Bucket wheel machine cantilever belt repairing tool
By designing a belt repair fixture, utilizing slide rails, clamps, and locking mechanisms, the problem of breakage caused by small holes in the cantilever belt of a bucket wheel excavator was solved, achieving a fast and reliable repair effect and improving repair efficiency and quality.
Patent Information
- Application Number
- CN202520252092.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-18
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2035-02-18
AI Technical Summary
In the existing technology, the cantilever belt of the bucket wheel excavator is prone to small holes after long-term use, which leads to belt breakage, and the repair process is inefficient, especially after disassembly.
A belt repair fixture was designed, including a housing, a slide rail, a clamp, and a locking mechanism. The slide rail and the clamp work together to achieve rapid tension adjustment and precise positioning of the belt. The clamp fixes the belt with a frosted surface and a convex-concave fit. A ring blade is used to repair small holes. The locking mechanism prevents the clamp from moving. A storage bag is provided to carry repair materials.
It enables rapid and reliable repair of cantilever belts, improves repair efficiency and quality, ensures belt stability, prevents accidental movement of clamps, and facilitates on-site operation.
Smart Images

Figure CN223877575U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a belt repair equipment technical field, concretely relates to a kind of repair tool of cantilever belt of bucket wheel machine. BACKGROUND
[0002] Bucket wheel machine is a kind of loading and unloading machinery commonly seen in cargo yard, which is composed of a belt conveyor cantilever that can pitch and swing horizontally, a bucket wheel at the front end of the belt conveyor cantilever, a frame and a running mechanism. The belt can run in both directions. When taking materials, the materials taken by the bucket wheel are sent out through the conveying arm. When stacking materials, the materials transported by the main conveyor are thrown to the yard through the conveying arm. During its daily operation, the cantilever belt will have some small holes due to long-term friction and impact of materials. These small holes will gradually expand as stress concentration points, eventually leading to belt rupture. The current way to repair the belt is mainly to patch it. However, the repair of the bucket wheel machine belt after disassembly greatly affects efficiency, so it is necessary to design a special repair tool to assist operators in quickly operating on the bucket wheel machine cantilever and improve efficiency. SUMMARY
[0003] The utility model aims at providing a kind of quick repair tool of cantilever belt of bucket wheel machine, which is suitable for cantilever field operation and quick and reliable repair.
[0004] To achieve the above-mentioned purpose, the technical scheme provided by the utility model is as follows:
[0005] A belt repair tool includes a housing, two sets of slide rails are arranged in parallel inside the housing, the housing is also provided with a sliding groove, and the two sets of slide rails are both slidingly connected with clamps arranged on the same side of the housing through the sliding groove. The clamps are provided with sliding blocks matched with the slide rails, the sliding blocks are provided with racks, and a gear meshing with the racks is also rotatably connected between the two sets of slide rails. The gear is connected with a first rotating handle along its axial direction through the housing, and a locking mechanism is arranged between the first rotating handle and the housing.
[0006] Further, the locking mechanism includes: the first rotating handle is a cylinder, the cylinder is fixedly arranged at the lower part of the gear, and the inner wall of the lower part of the cylinder is provided with a ratchet. The housing is provided with an opening, and the locking rod is provided with a pawl matched with the ratchet inside the housing through the opening.
[0007] Further, the opening and the locking rod are arranged in parallel with two sets of locking rods, and the two sets of locking rods are guide rods for each other, which prevents the ratchet from rotating and causing the locking work to need to adjust the rotating pawl and the ratchet.
[0008] Further, the locking rod is further provided with a ring groove along the radial direction outside the shell, the shell is rotationally connected with a buckle, and the buckle is matched with the ring groove.
[0009] Further, the clamp comprises a first clamping part and a second clamping part, the first clamping part is fixedly provided with an adjusting barrel, the adjusting barrel is axially provided with a guide groove, the second clamping part reciprocates along the guide groove, the adjusting barrel is provided with a clamping bolt, the clamping bolt is rotationally connected with the adjusting barrel in a smooth manner, and the clamping bolt is threadedly connected with the second clamping part.
