Sleeper flat plate transport trolley

By designing a sleeper flatbed transport trolley and utilizing components such as traction components and rolling rods, the problems of high labor intensity and low efficiency in traditional sleeper transportation involving multiple people working together have been solved, enabling efficient and safe sleeper transportation operated by a single person.

CN223878015UActive Publication Date: 2026-02-06YANKUANG ENERGY GRP CO LTD
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Patent Information

Application Number
CN202520243043.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-17
Publication Date
2026-02-06
Estimated Expiration
2035-02-17

AI Technical Summary

Technical Problem

Traditional sleeper transportation requires multiple people to work together, which is labor-intensive, inefficient, and carries the risk of sleeper slippage and monorail derailment.

Method used

A sleeper flatbed transport trolley was designed, including a car body, a traction component, a support frame, a rolling rod, a guide component, a traveling component, and a slide component. The traction component enables a single person to drag the sleeper onto the car body, the rolling rod and guide wheel reduce friction, the traveling component ensures smooth transportation, and the slide component eliminates height differences to reduce dragging resistance.

Benefits of technology

This technology enables a single person to transport railway sleepers, reducing labor intensity, improving transportation efficiency, and eliminating the safety risk of sleepers slipping.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a sleeper flat plate transport trolley which comprises a trolley body, a traction assembly is arranged on the trolley body, and the traction assembly is used for dragging a sleeper to the trolley body so that the trolley body can drive the sleeper to move along a track to achieve transportation. By arranging the trolley body and the traction assembly, the sleeper can be dragged to the flat plate transportation trolley by a single person by rotating the traction assembly, and sleeper transportation can be completed by pushing the trolley by one person and protecting the trolley by the other person. The problems that the number of sleeper transportation operators is large, the transportation efficiency is low, and the labor intensity is large are solved, and meanwhile the unsafe factor that the sleeper accidentally slides down to hurt people in the carrying process is eliminated.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of sleeper maintenance, and particularly relates to a flat car for transporting sleepers. BACKGROUND

[0002] When sleeper diseases such as cracking and breaking occur on a railway line, sleeper replacement operations are required, and sleepers are transported to the sleeper replacement site. In the daily maintenance and sleeper replacement operations of a special railway line, the traditional sleeper transportation method requires multiple people to use tools such as lifting poles, sleeper clamps, steel wire ropes, and monorail cars to transport sleepers to the operation site.

[0003] The traditional sleeper transportation method requires four people to lift the sleepers onto the monorail car, one person to push the monorail car, and one person to protect the car. This operation method has the problems of requiring multiple people, high labor intensity, and low work efficiency. In addition, during transportation, sleepers may fall off, and the monorail car may derail.

[0004] Therefore, the prior art needs to be further improved. SUMMARY

[0005] To overcome the shortcomings of the prior art, a flat car for transporting sleepers is provided to solve the problems of requiring multiple people, high labor intensity, and low work efficiency in the sleeper transportation method of the prior art.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technology:

[0007] A flat car for transporting sleepers includes a car body, a traction assembly is provided on the car body, and the traction assembly is used to pull the sleepers onto the car body so that the car body can move along the track to achieve transportation.

[0008] Further, the car body includes a support frame, a first rolling rod is provided on the support frame, and the traction assembly is located at one end of the support frame to pull the sleepers and drive the first rolling rod to roll and move onto the car body.

[0009] Further, the first rolling rod is provided with a plurality of first rolling rods, and each first rolling rod is rotatably connected to the support frame. The plurality of first rolling rods are equally distributed along the extension direction of the support frame to uniformly support the sleepers.

[0010] Further, the traction assembly includes a fixed plate provided at a corner of the support frame and a hand winch fixedly installed on the fixed plate. The free end of the traction rope of the hand winch has a fixed part connected to the sleeper.

[0011] Further, a guide assembly is also provided on the support frame, and the guide assembly is oppositely arranged with the traction assembly. The guide assembly includes a guide wheel for limiting and guiding the traction rope.

[0012] Further, the guiding assembly further comprises two vertical rods perpendicular to the support frame, and a horizontal rod connecting the two vertical rods, and the guiding wheel is sleeved in the middle of the horizontal rod and is rotationally connected with the horizontal rod.

[0013] Further, the walking assembly further comprises a wheel protection groove fixed below the support frame and in a box structure with an opening downward, and the track wheel is rotationally connected in the wheel protection groove.

[0014] Further, the walking assembly further comprises a wheel protection groove fixed below the support frame and in a box structure with an opening downward, and the track wheel is rotationally connected in the wheel protection groove.

[0015] Further, the walking assembly further comprises a wheel protection groove fixed below the support frame and in a box structure with an opening downward, and the track wheel is rotationally connected in the wheel protection groove.

[0016] Further, the walking assembly further comprises a wheel protection groove fixed below the support frame and in a box structure with an opening downward, and the track wheel is rotationally connected in the wheel protection groove.

[0017] Compared with the prior art, the comprehensive effect brought by the present application includes:

[0018] The present application sets the vehicle body and the traction assembly, and the single person can drag the sleeper to the flat plate transport trolley by rotating the traction assembly, one person pushes the trolley, and one person protects, so that the sleeper transportation can be completed. The problems of multiple personnel occupation, low transportation efficiency and high labor intensity are solved, and the unsafe factors of accidental falling and injury in the sleeper carrying process are eliminated. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 It is a whole structure schematic view of the embodiment of the present application;

[0020] Figure 2 It is a support frame structure schematic view of the embodiment of the present application;

[0021] Figure 3 It is a walking assembly structure schematic view of the embodiment of the present application;

[0022] Figure 4 It is a sliding groove assembly structure schematic view of the embodiment of the present application;

[0023] Figure 5 It is a guiding assembly structure schematic view of the embodiment of the present application.

