Automatic raw material plate shaping device

Abstract

The utility model belongs to the technical field of raw material plate processing, and particularly relates to an automatic raw material plate shaping device which comprises a feeding mechanism, a detecting and shaping mechanism, a discharging mechanism and a transferring mechanism, and the feeding mechanism is used for inputting raw material plates to be shaped; the detecting and shaping mechanism is arranged at the output end of the feeding mechanism and used for detecting the flatness of the raw material plate to be shaped and executing shaping operation in a targeted mode. The discharging mechanism is arranged at the output end of the detecting and shaping mechanism and used for collecting the detected and shaped materials. The moving path of the output end of the transferring mechanism passes through the feeding mechanism, the detecting and shaping mechanism and the discharging mechanism, and the transferring mechanism is used for transferring plate materials and no-load plate jigs. Integrated automatic equipment is adopted to complete the whole process from raw material plate detection and shaping to clinker plate detection, the production efficiency is improved through an efficient and safe automatic shaping scheme, and enterprise development is facilitated.

Description

TECHNICAL FIELD

[0001] The utility model belongs to raw material board processing technical field especially relates to a kind of automatic raw material board shaping device. BACKGROUND

[0002] In traditional manufacturing process, the shaping process of raw material board is generally completed by manual, which is extremely low in efficiency and has many defects. First, raw material board needs to be manually transported from the stacking place to the detection mechanism, which not only consumes time and effort, but also has operation risks, and is easy to cause damage to the board. Secondly, after the detection mechanism finishes detection, the staff needs to manually transport the board to the shaping mechanism again, which also has repeated labor and safety hazards. Finally, manual unloading, stacking and arranging are needed after shaping, which makes the whole shaping process long and complicated, and it is difficult to meet the demand for high efficiency and automation in modern production. In summary, the traditional raw material board shaping method has problems such as low efficiency, high labor intensity and poor operation safety. SUMMARY

[0003] The utility model aims at providing a kind of automatic raw material board shaping device, to solve the technical problems of low efficiency, high labor intensity and poor operation safety in the raw material board shaping method in prior art.

[0004] To achieve the above-mentioned purpose, the utility model embodiment provides an automatic raw material board shaping device, which comprises a feeding mechanism, a detection and shaping mechanism, an unloading mechanism and a transfer mechanism. The feeding mechanism is used to input raw material board to be shaped. The detection and shaping mechanism is arranged at the output end of the feeding mechanism and is used to detect the flatness of the raw material board to be shaped and perform shaping operation accordingly. The unloading mechanism is arranged at the output end of the detection and shaping mechanism and is used to collect the material after detection and shaping. The output path of the transfer mechanism passes through the feeding mechanism, the detection and shaping mechanism and the unloading mechanism. The transfer mechanism is used to transfer the board material and the empty board jig.

[0005] Optionally, the feeding mechanism comprises a mounting frame, a linear module, a lifting assembly and a limiting assembly. The mounting frame is provided with an open cavity. The linear module is arranged on the bottom wall of the open cavity. The lifting assembly is arranged at the output end of the linear module. The limiting assembly is arranged at the top of the mounting frame. The limiting assembly is used to carry the board jig stacked and carrying the board material. The limiting assembly can output the bottommost board jig to the lifting assembly. The linear module drives the lifting assembly to move away from the limiting assembly. The transfer mechanism transfers the raw board of the board jig on the lifting assembly to the detection and shaping mechanism.

[0006] Optionally, the number of the limiting assemblies is two groups, and the two groups of limiting assemblies are distributed at two ends of the mounting frame, wherein one group of the limiting assemblies is used for bearing the raw board and the corresponding board jig to be detected and shaped, and the other group of the limiting assemblies is used for receiving the empty board jig, and the lifting assembly is driven by the linear module to reciprocatingly move between the two groups of limiting assemblies.

