Mold overturning and cleaning device for tubular pile mold

Abstract

The utility model provides a turnover cleaning device for a tubular pile mold. The turnover cleaning device comprises a fixed plate frame, a turnover mechanism, a reciprocating mechanism, a control mechanism, two cleaning mechanisms, three rolling supporting structures and four auxiliary positioning structures, a rectangular notch is formed in the inner side of the fixing plate frame, the reciprocating mechanism is arranged on the inner side of the rectangular notch, and the two cleaning mechanisms are arranged on the reciprocating mechanism side by side and symmetrically arranged front and back. The turnover mechanism and the three rolling supporting structures are arranged on the upper end face of the fixing plate frame in a bilateral symmetry mode. According to the rollover cleaning device for the pipe pile mold, the problem that the requirement of large-scale production is difficult to meet due to the fact that rollover cleaning is carried out manually in the prior art, and the manual operation speed is low is solved.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of pipe pile cleaning, especially relates to a mould cleaning device for pipe pile mould. BACKGROUND

[0002] In the use process of the pipe pile mould, the sticky skin (also known as the bonding layer or the concrete attached layer) is a common and production quality problem. The formation of the sticky skin is usually due to the concrete or other materials not completely falling off or adhering to the inner wall of the mould during the solidification process, forming a layer of concrete residues that is not easy to remove. The sticky skin not only affects the appearance quality of the pipe pile, but also may affect the service life of the mould and the subsequent production efficiency. Since manual mould turning cleaning is adopted in the related art, manual operation is slow, which leads to the problem that it is difficult to meet the large-scale production demand. The mould turning work usually requires multiple people to cooperate, and the physical requirement of workers is high, which is easy to cause fatigue and safety hazards. Manual cleaning requires a large amount of manual operation, especially when there are stubborn stains or adhesions on the surface of the mould, a long time is needed for cleaning. Not only does it increase the production cost, but also it reduces the production efficiency. SUMMARY

[0003] Therefore, the utility model aims at solving one of the problems in the related art at least to some extent.

[0004] To achieve the above-mentioned purpose, the technical scheme of the utility model is as follows:

[0005] A mould cleaning device for pipe pile mould, comprising a fixed plate frame, a turnover mechanism, a reciprocating mechanism, a control mechanism, two cleaning mechanisms, three rolling support structures and four auxiliary positioning structures;

[0006] The inner side of the fixed plate frame is provided with a rectangular notch, the reciprocating mechanism is arranged in the inner side of the rectangular notch, the two cleaning mechanisms are arranged side by side on the reciprocating mechanism, and the two cleaning mechanisms are arranged symmetrically in front and back;

[0007] The turnover mechanism and the three rolling support structures are arranged symmetrically on the upper end face of the fixed plate frame, the turnover mechanism is used for driving the pipe pile mould to turn over, and the rolling support structure is used for rolling support to the pipe pile mould;

[0008] Four auxiliary positioning structures are arranged symmetrically on the front and rear end faces of the fixed plate frame, and each auxiliary positioning structure is used for limiting and fixing the outer wall of the pipe pile mould;

[0009] One support base is arranged on the front and rear sides of the lower end face of the fixed plate frame;

[0010] The turnover mechanism and the reciprocating mechanism are connected with the control mechanism.

[0011] Further, the rolling support structure comprises a first rotating base and a supporting roller, and the supporting roller is arranged on the fixed plate frame through the first rotating base.

[0012] Further, the turnover mechanism comprises a driving roller, a second rotating base, a driving motor and a driving shaft, the driving roller is rotatably connected with the second rotating base through a pin shaft, the second rotating base is arranged on the fixed plate frame, the driving shaft is connected with the pin shaft, the driving shaft is connected with the output end of the driving motor through a first synchronous belt, and the driving motor is connected with a control mechanism.

[0013] Further, the reciprocating mechanism comprises a servo motor, two roller shaft structures and two second synchronous belts, the two roller shaft structures are symmetrically arranged at the front and rear end faces of the rectangular notch, the two roller shaft structures are used for driving the two second synchronous belts, the two cleaning mechanisms are arranged side by side on the two second synchronous belts, one roller shaft structure is connected with the output end of the servo motor through a chain, and the servo motor is connected with the control mechanism.

