which solves the problem of unified closing during closing through the cooperation between the clamping mechanism and the driving mechanism.
[0007] To solve the problems in the prior art, the utility model provides a prefabricated rectangular pipe section formwork mold, which comprises a base, a plurality of mold main bodies and an operation platform main body arranged on the base, and a clamping mechanism and a stripping mechanism are further arranged on the formwork mold main body; the clamping mechanism is arranged at the top end of the base and comprises a moving part capable of being connected with the mold main body and driving the plurality of mold main bodies to relatively approach each other; the clamping mechanism further comprises a driving mechanism for driving the moving part to relatively approach and move away; the stripping mechanism is arranged at the top of the moving part and comprises a plurality of stripping mechanisms, and the stripping mechanism is used for fixing the to-be-assembled mold main bodies.
[0008] Preferably, the driving mechanism comprises a rotary driver, a rotating disc and a hinged rod; the rotary driver is arranged in the base and located below the moving part; the rotating disc is arranged at the output end of the rotary driver and located in the base; one end of the hinged rod is rotationally connected with the rotating disc, and the other end of the hinged rod is rotationally connected with the moving part; when the rotating disc rotates, the moving part can be driven to relatively slide by the hinged rod in rotation connection to approach or move away.
[0009] Preferably, the driving mechanism further comprises a guide rod and a shielding part; the guide rod is arranged in the base, a plurality of guide rods are equidistantly distributed along the arrangement direction of the moving part, and the moving part is in clearance fit with the guide rod; a horizontal slot for the moving part to slide is formed in the top of the base; an avoiding slot is formed in the top of the base; the shielding part is arranged on the moving part and can slide in the avoiding slot; when the moving part slides, the shielding part can be synchronously moved, so that the shielding part is always shielded above the horizontal slot.
[0010] Preferably, the driving mechanism further comprises a first sealing block and a plugging block; the first sealing block is arranged on both sides of the mold main body, and a plugging slot is formed in the first sealing block; the plugging block is arranged on both sides of the mold main body; when the mold main body is closed, the plugging block can be abutted into the plugging slot formed in the first sealing block.
[0011] Preferably, the stripping mechanism comprises a mounting plate, a telescopic cylinder and an abutting part; the mounting plate is arranged at the top end of the moving part and has two; the telescopic cylinder is arranged on the top plate of the mounting plate and located above the moving part; the abutting part is slidably arranged on the mounting plate and connected with the output end of the telescopic cylinder.
[0012] Preferably, the stripping mechanism further comprises an abutting block; the abutting block is arranged below the abutting part and has a cylindrical shape; the mold main body is provided with an abutting slot matched with the abutting block in plug-in cooperation.
[0013] The utility model discloses compared with prior art's beneficial effect is:
[0014] 1. The utility model discloses a cooperative matching between the clamping mechanism and the driving mechanism is set up, realizes the automatic die closing action to the mould main part, need not separately push one mould main part and carries out die closing, has improved the die closing precision of mould main part, has guaranteed the unity of die closing action.
[0015] 2. The utility model discloses a guide rod and shielding portion are set up, can avoid the concrete residue falling into the horizontal groove and affecting the stable sliding of moving part when die closing and stripping.
[0016] 3. The utility model discloses a stripping mechanism is set up, effectively avoids the stripping difficulty caused by adhering on the mould main part after the concrete pouring. DRAWINGS
[0017] Figure 1 It is a first perspective view of the formwork mould of prefabricated rectangular pipe section of the utility model.
[0018] Figure 2 It is a partial cutaway perspective view of the formwork mould of prefabricated rectangular pipe section of the utility model.
[0019] Figure 3 It is a perspective view of the formwork mould of prefabricated rectangular pipe section under the die closing state of the utility model.
[0020] Figure 4 It is a perspective view of the formwork mould of prefabricated rectangular pipe section under the die opening state of the utility model.
[0021] Figure 5 It is a partial cutaway perspective view of the formwork mould of prefabricated rectangular pipe section of the utility model.
[0022] Figure 6 It is Figure 5 The enlarged structure diagram of A in the middle.
[0023] Figure 7 It is a stripping mechanism perspective view of the formwork mould of prefabricated rectangular pipe section of the utility model.
[0024] Figure 8 It is Figure 7 The enlarged structure diagram of B in the middle.