[0007] Optionally, the limiting assembly comprises a limiting rib, a telescopic piece and a receiving plate, the limiting rib is arranged at the top of the mounting frame, the number of the limiting ribs is four groups, the four groups of limiting ribs are distributed in a circumferential direction at intervals, and the limiting ribs form a receiving groove for accommodating the raw board and the corresponding jig therebetween, the edge of the board jig is provided with a protrusion, the telescopic piece is arranged at the top of the mounting frame, the receiving plate is arranged at the output end of the telescopic piece, the receiving plate can be driven by the telescopic piece to move into the receiving groove and be located below the protrusion, so that the board jig can be fixed in the receiving groove by abutting the protrusion and the receiving plate.

[0008] Optionally, the lifting assembly comprises a lifting driving source and a top plate, the lifting driving source is arranged at the output end of the linear module, and the top plate is arranged at the output end of the lifting driving source, and the top plate can be driven by the lifting driving source to abut against the bottommost board jig.

[0009] Optionally, the moving mechanism comprises a gantry, a board moving manipulator and a jig moving manipulator, the beam of the gantry spans the feeding mechanism, the detection and shaping mechanism and the discharging mechanism, the board moving manipulator and the jig moving manipulator are symmetrically arranged on the beam of the gantry, the board moving manipulator is used for transferring the raw board output by the feeding mechanism to the detection and shaping mechanism, and transferring the board material output by the detection and shaping mechanism to the discharging mechanism, and the jig moving manipulator is used for moving the empty board jig to the discharging mechanism.

[0010] Optionally, the detection and shaping mechanism comprises a detection assembly, a transmission assembly and a shaping assembly, the transmission assembly is arranged in the detection area of the detection assembly, the transmission assembly is used for receiving the raw board transferred by the moving mechanism, and the shaping assembly performs shaping operation on the raw board according to the detection result of the detection assembly.

[0011] Optionally, the shaping assembly comprises a limiting part, a moving part, an upper pressing part and a lower pressing part, the limiting part is arranged between the upper pressing part and the lower pressing part, the moving part is used for transferring the board after detection by the detection assembly to the limiting part, and the upper pressing part and the lower pressing part are moved to a preset shaping position and perform pressing shaping according to the detection result.

[0012] Optionally, the limiting component comprises a mounting frame, a rotary cylinder and a support rod, the rotary cylinder is arranged on the mounting frame, the support rod is arranged on the mounting frame and located at the output end of the rotary cylinder, the output end of the rotary cylinder can be rotatably moved to the upper side of the support rod; the number of the limiting components is four groups, the four groups of limiting components are distributed at intervals, and each limiting component can be aligned with the corner of the raw plate material through the transfer driving of the transfer component.

[0013] Optionally, the blanking mechanism is two groups, and the two groups of blanking mechanisms are respectively used for loading the good products and the bad products.

[0014] The raw plate loading, shaping, and blanking mechanism are integrated in the same path, the transfer mechanism is coordinately transferred, the raw plate detection and the material processing after shaping are completed by the automatic machinery without manual intervention, and the technical problems of low efficiency, high labor intensity, and poor operation safety in the raw plate shaping mode in the prior art are solved. BRIEF DESCRIPTION OF DRAWINGS

[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor under the premise of the drawings.

[0016] Figure 1 The structure diagram of the automatic raw plate shaping device provided by the embodiment of the present application is shown.

[0017] Figure 2 The structure diagram of the feeding mechanism provided by the embodiment of the present application is shown.

[0018] Figure 3 The structure diagram of the blanking mechanism provided by the embodiment of the present application is shown.

[0019] Figure 4 The structure diagram of the transfer mechanism provided by the embodiment of the present application is shown.

[0020] Figure 5 The structure diagram of the detection and shaping mechanism provided by the embodiment of the present application is shown.

[0021] Figure 6 A structure schematic view of the plate jig is provided for the embodiment of the utility model.

[0022] Figure 7 A structure schematic view of the limiting component is provided for the embodiment of the utility model.

[0023] Figure 8 A structure schematic view of the detection assembly is provided for the embodiment of the utility model.

[0024] Figure 9 A structure schematic view of the transmission assembly is provided for the embodiment of the utility model.