[0014] Further, the roller shaft structure comprises two fixed blocks and a rotating shaft, the two fixed blocks are connected with the fixed plate frame, and the left and right end portions of the rotating shaft are rotatably connected with the two fixed blocks; and the rotating shaft is used for driving the two second synchronous belts to rotate.

[0015] Further, the cleaning mechanism comprises a mounting plate and a plurality of spray heads, the plurality of spray heads are arranged on the mounting plate, and the left and right end portions of the mounting plate are connected with the second synchronous belts through bolts.

[0016] Further, the auxiliary positioning structure comprises a positioning base, an adjusting rod, a positioning plate and a compression spring, the positioning base is C-shaped, the positioning base is arranged on the outer end face of the fixed plate frame, the outer end portion of the adjusting rod is threadedly connected with the middle portion of the positioning base, the inner end portion of the adjusting rod is provided with a limiting block, the bottom of the positioning plate is arranged in the inner side of the positioning base, the adjusting rod is slidably connected with the bottom of the positioning plate, one end of the compression spring abuts against the positioning plate, the other end of the compression spring abuts against the positioning base, and the inner side of the positioning plate is provided with a positioning recess capable of being matched with a pipe pile mold.

[0017] Further, two supporting cross bars are arranged in the rectangular notch and symmetrically arranged left and right.

[0018] Compared with the prior art, the turnover cleaning device for the pipe pile mold has the following advantages:

[0019] 1、The overturning mechanism can make the pipe pile mold fully overturn during cleaning, ensuring that every corner of the mold can contact the cleaning device. Through the overturning of the mold, the cleaning liquid or spray head can more effectively remove the concrete residues or stains on the inner and outer surfaces of the mold, thereby improving the cleaning efficiency and reducing the manual operation time. In traditional manual cleaning, the mold needs to be manually moved and cleaned one by one, which is labor-intensive and inefficient. The overturning mechanism can automatically complete the overturning of the mold, greatly reducing the labor burden of workers and the possibility of manual operation errors. The overturning mechanism can ensure that all surfaces of the mold are evenly cleaned by rotating or overturning the mold. Especially in the inner cavity and complex-shaped parts of the mold, overturning can make the cleaning liquid or spray head cover every corner, ensuring that there is no omission, thereby improving the cleaning effect.

[0020] 2、The reciprocating mechanism can make the cleaning device (such as the spray head or brush head) reciprocate along the surface of the mold, ensuring that the cleaning liquid or cleaning tool can cover every part of the mold, improving the cleaning efficiency. Through reciprocating motion, concrete residues and impurities on the surface of the mold can be quickly and effectively removed, reducing dead angles or omitted areas during the cleaning process, thereby improving the overall cleaning effect. The reciprocating mechanism enables the cleaning tool to move uniformly on the surface of the mold through regular reciprocating action, ensuring that the cleaning liquid or other cleaning substances can fully contact every part of the mold. This rhythmic movement avoids the incomplete cleaning caused by uneven operation during manual cleaning, especially for complex shapes or grooves of the mold, reciprocating cleaning can ensure that every corner is effectively cleaned. The reciprocating mechanism can automatically control the reciprocating motion of the cleaning device, thereby greatly reducing the need for manual operation. Traditional manual cleaning requires constant movement of the brush or cleaning tool by hand, which is labor-intensive. The reciprocating mechanism completes this work through mechanization, reducing the labor burden of workers and reducing the errors of manual operation, improving production efficiency.

[0021] 3、The auxiliary positioning structure can effectively fix the position of the pipe pile mold, preventing displacement or tilting of the mold during cleaning or overturning. The mold remains stable throughout the cleaning process, avoiding uneven cleaning or dead angles caused by inaccurate positioning. Through the auxiliary positioning structure, the pipe pile mold can be accurately aligned to the correct position during cleaning. In this way, the cleaning device (such as the spray head or brush head) can accurately cover every part of the mold, ensuring the accuracy of the cleaning process and the cleaning effect, and avoiding incomplete cleaning of the mold surface due to positional deviation. Without the positioning structure, the mold may be collided or rubbed due to movement or instability during cleaning, causing surface scratches or wear. The auxiliary positioning structure can ensure the stability of the mold during the entire cleaning process, avoiding damage caused by improper positioning and prolonging the service life of the mold. BRIEF DESCRIPTION OF DRAWINGS

