Ceramic automatic slip casting equipment

Abstract

The utility model discloses automatic slip casting equipment for ceramics, which relates to the technical field of ceramic production and comprises a slip casting device, a hydraulic lifting rod is arranged on the top wall of the slip casting device, a connecting plate is arranged at the output end of the hydraulic lifting rod, and a slip casting head and a vacuum hard pipe are arranged at the bottom of the connecting plate. The vacuum hard pipe is located on one side of the grouting head, a water storage tank is arranged in the grouting forming device, a water suction pump is arranged in the water storage tank, the output end of the water suction pump is connected with a water pipe, and a three-way connector is arranged at one end of the water pipe. The grouting head is automatically cleaned regularly, residual silt is removed from the grouting head, slurry is prevented from being dried and hardened, the grouting head is prevented from being blocked, the next-time grouting forming quality and efficiency are prevented from being influenced, smooth grouting is ensured, the grouting head is prevented from being blocked, the service life of the grouting head is prevented from being influenced, the shutdown processing time is prolonged, and the production cost is reduced. And the overall efficiency of ceramic slip casting is improved to a certain extent.

Description

TECHNICAL FIELD

[0001] The utility model relates to ceramic production technical field, concretely is a kind of ceramic automatic grouting forming equipment. BACKGROUND

[0002] Ceramic bamboo pulp forming equipment is a kind of key equipment in the ceramic production process, mainly used for producing sanitary wares, ceramic tiles, tableware, tea sets, sculpture works, etc., the existing ceramic grouting forming equipment is difficult to automatically clean grouting head, long-time grouting can cause mud dry knot in grouting head inside to cause blockage, seriously affect the quality and efficiency of grouting forming.

[0003] Patent document CN217257152U discloses a kind of ceramic automatic grouting forming equipment, mainly consider how to effectively make the mould on support plate vibrate, it is convenient to make slurry evenly distributed in mould, prevent slurry accumulation in the inside of mould, but not consider how to automatically clean grouting head, to avoid long-time grouting can cause mud dry knot in grouting head inside to cause blockage, seriously affect the quality and efficiency of grouting forming. UTILITY MODEL CONTENT

[0004] The utility model aims at providing a kind of ceramic automatic grouting forming equipment, to solve the problem in prior art that ceramic grouting forming equipment is difficult to automatically clean grouting head, long-time grouting can cause mud dry knot in grouting head inside to cause blockage, seriously affect the quality and efficiency of grouting forming.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a kind of ceramic automatic grouting forming equipment, including grouting forming device, the top wall of the grouting forming device is provided with hydraulic lifting rod, the output end of the hydraulic lifting rod is provided with link plate, the bottom of the link plate is provided with grouting head and vacuum hard tube, vacuum hard tube is located at one side of grouting head, the inside of the grouting forming device is provided with water storage tank, the inside of the water storage tank is provided with water pump, the output end of the water pump is connected with water pipe, one end of the water pipe is provided with tee joint, one end of the tee joint is provided with telescopic hose, one end of telescopic hose is connected with grouting head, the inside wall of the grouting forming device is provided with electric telescopic rod, the output end of the electric telescopic rod is provided with water receiving frame, water receiving frame is located at one side of grouting head, the back wall of the water receiving frame is connected with water outlet pipe.

[0006] Preferably, the bottom wall of the slip casting device is provided with a control motor, the output end of the control motor is provided with a work turntable, the top of the work turntable is uniformly provided with a clamp, the inside of the clamp is provided with a ceramic mold, the top of the ceramic mold is provided with a mold cover, the top of the mold cover is provided with a hole one and a hole two, the hole two is located on one side of the hole one, the hole one corresponds to the position of the vacuum hard pipe, the hole two corresponds to the position of the slip head, the inside of the slip casting device is provided with a vacuum pump, the vacuum pump is located above the water storage tank, the output end of the vacuum pump is provided with a conveying hose, one end of the conveying hose is in communication with one end of the vacuum hard pipe.