[0025] In the drawings, various reference signs represent:

[0026] 100 - feeding mechanism 200 - detection and shaping mechanism 300 - discharging mechanism

[0027] 400 - transfer mechanism 150 - plate jig 110 - mounting frame

[0028] 120 - linear module 130 - lifting assembly 140 - limiting assembly

[0029] 141 - limiting rib 142 - telescopic piece 143 - receiving plate

[0030] 151 - protruding block 144 - accommodating groove 131 - lifting driving source

[0031] 132 - top plate 420 - plate transfer robot 410 - gantry

[0032] 430 - jig transfer robot 210 - detection assembly 220 - transmission assembly

[0033] 230 - shaping assembly 231 - limiting component 232 - transfer component

[0034] 233 - upper pressing component 234 - lower pressing component 235 - mounting bracket

[0035] 236 - rotary cylinder 237 - supporting rod. DETAILED DESCRIPTION

[0036] The embodiments of the utility model are described in detail below, examples of the embodiments are shown in the drawings, wherein the same or similar reference signs represent the same or similar elements or elements with the same or similar functions throughout. The embodiments are described below by referring to the drawings. Figures 1-9 The described embodiments are exemplary and are intended to explain the embodiments of the utility model, and cannot be understood as a limitation of the utility model.

[0037] In the description of the embodiments of the utility model, it is understood that the directions or position relations indicated by the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like are the directions or position relations shown in the drawings, and are only for the convenience of describing the embodiments of the utility model and simplifying the description, and thus cannot be understood as indicating or implying that the devices or elements indicated must have a specific direction, be constructed and operated in a specific direction, and thus cannot be understood as limiting the utility model.

[0038] In addition, the terms "first" and "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" can explicitly or implicitly include one or more of the features. In the description of the embodiments of the utility model, the meaning of "multiple" is two or more, unless otherwise specifically limited.

[0039] In the embodiments of the utility model, unless otherwise specifically defined and limited, the terms "mounting", "connection", "connection", "fixing" and the like should be understood in a broad sense, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication or interaction relationship between two elements. For ordinary skilled persons in the art, the specific meanings of the above terms in the embodiments of the utility model can be understood according to the specific circumstances.

[0040] In one embodiment of the utility model, as shown in Figures 1-9 As shown in the drawings, an automatic raw material plate shaping device is provided, which comprises a feeding mechanism 100, a detection and shaping mechanism 200, a discharging mechanism 300 and a transfer mechanism 400. The feeding mechanism 100 is used for inputting raw material plates to be shaped. The detection and shaping mechanism 200 is arranged at the output end of the feeding mechanism 100 and is used for detecting the flatness of the raw material plates to be shaped and performing shaping work accordingly. The discharging mechanism 300 is arranged at the output end of the detection and shaping mechanism 200 and is used for collecting the materials after detection and shaping. The output path of the transfer mechanism 400 passes through the feeding mechanism 100, the detection and shaping mechanism 200 and the discharging mechanism 300. The transfer mechanism 400 is used for transferring the plate materials and the empty plate jig 150. In this embodiment, the materials to be detected and shaped are flat plates designed in the shape of rectangular plates.

[0041] The green board feeding, shaping and cutting mechanism 300 is integrated in the same path, the transfer mechanism 400 is coordinated in the same way, and the green board detection and the material processing after shaping are completed by automatic machinery without manual intervention; compared with the technical problems of low efficiency, high labor intensity and poor operation safety in the existing green board shaping mode, the automatic green board shaping device provided in the embodiment of the utility model completes the whole process of green board detection, shaping to clinker board by using an integrated automatic equipment, improves the production efficiency through the efficient and safe automatic shaping scheme, and is beneficial to enterprise development.

[0042] As shown in the drawings, Figures 1-9 In another embodiment of the utility model, the feeding mechanism 100 includes a mounting frame 110, a linear module 120, a lifting assembly 130 and a limiting assembly 140, the mounting frame 110 is provided with an open cavity, the linear module 120 is arranged on the bottom wall of the open cavity, the lifting assembly 130 is arranged on the output end of the linear module 120, the limiting assembly 140 is arranged on the top of the mounting frame 110, the limiting assembly 140 is used for bearing the board jig 150 stacked and bearing the board material, the limiting assembly 140 can output the bottommost board jig 150 to the lifting assembly 130, the linear module 120 drives the lifting assembly 130 to move away from the limiting assembly 140, and the transfer mechanism 400 transfers the green board of the board jig 150 on the lifting assembly 130 to the detection and shaping mechanism 200. The linear module 120 is a linear slide, and the mounting frame 110 is a hexahedron with a square frame structure design and openings on all sides. Since the lifting height of the output end of the lifting structure contacting the bottommost board jig 150 each time is fixed, it is not necessary to use a precise servo structure as the lifting drive, which is beneficial to improving the structural convenience of the feeding mechanism 100, realizing space optimization and control optimization.