[0022] The accompanying drawings, which form a part of the present application, are intended to provide further understanding of the present application and are incorporated herein for a purpose of explanations. The schematic embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation to the present application. In the drawings:

[0023] Figure 1 A schematic view of a mold turning and cleaning device for a pipe pile mold according to an embodiment of the present application;

[0024] Figure 2 A schematic view of an auxiliary positioning structure according to an embodiment of the present application;

[0025] Figure 3 A schematic view of a reciprocating mechanism structure according to an embodiment of the present application;

[0026] Figure 4 A schematic view of a cleaning mechanism structure according to an embodiment of the present application;

[0027] Figure 5 A schematic view of a support base structure according to an embodiment of the present application.

[0028] Explanation of reference signs:

[0029] 101, fixed plate frame; 200, rolling support structure; 300, turning mechanism; 400, support base; 500, auxiliary positioning structure; 501, positioning base; 502, adjusting rod; 503, compression spring; 504, positioning plate; 600, reciprocating mechanism; 601, rotating shaft; 602, second synchronous belt; 603, fixed block; 700, cleaning mechanism; 701, mounting plate; 702, spray head. DETAILED DESCRIPTION

[0030] It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict.

[0031] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0032] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0033] The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0034] A mold-turning and cleaning device for pipe pile molds, such as Figure 1 As shown, the system includes a fixed frame 101, a flipping mechanism 300, a reciprocating mechanism 600, a control mechanism, two cleaning mechanisms 700, three rolling support structures 200, and four auxiliary positioning structures 500. The fixed frame 101 has a rectangular slot on its inner side. The reciprocating mechanism 600 is located inside the rectangular slot, and the two cleaning mechanisms 700 are arranged side-by-side on the reciprocating mechanism 600, symmetrically positioned front and back. The flipping mechanism 300 and the three rolling support structures 200 are symmetrically positioned on the upper surface of the fixed frame 101. The flipping mechanism 300 drives the pipe pile mold to flip, and the rolling support structures 200 provide rolling support for the pipe pile mold. A support base 400 is located on both the front and rear sides of the lower end of the fixed frame 101. Both the flipping mechanism 300 and the reciprocating mechanism 600 are connected to the control mechanism. Two support crossbars are located within the rectangular slot, symmetrically positioned left and right.

[0035] like Figure 2As shown, four auxiliary positioning structures 500 are symmetrically arranged on the front and rear end faces of the fixed plate frame 101, and each auxiliary positioning structure 500 is used to limit and fix the outer wall of the pipe pile mold; the auxiliary positioning structure 500 includes a positioning base 501, an adjusting rod 502, a positioning plate 504, and a compression spring 503, the positioning base 501 is C-shaped, the positioning base 501 is arranged on the outer side end face of the fixed plate frame 101, the outer side end of the adjusting rod 502 is threadedly connected with the middle part of the positioning base 501, the inner side end of the adjusting rod 502 is provided with a limiting block, the bottom of the positioning plate 504 is arranged on the inner side of the positioning base 501, the adjusting rod 502 and the bottom of the positioning plate 504 are in sliding fit, one end of the compression spring 503 abuts against the positioning plate 504, the other end of the compression spring 503 abuts against the positioning base 501, and the inner side of the positioning plate 504 is provided with a positioning groove capable of cooperating with the pipe pile mold. The auxiliary positioning structure 500 can effectively fix the position of the pipe pile mold, preventing displacement or tilting of the mold during cleaning or overturning. The mold remains stable throughout the cleaning process, avoiding uneven cleaning or dead angles caused by inaccurate positioning. Through the auxiliary positioning structure 500, the pipe pile mold can be accurately aligned to the correct position during cleaning. In this way, the cleaning device (such as a spray head 702 or a brush head) can accurately cover every part of the mold, ensuring the accuracy and cleaning effect of the cleaning process, and avoiding incomplete cleaning of the mold surface due to positional deviation. Without the positioning structure, the mold may be collided or rubbed due to movement or instability during cleaning, causing surface scratches or wear. The auxiliary positioning structure 500 can ensure the stability of the mold during the entire cleaning process, avoiding damage caused by improper positioning and prolonging the service life of the mold.