[0010] Further, the first clamping part or the second clamping part is provided with an annular blade at the tail end, a blade groove matched with the annular blade is formed on the corresponding clamping part, the annular blade is fixedly provided with a column, the column is provided with a thread on the side surface, the first clamping part or the second clamping part is connected with the column through the thread, and the column is further provided with a second rotating handle at the end away from the blade.
[0011] Further, the first clamping part and the second clamping part are matched in concave-convex mode, the lower surface of the first clamping part and the upper surface of the second clamping part are provided with frosted surfaces, and the matched concave-convex planes of the first clamping part and the second clamping part are provided with frosted surfaces.
[0012] Further, a scale is embedded on the outside of the shell along the moving direction of the slide rail, and the adjusting barrel is fixedly provided with a number display piece.
[0013] Further, the shell is detachably connected with a storage bag, and the storage bag is internally provided with auxiliary props such as glue and adhesive tape.
[0014] The utility model discloses the advantages and beneficial effects are as follows:
[0015] Through the cooperation of the two groups of slide rails and clamps, the first rotating handle is rotated to drive the two clamps to move towards each other or in the opposite direction, so that the tension of a certain section of the belt can be quickly adjusted, accurately positioned and clamped, the position of the belt is stabilized during the repairing process, and the repairing quality is improved.
[0016] The clamp clamps the belt through the frosted surface and the concave-convex matching, ensures that the belt is fixed with the clamp, adjusts the tightness through the second rotating handle, the second clamping part can slide along the guide groove, and the belt is quickly clamped and loosened. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1It is the disassembling schematic view of the utility model;
[0018] Figure 2 It is the internal structure schematic view one of the utility model;
[0019] Figure 3 It is the internal structure schematic view two of the utility model;
[0020] Figure 4 It is the enlarged structure schematic view of A place of the utility model;
[0021] Figure 5 It is the enlarged structure schematic view of B place of the utility model;
[0022] In the drawing,
[0023] Shell 10, slide rail 11, slide groove 12, first rotating handle 13, scale 14, storage bag 15,
[0024] Clamp 20, sliding block 21, rack 22, gear 23, first clamping part 24, second clamping part 25, adjusting cylinder 26, guide groove 261, clamping bolt 262, indicating piece 263, annular blade 27, cutter groove 271, column 272, second rotating handle 28,
[0025] Locking mechanism 30, ratchet 31, locking rod 32, pawl 33, ring groove 34, buckle 35. Specific implementation
[0026] The specific implementation of the utility model is further described below in combination with the drawings and examples. The following examples are only used to more clearly illustrate the technical scheme of the utility model, and cannot limit the protection scope of the utility model. Examples
[0027] A belt repairing tool includes a shell 10, two groups of slide rails 11 are arranged in parallel inside the shell 10, the shell is further provided with a slide groove 12, the clamp 20 is slidably connected to the same side of the shell 10 through the slide groove 12, the clamp 20 is provided with a sliding block 21 matched with the slide rail, the sliding block 21 is provided with a rack 22, the gear 23 engaged with the rack 22 is further rotatably connected between the two groups of slide rails 11, and the first rotating handle 13 is fixedly connected to the gear 23 along the axial direction of the gear 23 and penetrates through the shell 10.
[0028] The clamp 20 includes a first clamping part 24 and a second clamping part 25, the first clamping part 24 is fixedly provided with an adjusting cylinder 26, the adjusting cylinder 26 is axially provided with a guide groove 261, the second clamping part 25 reciprocates along the guide groove 261, the clamping bolt 262 is arranged in the adjusting cylinder 26, the clamping bolt 262 is in smooth rotation connection with the adjusting cylinder 26, and the clamping bolt 262 is in threaded connection with the second clamping part 25.
