Ultrahigh frequency induction welding machine

Abstract

The ultrahigh frequency induction welding machine comprises a shell, a partition plate is arranged in the middle of the shell, a support assembly is arranged on the partition plate, a copper pipe is embedded in the support assembly, a pressing air cylinder is fixed to the upper portion in the shell, and an interaction assembly is arranged on the outer side of the upper portion of the shell. Through iron wire induction heating, the conductive material in the plastic part can be heated to the welding temperature within several seconds, the common problem of insufficient welding strength or welding deformation in a traditional welding method is avoided, the welding time is remarkably shortened, the welding strength and precision are improved, the quality is improved, and the energy consumption is reduced.

Description

TECHNICAL FIELD

[0001] The utility model relates to plastic welding equipment technical field, especially relates to a ultrahigh frequency induction welding machine. BACKGROUND

[0002] The existing plastic welding equipment mostly adopts hot plate welding or ultrasonic welding. The principle of ultrasonic welding is that a 50 / 60 hertz current is converted into a 2.3 cm, 1.7 cm, 1.1 cm or 0.86 cm short wave mechanical wave through an ultrasonic wave length generator. The converted short wave is converted into a mechanical wave of the same wavelength again through a transducer, and then the mechanical wave is transmitted to a welding head through an amplitude modulation device which can change the amplitude. The welding head transmits the received energy to the joint of the workpiece to be welded, and in this area, the energy is converted into heat energy through friction, melting the plastic.

[0003] Ultrasonic welding has the problems of low welding efficiency, high energy consumption and insufficient welding strength. Especially for plastic parts of complex shape, it is difficult to achieve uniform heating by traditional methods, resulting in unstable welding quality. Now the application of ultrahigh frequency induction technology in plastic welding has been very mature, which is a better choice for plastic welding.

[0004] In order to solve the problems in the background art, the utility model provides an ultrahigh frequency induction welding machine. UTILITY MODEL CONTENTS

[0005] The utility model aims at the defects of prior art, and provides an ultrahigh frequency induction welding machine.

[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0007] An ultrahigh frequency induction welding machine, comprising a shell, a partition plate is arranged in the middle of the shell, a support assembly is arranged on the partition plate, a copper pipe is embedded in the support assembly, a compression cylinder is fixed in the upper part of the shell, and an interaction assembly is arranged on the outer side of the upper part of the shell.

[0008] Further, the support assembly comprises a support frame and a hollow plate fixed on the support frame, and the hollow part is used for placing the workpiece to be welded.

[0009] Further, the hollow plate is provided with a groove, the groove is arranged around the hollow part, and the copper pipe is arranged along the groove in the middle. Further, the interaction assembly comprises a touch screen, an air pressure adjusting button and an air pressure display screen, and the air pressure adjusting button and the air pressure display screen are arranged below the touch screen.

[0010] Further, the upper part of the shell is provided with an equipment reset button.

[0011] Further, a cooling water tank is arranged in the rear part of the box.

[0012] Further, the vertical partition plate is arranged in the middle of the box body, the equipment electric control board is fixed at the rear side of the vertical partition plate, and the high-frequency power supply is fixed on the partition plate at the rear side of the vertical partition plate.

[0013] Further, the box body is provided with a three-phase socket groove and an air source assembly groove on the side, the three-phase socket is arranged in the three-phase socket groove, and the air source assembly is arranged in the air source assembly groove.

[0014] Further, the emergency stop button is arranged at the middle lower part of the front side of the shell.

[0015] Further, the Foma wheel is arranged at the bottom of the box body.

[0016] By adopting the technical scheme of the utility model, the beneficial effects of the utility model are that the conductive material in the plastic part can be heated to a welding temperature within a few seconds through the iron wire induction heating, the problems of insufficient welding strength or welding deformation in the traditional welding method are avoided, the welding time is significantly shortened, the welding strength and precision are improved, the quality is improved, and the energy consumption is reduced. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 is a structure diagram of the ultra-high frequency induction welding machine provided by the utility model;

[0018] Figure 2 is a rear side structure diagram of the ultra-high frequency induction welding machine provided by the utility model;

[0019] Figure 3 is a local structure diagram of the ultra-high frequency induction welding machine provided by the utility model.