[0036] The rolling support structure 200 includes a first rotating base and a supporting roller, and the supporting roller is arranged on the fixed plate frame 101 through the first rotating base.

[0037] The turnover mechanism 300 includes a driving roller, a second rotating base, a driving motor, and a driving shaft. The driving roller is rotatably connected to the second rotating base through a pin shaft. The second rotating base is arranged on the fixed plate frame 101. The driving shaft is connected to the pin shaft. The driving shaft is connected to the output end of the driving motor through a first synchronous belt. The driving motor is connected to the control mechanism. The turnover mechanism 300 can make the pipe pile mold rotate fully during cleaning, ensuring that every corner of the mold can contact the cleaning device. Through the rotation of the mold, the cleaning liquid or the spray head 702 can more effectively remove the concrete residues or stains on the inner and outer surfaces of the mold, thereby improving the cleaning efficiency and reducing the manual operation time. In traditional manual cleaning, the mold needs to be manually moved and cleaned one by one, which is labor-intensive and low-efficiency. The turnover mechanism 300 can automatically complete the rotation of the mold, greatly reducing the labor burden of workers and the possibility of manual operation errors. The turnover mechanism 300 can ensure that all surfaces of the mold are evenly cleaned by rotating or turning the mold. Especially in the inner cavity and complex-shaped parts of the mold, the turnover can make the cleaning liquid or the spray head 702 cover every corner, ensuring that there is no omission, thereby improving the cleaning effect.

[0038] The reciprocating mechanism 600 includes a servo motor, two roller shaft structures, and two second synchronous belts 602. The two roller shaft structures are symmetrically arranged at the front and rear end faces of the rectangular slot. The two roller shaft structures are used to drive the two second synchronous belts 602. The two cleaning mechanisms 700 are arranged side by side on the two second synchronous belts 602. One roller shaft structure is connected to the output end of the servo motor through a chain. The servo motor is connected to the control mechanism. The reciprocating mechanism 600 can make the cleaning device (such as the spray head 702 or the brush head) reciprocate along the surface of the mold, ensuring that the cleaning liquid or the cleaning tool can cover every part of the mold, improving the cleaning efficiency. Through reciprocating motion, the concrete residues and impurities on the surface of the mold can be quickly and effectively removed, reducing the dead angles or omitted areas in the cleaning process, thereby improving the overall cleaning effect. The reciprocating mechanism 600 makes the cleaning tool move uniformly on the surface of the mold through regular reciprocating action, ensuring that the cleaning liquid or other cleaning substances can fully contact every part of the mold. This rhythmic motion avoids incomplete cleaning caused by uneven operation during manual cleaning, especially for complex shapes or grooves of the mold, reciprocating cleaning can ensure that every corner is effectively cleaned. The reciprocating mechanism 600 can automatically control the cleaning device to reciprocate, thereby greatly reducing the need for manual operation. Traditional manual cleaning requires workers to constantly move the brush or cleaning tool, which is labor-intensive. The reciprocating mechanism 600 completes this work through mechanization, reducing the labor burden of workers and the errors of manual operation, and improving production efficiency.

[0039] The roller shaft structure comprises two fixing blocks 603 and a rotating shaft 601, the two fixing blocks 603 are connected with the fixing plate frame 101, the left and right ends of the rotating shaft 601 are rotationally connected with one fixing block 603 respectively, and the rotating shaft 601 is used for driving the two second synchronous belts 602 to rotate.

[0040] The cleaning mechanism 700 comprises a mounting plate 701 and a plurality of spray heads 702, the plurality of spray heads 702 are arranged on the mounting plate 701, and the left and right ends of the mounting plate 701 are connected with the second synchronous belts 602 through bolts.