[0007] Preferably, the inside of the slip casting device is provided with a slurry tank and a diaphragm pump, the diaphragm pump is located between the slurry tank and the water storage tank, the top of the slurry tank is provided with a connecting pipe, one end of the connecting pipe is connected with the input end of the diaphragm pump, the output end of the diaphragm pump is provided with a feeding pipe, one end of the feeding pipe is connected with the bottom end of the three-way joint.

[0008] Preferably, one side outer wall of the slip casting device is provided with a conveying belt one, the back of the slip casting device is provided with a conveying belt two, the inside wall and the back wall of the slip casting device are both provided with a mechanical arm, and the two groups of mechanical arms are located above the conveying belt one and the conveying belt two respectively.

[0009] Preferably, the outer surfaces of the water pipe and the feeding pipe are both provided with an electronic control valve, and the inside of the clamp is provided with a heating block.

[0010] Preferably, the front of the slip casting device is movably provided with a box door through a hinge, the front of the box door is provided with a viewing window, the front of the slip casting device is provided with a touch screen, and the touch screen is located on one side of the box door.

[0011] Preferably, the outside wall of the slip casting device is provided with two groups of feeding pipes, and the two groups of feeding pipes are connected with the slurry tank and the water storage tank respectively.

[0012] Compared with the prior art, the slip casting device has the advantages that:

[0013] 1、The slip casting device can automatically clean the slip head at regular intervals, remove the residual silt from the slip head, prevent the mud from drying and clogging the slip head, affect the slip forming quality and efficiency of the next time, ensure the smoothness of slip, prevent the slip head from being blocked and affect the service life of the slip head, increase the downtime processing time, and improve the overall efficiency of the ceramic slip casting to a certain extent.

[0014] 2, the utility model discloses a vacuum pump is started to the ceramic mould is handled to the vacuum first, then the electronic control valve on the feed pipe opens, and the slurry is injected into the ceramic mould, because the ceramic mould is the vacuum environment, can discharge the air in the slurry, reduce the air bubble and the pore in the body, improve the density and quality of body, improve the production success rate of ceramic to a certain extent. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is the three-dimensional structure schematic diagram of the utility model;

[0016] Figure 2 It is the section structure schematic diagram of the utility model;

[0017] Figure 3 It is the section structure schematic diagram of the utility model's clamp;

[0018] Figure 4 It is the side view section structure schematic diagram of the utility model;

[0019] Figure 5 It is the rear view three-dimensional structure schematic diagram of the utility model.

[0020] In the drawing: 1, grouting forming device;2, box door;3, conveyer belt one;4, conveyer belt two;5, touch screen;6, control motor;7, work rotary table;8, clamp;9, heating block;10, ceramic mould;11, mould cover;12, hole one;13, hole two;14, mechanical arm;15, slurry tank;16, feed pipe;17, diaphragm pump;18, vacuum pump;19, conveying hose;20, vacuum hard tube;21, hydraulic lifting rod;22, link plate;23, grouting head;24, water pump;25, tee joint;26, water pipe;27, feed pipe;28, water storage tank;29, electric telescopic rod;30, water receiving frame;31, water outlet pipe;32, telescopic hose. DETAILED DESCRIPTION

[0021] The technical scheme in the embodiments of the utility model will be described clearly and completely below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.

[0022] In the description of the utility model, it is necessary to explain, unless another explicit provision and limitation, the term "installation", "link", "connection" should do the broad sense understanding, for example, can be fixed connection, also can be detachable connection, or integral connection, can be mechanical connection, also can be electrical connection, can be direct connection, also can be indirectly connected through the intermediate medium, can be the intercommunication of two elements. For ordinary skilled in the art, the specific meaning of the above-mentioned terms in the utility model can be understood according of the specific circumstances.