[0025] The figure marks are: 1, base; 11, horizontal groove; 12, avoiding groove; 2, mold main body; 3, clamping mechanism; 31, moving part; 4, mold stripping mechanism; 41, mounting plate; 42, telescopic cylinder; 43, abutting part; 44, abutting block; 441, abutting groove; 5, driving mechanism; 51, rotary driver; 52, rotating disc; 53, hinged rod; 54, guide rod; 55, shielding part; 56, first sealing block; 57, blocking block. DETAILED DESCRIPTION
[0026] In order to further understand the characteristics, technical means and specific purposes and functions achieved by the utility model, the utility model will be described in further detail below in combination with the drawings and specific embodiments.
[0027] Referring to Figures 1-3 As shown in the figure, a formwork mold for prefabricated rectangular pipe sections comprises a base 1, a plurality of mold main bodies 2 and an operating platform main body 21 arranged on the base 1, and the mold main body 2 further comprises a clamping mechanism 3 and a mold stripping mechanism 4; the clamping mechanism 3 is arranged at the top end of the base 1, and the clamping mechanism 3 comprises a moving part 31 capable of being connected with the mold main body 2 and driving the plurality of mold main bodies 2 to relatively approach each other; the clamping mechanism 3 further comprises a driving mechanism 5 for driving the moving part 31 to relatively approach and move away; the mold stripping mechanism 4 is arranged at the top of the moving part 31 and has a plurality of mold stripping mechanisms 4, which are used to fix the mold main bodies 2 to be disassembled.
[0028] When the mold main body 2 needs to be poured on the steel cage frame on the base 1, the moving part 31 drives the plurality of mold main bodies 2 to move relatively close to each other through the driving mechanism 5, thereby realizing the automatic mold closing action of the mold main body 2, without the need to separately push one of the mold main bodies 2 to close the mold, improving the mold closing precision of the mold main body 2 and ensuring the unity of the mold closing action. Workers can work on the operating platform main body 21, and the upper end of the operating platform main body 21 can be provided with a guardrail for preventing workers from falling. The upper end of the base 1 is provided with an inner mold located at the middle of the plurality of mold main bodies 2, and the inner mold is used to pour concrete to form a complete mold.
[0029] Referring to Figure 3 and Figure 4 As shown in the figure, the driving mechanism 5 comprises a rotary driver 51, a rotating disc 52 and a hinged rod 53; the rotary driver 51 is arranged in the base 1 and located below the moving part 31; the rotating disc 52 is arranged at the output end of the rotary driver 51, and the rotating disc 52 is located inside the base 1; one end of the hinged rod 53 is rotationally connected with the rotating disc 52, and the other end of the hinged rod 53 is rotationally connected with the moving part 31; when the rotating disc 52 rotates, the moving part 31 can be driven to slide relatively close to or away from each other through the rotationally connected hinged rod 53.
[0030] When it is required to drive the plurality of moving parts 31 to relatively close, first, the rotating driver 51 is started and drives the rotating disc 52 to rotate, when the rotating disc 52 rotates, it can drive the plurality of articulated rods 53 rotatingly arranged to rotate, when the articulated rod 53 rotates, it can drive the moving part 31 rotatingly connected to slide.
[0031] As shown in Figure 4 and Figure 5 , the driving mechanism 5 further comprises a guide rod 54 and a shielding part 55; the guide rod 54 is arranged in the inside of the base 1, a plurality of guide rods 54 are equidistantly distributed along the arrangement direction of the moving part 31, and the moving part 31 is gap-fitted with the guide rod 54; the top of the base 1 is provided with a horizontal groove 11 for the moving part 31 to slide; the top of the base 1 is provided with an avoiding groove 12; the shielding part 55 is arranged on the moving part 31 and can be located in the avoiding groove 12 to slide, when the moving part 31 slides, it can drive the shielding part 55 to synchronously move, so that the shielding part 55 is always shielded above the horizontal groove 11.
[0032] When the moving part 31 slides, it can stably slide along the gap-fitted guide rod 54 and the horizontal groove 11, which ensures that the sliding process of the moving part 31 is more stable. When the plurality of moving parts 31 relatively close, it can drive the shielding part 55 fixedly connected thereto to slide along the avoiding groove 12 provided at the top of the base 1, so that the moving part 31 can drive the shielding part 55 to slide in the horizontal groove 11 and the avoiding groove 12 when relatively close or far away, so that the shielding part 55 is always located in the horizontal groove 11, which can avoid that the concrete residues will fall into the horizontal groove 11 when the mold is closed and demolded, thereby affecting the stable sliding of the moving part 31.