[0020] 1, shell, 2, compression cylinder, 3, touch screen, 4, equipment reset button, 5, air pressure adjusting knob, 6, air pressure display screen, 7, safety grating, 8, limiting rod, 9, emergency stop button, 10, three-phase socket, 11, air source assembly, 12, three-phase socket groove, 13, air source assembly groove, 14, cooling water tank, 15, Foma wheel, 16, partition plate, 17, equipment electric control board, 18, high-frequency power supply, 19, support frame, 20, hollow plate, 21, groove, 22, copper pipe. DETAILED DESCRIPTION

[0021] The specific scheme of the utility model is further described in combination with the drawings.

[0022] As shown in the drawings, an ultra-high frequency induction welding machine comprises a shell 1, a partition plate 16 is arranged in the middle of the shell 1, a support assembly is arranged on the partition plate 16, a copper pipe 22 is embedded in the support assembly, a compression cylinder 2 is fixed at the upper part in the shell 1 and used for pressing the object to be welded, an interactive assembly is arranged on the outer side of the upper part of the shell 1, and a safety grating 7 is arranged on the inner side of the box body.

[0023] The support assembly comprises a support frame 19 and a hollow plate 20 fixed on the support frame 19, and the hollow plate 20 is used for placing the welding object.

[0024] The hollow plate 20 is provided with a groove 21, and the copper pipe 22 is arranged in the groove 21.

[0025] The upper part of the shell 1 is provided with a device reset button 4.

[0026] The rear part of the box body is provided with a cooling water tank 14 for preventing the copper pipe 22 from being fused.

[0027] The vertical partition plate 16 is arranged in the middle of the box body, the rear side of the vertical partition plate 16 is fixed with a device electric control board 17, and the upper part of the vertical partition plate 16 is fixed with a high-frequency power supply 18.

[0028] The side of the box body is provided with a three-phase socket groove 12 and an air source assembly groove 13, the three-phase socket groove 12 is provided with a three-phase socket 10, and the air source assembly groove 13 is provided with an air source assembly 11.

[0029] The front lower part of the shell 1 is provided with an emergency stop button 9.

[0030] The bottom of the box body is provided with a Foma wheel 15.

[0031] It should be noted that the above is only the preferred embodiment of the present application and the technical principle applied. Those skilled in the art will understand that the present application is not limited to the specific embodiments described herein, and those skilled in the art can make various obvious changes, re-adjustments and substitutions without departing from the scope of the present application. Therefore, although the present application has been described in detail through the above embodiments, the present application is not limited to the above embodiments, and more other equivalent embodiments can be included without departing from the concept of the present application, and the scope of the present application is determined by the scope of the appended claims.

Claims

1. An ultrahigh frequency induction welding machine comprising a housing, a partition being provided in the middle of the housing, characterized in that, The partition plate is provided with a support assembly, the support assembly is embedded with a copper pipe, a compression cylinder is fixed in the upper part of the shell, and an interaction assembly is arranged on the outer side of the upper part of the shell.

2. The ultrahigh frequency induction welding machine according to claim 1, wherein The support assembly comprises a support frame and a hollow plate fixed on the support frame, and the hollow part is used for placing the object to be welded.

3. The ultrahigh frequency induction welding machine according to claim 2, wherein The hollow plate is provided with a groove, the groove is arranged around the hollow part, and the copper pipe is laid along the groove in the middle part.

4. The ultrahigh frequency induction welding machine according to claim 1, wherein The interaction assembly comprises a touch screen, an air pressure adjusting button and an air pressure display screen, and the air pressure adjusting button and the air pressure display screen are arranged below the touch screen.

5. The ultrahigh frequency induction welding machine of claim 1, wherein, The upper part of the shell is provided with an equipment reset button.

6. The ultrahigh frequency induction welding machine of claim 1, wherein, A cooling water tank is arranged in the rear part of the box.

7. The ultrahigh frequency induction welding machine of claim 1, wherein, A vertical partition plate is arranged in the middle of the box, an equipment electric control panel is fixed on the rear side of the vertical partition plate, and a high-frequency power supply is fixed on the partition plate on the rear side.

8. The ultrahigh frequency induction welding machine of claim 1, wherein, Three-phase sockets and air source assembly grooves are arranged on the side of the box, the three-phase sockets are arranged in the three-phase socket grooves, and the air source assembly grooves are arranged with air source assemblies.

9. The ultrahigh frequency induction welding machine of claim 1, wherein, An emergency stop button is arranged on the middle lower part of the front side of the shell.

10. The ultrahigh frequency induction welding machine of claim 1, wherein, A Foma wheel is arranged on the bottom of the box.

Images