[0023] Please refer to Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 And Figure 5 An embodiment provided by the utility model: a kind of ceramic automatic slip casting equipment, including slip casting device 1, the top wall of slip casting device 1 is provided with hydraulic lifting rod 21, the output end of hydraulic lifting rod 21 is provided with adapter plate 22, the bottom of adapter plate 22 is provided with slip head 23 and vacuum hard tube 20, vacuum hard tube 20 is located at one side of slip head 23, the inside of slip casting device 1 is provided with water storage tank 28, the inside of water storage tank 28 is provided with water pump 24, the output end of water pump 24 is connected with water pipe 26, one end of water pipe 26 is provided with tee joint 25, one end of tee joint 25 is provided with telescopic hose 32, one end of telescopic hose 32 is connected with slip head 23, the inside wall of one side of slip casting device 1 is provided with electric telescopic rod 29, the output end of electric telescopic rod 29 is provided with water receiving frame 30, water receiving frame 30 is located at one side of slip head 23, the back wall of water receiving frame 30 is connected with water outlet pipe 31;

[0024] Due to the long-term slip casting operation of slip head 23, the particles or impurities in the slurry can cause slip head 23 to be blocked, affecting the normal operation of slip casting, by regularly stopping slip casting of feeding pipe 27 while opening the electronic control valve on water pipe 26, the water in water storage tank 28 flows into slip head 23 under the extraction of water pump 24, to flush the internal passage of slip head 23, and the electric telescopic rod 29 is started to extend, to push the water receiving frame 30 to move to the directly below of slip head 23, so that the flushed sewage and the internally remaining slurry are collected in the water receiving frame 30, and flow out of the water receiving frame 30 through the water outlet pipe 31, the slip head 23 is regularly automatically cleaned, to remove the remaining sludge from the slip head 23, to prevent the slurry from drying and clogging the slip head 23, to affect the slip casting quality and efficiency of the next time, to ensure the smoothness of slip casting, to prevent the slip head 23 from being blocked, to affect the service life of the slip head 23, and to increase the downtime processing time, to improve the overall efficiency of ceramic slip casting to a certain extent.

[0025] The bottom wall of the slip casting device 1 is provided with a control motor 6, the output end of the control motor 6 is provided with a work turntable 7, the top of the work turntable 7 is uniformly provided with a clamp 8, the inside of the clamp 8 is provided with a ceramic mold 10, the top of the ceramic mold 10 is provided with a mold cover 11, the top of the mold cover 11 is provided with a hole one 12 and a hole two 13, the hole two 13 is located on one side of the hole one 12, the hole one 12 corresponds to the position of the vacuum hard pipe 20, the hole two 13 corresponds to the position of the slip casting head 23, the inside of the slip casting device 1 is provided with a vacuum pump 18, the vacuum pump 18 is located above the water storage tank 28, the output end of the vacuum pump 18 is provided with a conveying hose 19, one end of the conveying hose 19 is communicated with one end of the vacuum hard pipe 20;

[0026] One side wall of the slip casting device 1 is provided with a conveying belt one 3, the back of the slip casting device 1 is provided with a conveying belt two 4, the inside wall and the back wall of the slip casting device 1 are both provided with a mechanical arm 14, and the two groups of mechanical arms 14 are located above the conveying belt one 3 and the conveying belt two 4 respectively.

[0027] The outer surfaces of the water pipe 26 and the material conveying pipe 27 are both provided with an electronic control valve, and the inside of the clamp 8 is provided with a heating block 9;