[0033] As shown in Figure 5 , the driving mechanism 5 further comprises a first sealing block 56 and a plugging block 57; the first sealing block 56 is arranged on both sides of the mold body 2, and the first sealing block 56 is provided with a plugging groove; the plugging block 57 is arranged on both sides of the mold body 2, when the mold body 2 is closed, it can drive the plugging block 57 to abut into the plugging groove provided on the first sealing block 56.
[0034] When the mold body 2 is closed under the driving of the moving part 31, the plugging block 57 can be tightly abutted in the plugging groove provided on the first sealing block 56, which can effectively prevent the concrete from leaking, thereby ensuring the pouring completeness of the concrete.
[0035] As shown in Figures 6-8As shown in the figure, the demolding mechanism 4 comprises a mounting plate 41, a telescopic cylinder 42 and a abutting part 43; the mounting plate 41 is arranged at the top end of the moving part 31 and has two; the telescopic cylinder 42 is arranged on the top plate of the mounting plate 41 and is above the moving part 31; the abutting part 43 is slidingly arranged on the mounting plate 41, and the abutting part 43 is connected with the output end of the telescopic cylinder 42.
[0036] When the demolding action is needed, first, the telescopic cylinder 42 is started and drives the abutting part 43 to move downward, when the abutting part 43 moves downward, the mold body 2 can be abutted on the moving part 31, at this time, the rotary driver 51 is started and drives the rotating disc 52 to rotate reversely, when the rotating disc 52 rotates reversely, the moving part 31 can be driven to slide relatively far away along the guide rod 54 through the hinge rod 53 arranged rotatably, and then the mold body 2 after closing and pouring can be automatically demolded.
[0037] Referring to Figure 7 and Figure 8 As shown in the figure, the demolding mechanism 4 further comprises an abutting block 44; the abutting block 44 is arranged below the abutting part 43 and is in a cylindrical shape; the mold body 2 is provided with an abutting groove 441 which is inserted and matched with the abutting block 44.
[0038] When the abutting part 43 moves downward, the abutting block can be engaged with the abutting groove arranged on the mold body 2, so that the mold body 2 is fixed on the moving part 31 by the abutting part 43 and the abutting block 44, at this time, the abutting of the mold body 2 is completed, and the difficulty of demolding caused by the adhesion of the concrete on the mold body 2 after pouring is effectively avoided. In order to avoid the displacement of the mold body 2 when moving on the moving part 31, when the mold is closed, the abutting part 43 can first engage the abutting block 44 on the mold.
[0039] The working principle is that when the plurality of moving parts 31 need to be driven to move relatively close, the rotary driver 51 is first started to rotate the rotating disc 52. With the rotation of the rotating disc 52, the plurality of articulated rods 53 rotate, and the articulated rods 53 are rotationally connected with the moving parts 31, so that the moving parts 31 can be driven to slide. The moving parts 31 stably slide along the clearance-fitted guide rods 54 and the horizontal groove 11, ensuring the stability of the sliding process. With the relative sliding of the plurality of moving parts 31, the shielding part 55 fixedly connected therewith slides along the avoiding groove 12 opened at the top of the base 1. In this way, when the moving parts 31 move relatively close or away, the shielding part 55 always slides in the horizontal groove 11 and the avoiding groove 12, avoiding the concrete residues from falling into the horizontal groove 11 during the mold closing and demolding, so as to not affect the stable sliding of the moving parts 31. When the mold body 2 is closed under the driving of the moving parts 31, the blocking block 57 abuts against the blocking groove opened in the first sealing block 56, effectively preventing the leakage of concrete and ensuring the integrity of the concrete pouring. When demolding is needed, the telescopic air cylinder 42 is first started to drive the abutting part 43 to move downward. During the downward movement of the abutting part 43, the mold body 2 is abutted against the moving parts 31. At this time, the rotary driver 51 is started again to drive the rotating disc 52 to rotate reversely. With the reverse rotation of the rotating disc 52, the moving parts 31 are driven by the articulated rods 53 to slide relatively away along the guide rods 54, so as to realize the automatic demolding of the mold body 2 after the mold closing and pouring. During the downward movement of the abutting part 43, the abutting block can also be driven to be engaged with the abutting groove opened in the mold body 2, so that the mold body 2 is fixed on the moving parts 31 by the abutting part 43 and the abutting block 44, and the abutting of the mold body 2 is completed. This effectively avoids the difficulty in demolding caused by the adhesion of the mold body 2 after the concrete pouring. In order to avoid the displacement of the mold body 2 when moving on the moving parts 31, the abutting part 43 can first engage the abutting block 44 to the mold when the mold closing is performed.