[0029] The first clamping part 24 is provided with a ring-shaped blade 27, the second clamping part 25 is provided with a blade groove 271 matched with the ring-shaped blade 27, the ring-shaped blade 27 is fixedly provided with a column 272, the side of the column 272 is provided with a thread, the first clamping part 24 is connected with the column 272 through the thread, and the end of the column 272 away from the blade is further provided with a second rotating handle 28. The first clamping part 24 and the second clamping part 25 are matched in concave-convex, and the lower surface of the first clamping part 24 and the upper surface of the second clamping part 25 are provided with frosted surfaces.
[0030] The first rotating handle 13 and the shell 10 are provided with a locking mechanism 30, the first rotating handle 13 is a cylinder, the outer side of the cylinder is provided with a gear 23, the inner wall of the cylinder is provided with a ratchet wheel 31, the side of the shell 10 away from the first rotating handle 13 is provided with a locking rod 32, the shell 10 is provided with an opening matched with the locking rod 32, and the locking rod 32 is provided with a pawl 33 matched with the ratchet wheel 31 in the shell 10. The opening and the locking rod 32 are provided with two groups of parallel structures, the two groups of locking rods are guide rods, and the two groups of locking rods are prevented from rotating. On the outer side of the shell 10, the locking rod is further provided with a ring groove 34 along the radial direction, the shell 10 is rotationally connected with a buckle 35 matched with the ring groove 34. After the locking rod 32 is moved upward to make the pawl 33 disengage from the meshed ratchet wheel 31, the buckle 35 is rotated to be buckled with the ring groove 34 to limit the locking rod 32.
[0031] The shell is inlaid with a scale 14 along the moving direction of the slide rail 11, and the adjusting cylinder 26 is fixedly provided with a number display piece 263. The shell 10 is detachably connected with a storage bag 15, the storage bag 15 is opened and closed through a zipper, and the inside is equipped with auxiliary props such as glue and adhesive tape.
[0032] The belt to be repaired is placed between the first clamping part 24 and the second clamping part 25 of the clamp 20. The second clamping part 25 is reciprocated along the guide groove 261 by adjusting the adjusting cylinder 26, so that the distance between the first clamping part 24 and the second clamping part 25 is adjusted. When the appropriate position is reached, the clamping bolt 262 is tightened to tightly clamp the first clamping part 24 and the second clamping part 25. By rotating the first rotating handle 13, the gear 23 is driven to rotate. Since the gear 23 is meshed with the rack 22, the sliding block 21 will move along the slide rail 11. In this way, the clamp 20 can move towards each other along the slide groove 12, so as to adjust the tension of the belt and prevent the problem that the repair is poor due to the change of the tension of the belt. When the shape of the small hole on the surface of the belt is irregular and difficult to repair, the ring-shaped blade 27 can be lowered along the thread of the column 272 by rotating the second rotating handle 28 to cut off the irregular edge of the small hole, and the rotation of the column is avoided after rising to affect the action of the clamp.
[0033] In the repairing process, the first rotating handle 13 can be locked on the shell 10 by the locking mechanism 30 to prevent it from slipping. The specific operation is: when the first rotating handle needs to be rotated, the locking rod is pushed inward to the shell 10, so that the pawl 33 is disengaged from the meshing ratchet 31, and then the buckle 35 is rotated to be buckled in the ring groove 34 to limit the locking rod 32, at this time, it is in the unlocked state, and the gear 23 rotates the first rotating handle 13. When the belt tension is adjusted to the appropriate degree, the buckle 35 is unlocked to limit the ring groove 34, the pawl 33 is engaged with the gear by pulling or relying on the self-weight of the pawl 33 and the locking rod 32, and the locking state is realized. The scale 14 is inlaid on the outside of the shell in the moving direction of the slide rail 11, which is used to indicate the position of the clamp 20, and the indicating disc 263 is fixedly arranged on the adjusting cylinder 26, which is used to display the rotation angle of the adjusting cylinder 26. These designs help the user to more accurately observe the adjustment accuracy and control the repairing process. The shell 10 is detachably connected with the storage bag 15, which is used to store glue, adhesive tape and other auxiliary props. In this way, the whole tooling can be more portable, and the user can conveniently perform the repairing operation on the spot.