[0041] The above is only a preferred embodiment of the present application, and is not used to limit the present application, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A turnover cleaning device for a pipe pile mold, characterized by: It comprises a fixed plate frame (101), a turnover mechanism (300), a reciprocating mechanism (600), a control mechanism, two cleaning mechanisms (700), three rolling support structures (200) and four auxiliary positioning structures (500); The inner side of the fixed plate frame (101) is provided with a rectangular notch, the reciprocating mechanism (600) is arranged inside the rectangular notch, and the two cleaning mechanisms (700) are arranged side by side on the reciprocating mechanism (600); the two cleaning mechanisms (700) are symmetrically arranged front and back. The turnover mechanism (300) and the three rolling support structures (200) are symmetrically arranged on the upper end face of the fixed plate frame (101), the turnover mechanism (300) is used for driving the pipe pile mold to overturn, and the rolling support structure (200) is used for rolling supporting the pipe pile mold. Four auxiliary positioning structures (500) are symmetrically arranged on the front and rear end faces of the fixed plate frame (101), and each auxiliary positioning structure (500) is used for limiting and fixing the outer wall of the pipe pile mold. A support base (400) is arranged on the front and rear sides of the lower end face of the fixed plate frame (101). The turnover mechanism (300) and the reciprocating mechanism (600) are connected with the control mechanism.

2. A mold flipping and cleaning device for a pipe pile mold according to claim 1, wherein: The rolling support structure (200) comprises a first rotating base and a supporting roller, and the supporting roller is arranged on the fixed plate frame (101) through the first rotating base.

3. A mold flipping and cleaning device for a pipe pile mold according to claim 1, wherein: The turnover mechanism (300) comprises a driving roller, a second rotating base, a driving motor and a driving shaft, the driving roller is rotatably connected with the second rotating base through a pin shaft, the second rotating base is arranged on the fixed plate frame (101), the driving shaft is connected with the pin shaft, the driving shaft is connected with the output end of the driving motor through a first synchronous belt, and the driving motor is connected with the control mechanism.

4. A mold flipping and cleaning device for a pipe pile mold according to any one of claims 1 to 3, characterized in that: The reciprocating mechanism (600) comprises a servo motor, two roller shaft structures and two second synchronous belts (602), the two roller shaft structures are symmetrically arranged on the front and rear end faces of the rectangular notch, the two roller shaft structures are used for driving the two second synchronous belts (602), the two cleaning mechanisms (700) are arranged side by side on the two second synchronous belts (602), one roller shaft structure is connected with the output end of the servo motor through a chain, and the servo motor is connected with the control mechanism.

5. A turnover cleaning device for a pipe pile mold according to claim 4, wherein: The roller shaft structure comprises two fixed blocks (603) and a rotating shaft (601), the two fixed blocks (603) are connected with the fixed plate frame (101), the left and right ends of the rotating shaft (601) are rotatably connected with one of the fixed blocks (603), and the rotating shaft (601) is used for driving the two second synchronous belts (602) to rotate.

6. A turnover cleaning device for a pipe pile mold according to claim 4, wherein: The cleaning mechanism (700) comprises a mounting plate (701) and a plurality of spray heads (702), the plurality of spray heads (702) are arranged on the mounting plate (701), and the left and right ends of the mounting plate (701) are connected with the second synchronous belt (602) through bolts.

7. A turnover cleaning device for a pipe pile mold according to claim 4, wherein: The auxiliary positioning structure (500) comprises a positioning base (501), an adjusting rod (502), a positioning plate (504) and a compression spring (503), the positioning base (501) is C-shaped, the positioning base (501) is arranged at the outer side end surface of the fixed plate frame (101), the outer side end of the adjusting rod (502) is screwed with the middle part of the positioning base (501), the inner side end of the adjusting rod (502) is provided with a limiting block, the bottom of the positioning plate (504) is arranged in the inner side of the positioning base (501), the adjusting rod (502) is slidably connected with the bottom of the positioning plate (504), one end of the compression spring (503) abuts against the positioning plate (504), the other end of the compression spring (503) abuts against the positioning base (501), and the inner side of the positioning plate (504) is provided with a positioning recess capable of being matched with a pipe pile mold.

8. A mold stripping and cleaning device for a pipe pile mold as defined in claim 4 wherein: Two supporting cross rods are arranged in the rectangular notch and are symmetrically arranged left and right.

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