[0040] The above embodiments only express one or several embodiments of the present application, and the description is more specific and detailed, but it cannot be understood as a limitation on the scope of the present application. It should be noted that for ordinary skilled persons in the art, without departing from the concept of the present application, a number of modifications and improvements can be made, which all belong to the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the appended claims.
Claims
1. A formwork mold for prefabricating a rectangular pipe section, comprising a base (1), a plurality of mold bodies (2) and an operation platform body (21) provided on the base (1), characterized in that, The formwork mold body (2) further comprises a clamping mechanism (3) and a stripping mechanism (4); The clamping mechanism (3) is arranged at the top end of the base (1), and the clamping mechanism (3) comprises a moving part (31) capable of being connected with the mold body (2) and driving a plurality of mold bodies (2) to relatively approach each other. The clamping mechanism (3) further comprises a driving mechanism (5) for driving the moving part (31) to relatively approach and move away. The stripping mechanism (4) is arranged at the top of the moving part (31) and has a plurality of stripping mechanisms (4) for fixing the mold body (2) to be disassembled.
2. A formwork mould for pre-fabricating rectangular pipe sections according to claim 1, characterised in that The driving mechanism (5) comprises a rotary driver (51), a rotating disc (52) and a hinged rod (53); the rotary driver (51) is arranged in the base (1) below the moving part (31); the rotating disc (52) is arranged at the output end of the rotary driver (51), and the rotating disc (52) is located in the interior of the base (1); one end of the hinged rod (53) is rotatably connected with the rotating disc (52), and the other end of the hinged rod (53) is rotatably connected with the moving part (31); when the rotating disc (52) rotates, the moving part (31) can be driven to relatively approach or move away through the hinged rod in rotation connection.
3. A formwork mould for pre-fabricating rectangular pipe sections according to claim 2, characterised in that The driving mechanism (5) further comprises a guide rod (54) and a shielding part (55); the guide rod (54) is arranged in the interior of the base (1), a plurality of guide rods (54) are equidistantly distributed along the arrangement direction of the moving part (31), and the moving part (31) is gap-fitted with the guide rod (54); the top of the base (1) is provided with a horizontal slot (11) for the sliding of the moving part (31); the top of the base (1) is provided with an avoiding slot (12); the shielding part (55) is arranged on the moving part (31) and can slide in the avoiding slot (12); when the moving part (31) slides, the shielding part (55) can be synchronously moved, so that the shielding part (55) is always shielded above the horizontal slot (11).
4. A formwork mold for pre-fabricating a rectangular pipe section according to claim 1, characterized in that, The driving mechanism (5) further comprises a first sealing block (56) and a plugging block (57); the first sealing block (56) is arranged on both sides of the mold body (2), and a plugging slot is formed in the first sealing block (56); the plugging block (57) is arranged on both sides of the mold body (2), and when the mold body (2) is closed, the plugging block (57) can be abutted into the plugging slot formed in the first sealing block (56).
5. A formwork mold for pre-fabricating a rectangular pipe section according to claim 1, characterized in that, The stripping mechanism (4) comprises a mounting plate (41), a telescopic cylinder (42) and an abutting part (43); the mounting plate (41) is arranged at the top end of the moving part (31) and has two; the telescopic cylinder (42) is arranged on the top plate of the mounting plate (41) and located above the moving part (31); the abutting part (43) is slidably arranged on the mounting plate (41), and the abutting part (43) is connected with the output end of the telescopic cylinder (42).
6. A formwork mould for pre-fabricating a rectangular pipe section according to claim 5, characterised in that The stripping mechanism (4) further comprises an abutting block (44); the abutting block (44) is arranged below the abutting part (43) and is in a cylindrical shape; the mold body (2) is provided with an abutting slot (441) matched with the abutting block (44).
Citation Information
Patent Citations
Sliding prefabricated piping lane mould
CN208197110U