[0028] The ceramic mold 10 is placed on the conveying belt 3 manually, and then is transported into the slip casting device 1 by the conveying belt 3, and then the upper mechanical arm 14 clamps and moves the ceramic mold 10 to the clamp 8, the clamp 8 clamps the ceramic mold 10 firmly, and at the same time, the control motor 6 is operated to drive the working turntable 7 and the ceramic mold 10 to rotate clockwise, when the ceramic mold 10 moves to the position directly below the slip casting head 23, the hydraulic lifting rod 21 is elongated to push the connecting plate 22, the slip casting head 23 and the vacuum hard pipe 20 to move downward, so that the head of the slip casting head 23 is inserted into the hole 13, and the vacuum hard pipe 20 is inserted into the hole 12, then the vacuum pump 18 is started to perform vacuumizing treatment on the ceramic mold 10, and then the electronic control valve on the feeding pipe 27 is opened, the diaphragm pump 17 pumps the slurry in the slurry tank 15 to the feeding pipe 27, and then the slurry is injected into the ceramic mold 10 through the slip casting head 23 after passing through the telescopic hose 32, because the inside of the ceramic mold 10 is a vacuum environment, the air in the slurry can be discharged, the air bubbles and pores in the body can be reduced, the density and quality of the body can be improved, the production success rate of the ceramic can be improved to a certain extent, and the residual moisture in the mold can be pumped out, which creates good conditions for slip casting, helps to improve the density and quality of the body, and plays an auxiliary role when the body is demolded.

[0029] The slip casting device 1 is internally provided with the slurry tank 15 and the diaphragm pump 17, the diaphragm pump 17 is located between the slurry tank 15 and the water storage tank 28, the top of the slurry tank 15 is provided with a connecting pipe, one end of the connecting pipe is connected with the input end of the diaphragm pump 17, and the output end of the diaphragm pump 17 is provided with the feeding pipe 27, one end of the feeding pipe 27 is connected with the bottom end of the three-way joint 25.

[0030] The front of the slip casting device 1 is movably provided with the box door 2 through a hinge, the front of the box door 2 is provided with a visual window, the front of the slip casting device 1 is provided with the touch screen 5, and the touch screen 5 is located on one side of the box door 2.

[0031] The side outer wall of the slip casting device 1 is provided with two groups of feeding pipes 16 connected with the slurry tank 15 and the water storage tank 28 respectively;

[0032] The slurry and water can be respectively injected into the slurry tank 15 and the water storage tank 28 through the two groups of feeding pipes 16, and the operator can directly input control instructions through the touch screen 5 to accurately control the operation of the internal components, and the operation of each component during the slip casting process can be displayed on the touch screen 5.

[0033] Working principle: the ceramic mold 10 is placed on the conveying belt 1 by artificial, and then is transported into the slip casting device 1 by the conveying belt 1, then the ceramic mold 10 is clamped and moved to the clamp 8 by the upper mechanical arm 14, the ceramic mold 10 is clamped in the clamp 8, and the motor 6 is controlled to drive the working turntable 7 and the ceramic mold 10 to rotate clockwise, when the ceramic mold 10 moves to the position directly below the slip casting head 23, the hydraulic lifting rod 21 is elongated, the head of the slip casting head 23 is inserted into the hole 13, the vacuum hard pipe 20 is inserted into the hole 12, the vacuum pump 18 is started to perform vacuumizing treatment on the ceramic mold 10, then the electronic control valve on the feeding pipe 27 is opened, the diaphragm pump 17 extracts the slurry in the slurry tank 15 into the ceramic mold 10, after the slip casting is completed, the hydraulic lifting rod 21 is shortened, the slurry vacuum hard pipe 20 and the slip casting head 23 are separated from the ceramic mold 10, then the motor 6 is controlled to drive the slip casted ceramic mold 10 to the conveying belt 2, the slip casted ceramic mold 10 is clamped on the conveying belt 2 by the mechanical arm 14 above the conveying belt 2, and then is transported to the next operation step.

[0034] The device embodiments described above are only schematic, wherein the units shown as separate components can or can not be physically separate, and the components shown as units can or can not be physical units, that is, can be located in one place, or can be distributed on a plurality of network units. Some or all of the modules can be selected according to actual needs to achieve the purpose of the embodiment. Those skilled in the art can understand and implement without creative labor.