[0043] As shown in the drawings, Figures 1-9 In another embodiment of the utility model, the number of the limiting assembly 140 is two groups, and the two groups of limiting assembly 140 are distributed at both ends of the mounting frame 110, one group of limiting assembly 140 is used for bearing the green board to be detected and shaped and the corresponding board jig 150, and the other group of limiting assembly 140 is used for receiving the empty board jig 150, and the lifting assembly 130 is driven to reciprocate between the two groups of limiting assembly 140 through the linear module 120. The two groups of limiting assembly 140 are respectively used for bearing the green board to be detected and shaped and the board jig 150 and the empty board jig 150, so that the board jig 150 can be recycled without manual transfer.

[0044] Specifically, the limiting assembly 140 comprises limiting ribs 141, telescopic members 142 and receiving plates 143. The limiting ribs 141 are arranged on the top of the mounting frame 110. There are four groups of limiting ribs 141, which are distributed in a circumferential direction. The limiting ribs 141 form receiving grooves 144 for accommodating raw board and corresponding jigs. The board jigs 150 are provided with protrusions 151. The telescopic members 142 are arranged on the top of the mounting frame 110. The receiving plates 143 are arranged on the output ends of the telescopic members 142. The receiving plates 143 can be driven by the telescopic members 142 to move into the receiving grooves 144 and below the protrusions 151, so that the board jigs 150 can be fixed in the receiving grooves 144 by abutting against the receiving plates 143 through the protrusions 151. In the embodiment, the telescopic members 142 are air cylinders. There are two groups of telescopic members 142, which are symmetrically arranged at two ends of the receiving grooves 144. The telescopic members 142 are further provided with sensors on one side. The sensors can determine the movement of the board jigs 150 by identifying the protrusions 151. When the lifting assembly 130 lifts all the board jigs 150 by one unit height, the telescopic members 142 drive the receiving plates to move to the bottom surface of the protrusions 151 above the board jigs 150. When the lifting assembly 130 is reset, the bottom board jigs 150 move synchronously with the output end of the lifting assembly 130. The other board jigs 150 are separated from the bottom board jigs 150 by abutting against the receiving plates. At this time, the linear module 120 drives the lifting assembly 130 to move, so that the bottom board jigs 150 and the raw board carried thereby can move to a preset position, thereby facilitating the transfer mechanism 400 to transfer.

[0045] As Figures 1-9 shown in another embodiment of the present application, the lifting assembly 130 comprises a lifting driving source 131 and a top plate 132. The lifting driving source 131 is arranged on the output end of the linear module 120. The top plate 132 is arranged on the output end of the lifting driving source 131. The top plate 132 can be driven by the lifting driving source 131 to abut against the bottom board jigs 150. In the embodiment, the lifting driving source 131 is an air cylinder.

[0046] As Figures 1-9As shown in the utility model, in another embodiment of the utility model, the transferring mechanism 400 includes a portal frame 410, a plate transferring manipulator 420 and a jig transferring manipulator 430, the crossbeam of the portal frame 410 spans the feeding mechanism 100, the detecting and shaping mechanism 200 and the discharging mechanism 300, the plate transferring manipulator 420 and the jig transferring manipulator 430 are symmetrically arranged on the crossbeam of the portal frame 410, the plate transferring manipulator 420 is used for transferring the raw plate material output by the feeding mechanism 100 to the detecting and shaping mechanism 200 and transferring the plate material output by the detecting and shaping mechanism 200 to the discharging mechanism 300; the jig transferring manipulator 430 is used for moving the empty plate jig 150 to the discharging mechanism 300. In the embodiment, the plate transferring manipulator 420 and the jig transferring manipulator 430 are both two-axis positioning suction disc structures.