[0034] The above is only the preferred embodiment of the present application, and it should be pointed out that for ordinary skilled in the art, without departing from the technical principles of the present application, a number of improvements and refinements can be made, and these improvements and refinements should be regarded as the protection scope of the present application.
Claims
1. A boom belt repair tool for a bucket wheel machine, characterized in that: Including the shell (10), the shell (10) is provided with two groups of slide rails (11) inside parallel, the shell (10) is also provided with a sliding slot (12) along the slide rail sliding direction, the two groups of slide rails (11) are all slidably connected with the clamp (20) being arranged to the same side of the shell (10) through the sliding slot (12), the clamp (20) is provided with the sliding block (21) being adapted to the slide rail (11), the sliding block (21) is provided with the rack (22), the two groups of slide rails (11) are further rotatably connected with the gear (23) engaging the rack (22), the gear (23) is connected with the first rotating handle (13) along its axial direction through the shell (10), the first rotating handle (13) and the shell (10) are provided with the locking mechanism (30).
2. The boom belt repair tooling for an excavating machine as claimed in claim 1, wherein: The arrangement of the locking mechanism (30) and the first rotating handle (13) includes that the first rotating handle (13) is a cylinder, the cylinder is fixedly provided with the gear (23) outside, the inner wall of the cylinder is provided with the ratchet wheel (31), the shell (10) is provided with an opening, the shell (10) is movably connected with the locking rod (32) through the opening, the locking rod (32) is provided with the pawl (33) being adapted to the ratchet wheel (31) inside the shell (10).
3. The boom belt repair tooling for an excavating machine as claimed in claim 2, wherein: The opening and the locking rod (32) are provided with two groups of parallel, and the two groups of locking rods (32) are guide rods.
4. The boom belt repair tooling for an excavating machine as set forth in claim 2, wherein: On the outside of the shell (10), the locking rod (32) is further provided with a ring groove (34) along its radial direction, the shell (10) is rotatably connected with the buckle (35), and the buckle (35) is adapted to the ring groove (34).
5. The boom belt repair kit for an excavating machine as claimed in claim 1, wherein: The clamp (20) includes a first clamping part (24) and a second clamping part (25), the first clamping part (24) is fixedly provided with an adjusting cylinder (26), the adjusting cylinder (26) is axially provided with a guide groove (261), the second clamping part (25) reciprocates along the guide groove (261), the adjusting cylinder (26) is provided with a clamping bolt (262), the clamping bolt (262) passes through the adjusting cylinder (26) and is smoothly rotatably connected with the adjusting cylinder (26), and the clamping bolt (262) is threadedly connected with the second clamping part.
6. The boom belt repair kit for an excavator according to claim 5, wherein: The first clamping part (24) or the second clamping part (25) is provided with an annular blade (27), a corresponding clamping part is provided with a blade groove (271) adapted to the annular blade (27), the annular blade (27) is fixedly provided with a column (272), the side surface of the column (272) is provided with a thread, and the first clamping part (24) or the second clamping part (25) is connected with the column through the thread. The end of the column (272) away from the annular blade (27) is further provided with a second rotating handle (28).
7. The boom belt repair kit for an excavator according to claim 5 or 6, characterized in that: The first clamping part (24) and the second clamping part (25) are concave-convex matched, and the plane of the concave-convex matching of the first clamping part (24) and the second clamping part (25) is provided with a frosted surface.
8. The boom belt repair kit for an excavating machine as set forth in claim 5, wherein: The shell (10) is externally inlaid with a scale (14) along the moving direction of the slide rail (11), and the adjusting cylinder (26) is fixedly provided with an adaptive scale (14) indicating piece (263).
9. The boom belt repair kit for an excavating machine as claimed in claim 1, wherein: The shell (10) is detachably connected with a storage bag (15).