[0035] It is obvious for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, and can be realized in other specific forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be regarded as exemplary and non-limiting, and the scope of the present application is defined by the appended claims rather than the above description, and all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present application. Any reference signs in the claims should not be regarded as limiting the claims involved.

Claims

1. An automatic ceramic slip casting molding device, characterized in that: The device includes a grouting and molding apparatus (1), the top wall of which is provided with a hydraulic lifting rod (21), the output end of which is provided with a connecting plate (22), the bottom of which is provided with a grouting head (23) and a vacuum hard pipe (20), the vacuum hard pipe (20) being located on one side of the grouting head (23), the inside of which is provided with a water storage tank (28), the inside of which is provided with a water pump (24), the output end of which is connected to... A water pipe (26) is connected to the device. A three-way connector (25) is provided at one end of the water pipe (26). A retractable hose (32) is provided at one end of the three-way connector (25). One end of the retractable hose (32) is connected to the grouting head (23). An electric telescopic rod (29) is provided on one side of the inner wall of the grouting forming device (1). A water receiving frame (30) is provided at the output end of the electric telescopic rod (29). The water receiving frame (30) is located on one side of the grouting head (23). A water outlet pipe (31) is connected to the back wall of the water receiving frame (30).

2. The automatic ceramic slip casting equipment according to claim 1, characterized in that: The bottom wall of the grouting molding device (1) is provided with a control motor (6), and the output end of the control motor (6) is provided with a working turntable (7). The top of the working turntable (7) is evenly arranged with clamps (8). The inside of the clamps (8) is provided with a ceramic mold (10). The top of the ceramic mold (10) is provided with a mold cover (11). The top of the mold cover (11) is provided with a hole one (12) and a hole two (13). The hole two (13) is located on one side of the hole one (12). The hole one (12) corresponds to the position of the vacuum hard tube (20), and the hole two (13) corresponds to the position of the grouting head (23). The inside of the grouting molding device (1) is provided with a vacuum pump (18). The vacuum pump (18) is located above the water storage tank (28). The output end of the vacuum pump (18) is provided with a conveying hose (19). One end of the conveying hose (19) is connected to one end of the vacuum hard tube (20).

3. The automatic ceramic slip casting equipment according to claim 1, characterized in that: The grouting molding device (1) is equipped with a slurry tank (15) and a diaphragm pump (17). The diaphragm pump (17) is located between the slurry tank (15) and the water storage tank (28). A connecting pipe is provided on the top of the slurry tank (15). One end of the connecting pipe is connected to the input end of the diaphragm pump (17). A conveying pipe (27) is provided at the output end of the diaphragm pump (17). One end of the conveying pipe (27) is connected to the bottom end of the tee connector (25).

4. The automatic ceramic slip casting equipment according to claim 1, characterized in that: A conveyor belt (3) is provided on one side of the outer wall of the grouting molding device (1), and a conveyor belt (4) is provided on the back of the grouting molding device (1). A robotic arm (14) is provided on one side of the inner wall and the back wall of the grouting molding device (1). The two sets of robotic arms (14) are located above the conveyor belt (3) and the conveyor belt (4) respectively.

5. The automatic ceramic slip casting equipment according to claim 3, characterized in that: The outer surfaces of the water pipe (26) and the material conveying pipe (27) are equipped with electronic control valves, and the inside of the clamp (8) is equipped with a heating block (9).

6. The automatic ceramic slip casting equipment according to claim 1, characterized in that: The front of the grouting molding device (1) is provided with a door (2) that is movably provided by a hinge. The front of the door (2) is provided with a viewing window. The front of the grouting molding device (1) is provided with a touch screen (5) and the touch screen (5) is located on one side of the door (2).

7. The automatic ceramic slip casting equipment according to claim 3, characterized in that: The grouting molding device (1) has two sets of feed pipes (16) on one side of its outer wall. The two sets of feed pipes (16) are connected to the slurry tank (15) and the water storage tank (28) respectively.

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