[0047] As Figures 1-9 shown, in another embodiment of the utility model, the detecting and shaping mechanism 200 includes a detecting assembly 210, a transmission assembly 220 and a shaping assembly 230, the transmission assembly 220 is arranged in the detection area of the detecting assembly 210, the transmission assembly 220 is used for receiving the raw plate material transferred by the transferring mechanism 400, the shaping assembly 230 performs shaping operation on the raw plate material according to the detection result of the detecting assembly 210.

[0048] As Figures 1-9 shown, in another embodiment of the utility model, the shaping assembly 230 includes a limiting part 231, a transferring part 232, an upper pressing part 233 and a lower pressing part 234, the limiting part 231 is arranged between the upper pressing part 233 and the lower pressing part 234, the transferring part 232 is used for transferring the plate material after detection by the detecting assembly 210 to the limiting part 231, the upper pressing part 233 and the lower pressing part 234 are moved to the preset shaping position and perform pressing shaping according to the detection result of the detecting assembly 210. The upper pressing part 233 and the lower pressing part 234 both include a three-axis positioning manipulator and a pressing rod, according to the detection result, the three-axis positioning manipulator can smoothly drive the pressing rod to move to the preset position, the pressing rod of the upper pressing part 233 and the pressing rod of the lower pressing part 234 can relatively move to clamp the shaping position of the raw plate, thereby realizing the clamping and flattening effect.

[0049] As Figures 1-9As shown in the utility model, in another embodiment of the utility model, the limiting component 231 comprises a mounting frame 235, a rotary air cylinder 236 and a support rod 237, the rotary air cylinder 236 is arranged on the mounting frame 235, the support rod 237 is arranged on the mounting frame 235 and is located at the output end of the rotary air cylinder 236, and the output end of the rotary air cylinder 236 can be rotatably moved to the upper side of the support rod 237; the number of the limiting component 231 is four groups, four groups of the limiting component 231 are distributed at intervals, the transfer drive of the transfer component 232 is driven, and each limiting component 231 can be aligned with the corner of the raw plate respectively. When the transfer component 232 drives the plate to move to the upper side of the support rod 237, the transfer component 232 is properly adjusted, the four corners of the raw plate are aligned with the corresponding support rod 237 respectively, after alignment, the transfer component 232 releases the raw plate, the raw plate abuts on all support rods 237, the output end of all rotary air cylinders 236 is rotatably abutted and pressed on the upper end surface of the raw plate, and the support rod 237 cooperates to limit and fix the raw plate.

[0050] As Figures 1-9 As shown in the utility model, in another embodiment of the utility model, the blanking mechanism 300 is two groups, and two groups of the blanking mechanism 300 are used for loading the shaped good products and the shaped poor products respectively. In the embodiment, the structure of the blanking mechanism 300 is same as that of the feeding mechanism 100, two groups of the blanking mechanism 300 are arranged side by side at the end of the transfer mechanism 400 away from the feeding mechanism 100, the shaped plate and the poor plate that cannot be shaped are respectively transferred to the corresponding blanking mechanism 300 by the plate transfer manipulator 420, so as to sort and blank.

[0051] The above only describes the preferred embodiment of the utility model, and does not limit the utility model, and any modification, equivalent replacement and improvement within the spirit and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. An automated raw board material shaping device, characterized by, The utility model relates to a kind of raw material shaping device, including: Feeding mechanism, the feeding mechanism is used to input raw material to be shaped; Detection and shaping mechanism, the detection and shaping mechanism is arranged at the output end of the feeding mechanism and is used to detect the flatness of raw material to be shaped, and targetedly performs shaping operation; Discharging mechanism, the discharging mechanism is arranged at the output end of detection and shaping mechanism and is used to collect material after detection and shaping is finished; Transfer mechanism, the output path of the transfer mechanism passes through the feeding mechanism, detection and shaping mechanism and the discharging mechanism, and the transfer mechanism is used to transfer raw material and empty board fixture.

2. The automated raw sheet material shaping apparatus of claim 1, wherein: The feeding mechanism includes mounting frame, linear module, lifting assembly and limiting assembly, the mounting frame is provided with open cavity, the linear module is arranged on the bottom wall of the open cavity, the lifting assembly is arranged at the output end of the linear module, the limiting assembly is arranged at the top of the mounting frame, the limiting assembly is used to carry stacked board fixture and carry raw material, the limiting assembly can output the bottommost board fixture to the lifting assembly, the linear module drives the lifting assembly to move away from the limiting assembly, and the transfer mechanism transfers raw board of board fixture on the lifting assembly to the detection and shaping mechanism.

3. The automated raw sheet material shaping apparatus of claim 2, wherein: The number of the limiting assembly is two groups, and two groups of the limiting assembly are distributed at both ends of the mounting frame, one group of the limiting assembly is used to carry raw material to be detected and shaped and corresponding board fixture, and the other group of the limiting assembly is used to receive empty board fixture, and the lifting assembly is reciprocatingly moved between two groups of the limiting assembly by the linear module.

4. The automated raw sheet material shaping apparatus of claim 3, wherein: The limiting assembly includes limiting rib, telescopic piece and receiving plate, the limiting rib is arranged at the top of the mounting frame, the number of the limiting rib is four groups, four groups of the limiting rib are distributed in circumferential interval, and accommodating groove for accommodating raw material and corresponding fixture is formed between four groups of the limiting rib, the edge of the board fixture is provided with protrusion, the telescopic piece is arranged at the top of the mounting frame, the receiving plate is arranged at the output end of the telescopic piece, the receiving plate can be moved into the accommodating groove and below the protrusion by the telescopic piece, so that the board fixture can be fixed in the accommodating groove by the abutment of protrusion and receiving plate.

5. The automated raw sheet material shaping apparatus of claim 2, wherein: The lifting assembly includes lifting drive source and top plate, the lifting drive source is arranged at the output end of the linear module, the top plate is arranged at the output end of the lifting drive source, and the top plate can be abutted on the bottommost board fixture by the lifting drive source.

6. The automated raw sheet material shaping apparatus of claim 1, wherein: The transfer mechanism comprises a portal frame, a plate transfer manipulator and a jig transfer manipulator, the crossbeam of the portal frame spans the feeding mechanism, the detection and shaping mechanism and the discharging mechanism, the plate transfer manipulator and the jig transfer manipulator are symmetrically arranged on the crossbeam of the portal frame, the plate transfer manipulator is used for transferring the raw plate material output by the feeding mechanism to the detection and shaping mechanism, and transferring the plate material output by the detection and shaping mechanism to the discharging mechanism; the jig transfer manipulator is used for moving the empty plate jig to the discharging mechanism.

7. The automated raw sheet material shaping apparatus of claim 1, wherein: The detection and shaping mechanism comprises a detection assembly, a transmission assembly and a shaping assembly, the transmission assembly is arranged in the detection area of the detection assembly, the transmission assembly is used for receiving the raw plate material transferred by the transfer mechanism, and the shaping assembly performs shaping operation on the raw plate material according to the detection result of the detection assembly.

8. The automated raw sheet material shaping apparatus of claim 7, wherein: The shaping assembly comprises a limiting component, a transfer component, an upper pressing component and a lower pressing component, the limiting component is arranged between the upper pressing component and the lower pressing component, the transfer component is used for transferring the plate material after detection by the detection assembly to the limiting component, and the upper pressing component and the lower pressing component move to the preset shaping position and perform pressing shaping according to the detection result.

9. The automated raw sheet material shaping apparatus of claim 8, wherein: The limiting component comprises a mounting frame, a rotary air cylinder and a supporting rod, the rotary air cylinder is arranged on the mounting frame, the supporting rod is arranged on the mounting frame and located at the output end of the rotary air cylinder, and the output end of the rotary air cylinder can rotate and move to the upper side of the supporting rod; the number of the limiting components is four, the four limiting components are distributed at intervals, the transfer component is driven to transfer, and each limiting component can be aligned with the corner of the raw plate material.

10. The automated raw material sheet straightening apparatus of claim 1, wherein: The discharging mechanism comprises two groups, and each group of the discharging mechanism is used for loading the good products and the bad products after shaping.

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