[0024] Legend: 1. Support frame; 2. First rolling rod; 3. Fixing plate; 4. Hand winch; 5. Guide wheel; 6. Vertical rod; 7. Horizontal rod; 8. Track wheel; 9. Guard wheel groove; 10. Rail lock; 11. Fixing frame; 12. Second rolling rod; 13. Driving rod; 14. Locking device. Detailed Implementation

[0025] The technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0026] In this document, terms such as “up,” “down,” “left,” “right,” and “top” indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0027] like Figures 1 to 5 As shown, a sleeper flatbed transport trolley includes a car body, on which a traction component is provided. The traction component is used to drag the sleeper onto the car body so that the car body can drive the sleeper to move along the track for transportation.

[0028] By configuring the vehicle body and traction components, rotating the traction components allows a single person to drag the sleepers onto the flatbed transport trolley. One person pushes the trolley while another provides safety protection, completing the sleeper transport. This solves the problems of high manpower requirements, low transport efficiency, and high labor intensity in sleeper transport operations, while also eliminating the safety hazard of sleepers accidentally slipping and injuring people during handling.

[0029] In this embodiment of the sleeper flatbed transport trolley, the vehicle body includes a support frame 1, and a first rolling rod 2 is provided on the support frame 1. The traction component is located at one end of the support frame 1 to drag the sleeper, thereby driving the first rolling rod 2 to roll and move onto the vehicle body.

[0030] Specifically, the support frame 1 is a rectangular frame used to support the first rolling rod 2 and the sleeper. By setting the first rolling rod 2, when the traction component drives the sleeper to contact the support frame 1, the sleeper moves horizontally on the support frame 1 and drives the first rolling rod 2 to roll, thereby reducing the sleeper's movement resistance and facilitating the traction of the sleeper. At the same time, the first rolling rod 2 can play a certain guiding role for the sleeper when it rolls.

[0031] The design makes the sleeper transport flat car have enough bearing capacity and stability, reduces friction and wear of the car during operation.

[0032] In the sleeper flat transport car of the embodiment, the first rolling rod 2 is provided with several first rolling rods 2 and is rotatably connected with the support frame 1, and the several first rolling rods 2 are equidistantly distributed along the extension direction of the support frame 1 to uniformly support the sleepers.

[0033] Through the above arrangement, the support effect of the first rolling rod 2 on the sleeper is ensured, the arrangement direction of the several first rolling rods 2 is parallel to the direction of the sleeper movement dragged by the traction assembly, and the distance between the adjacent two first rolling rods 2 matches the length of the sleeper, so that the sleeper is prevented from falling or turning over to affect the normal traction.

[0034] Preferably, the support frame 1 is a rectangular frame with a length of 280* and a width of 50 cm which is cut and welded from a 5*3 cm square tube, the first rolling rod 2 is a rotatable rolling body formed by a φ1.5 cm round steel penetrating a φ2.0 cm seamless steel pipe, and then the round steel is parallelly welded inside the support frame 1 to form a car body for connecting the walking assembly, the traction assembly, the slide assembly and loading the sleepers. In the embodiment, the distance between the first rolling rods 2 is 40 cm, and the length is 44 cm.

[0035] In the sleeper flat transport car of the embodiment, the traction assembly includes a fixed plate 3 arranged at a corner of the support frame 1 and a hand winch 4 fixedly installed on the fixed plate 3, and the free end of the traction rope of the hand winch 4 has a fixed part connected with the sleeper.

[0036] Specifically, the fixed plate 3 is arranged to support the hand winch 4 in the plane, so that the hand winch 4 is fixed on the support frame 1, and by fixing the free end of the traction rope wound inside the hand winch 4 with the sleeper, the traction rope can be wound by rotating the hand winch 4 handle to drag the sleeper, so that the sleeper is dragged, and the fixed part in the embodiment can be a hook or other structure capable of fixing the sleeper.

[0037] Preferably, the fixed plate 3 is a stainless steel plate with a thickness of 0.5 cm, a length of 15 cm and a width of 10 cm arranged at a corner of the support frame 1, and the steel plate is provided with a first bolt hole, a second bolt hole and a third bolt hole with a diameter of φ1.8 cm, the first bolt hole is arranged at the middle of the wide surface of the steel plate and is 2 cm away from the wide edge of the steel plate, and the second bolt hole and the third bolt hole are arranged 1 cm away from the long edge and 2 cm away from the wide edge of the steel plate. The first bolt hole, the second bolt hole and the third bolt hole are used to connect and fix the traction assembly. The hand winch 4 is a steel wire rope with a length of 30 m and a diameter of φ0.5 cm, and the transverse traction force is 500 kg, which can ensure that the sleeper can be dragged onto the flat car.

[0038] This design allows a single person to drag the sleeper onto the flatbed trolley by turning the hand winch 4, reducing the number of workers, increasing work efficiency, and lowering work risks.

[0039] In the sleeper flatbed transport trolley of this embodiment, the support frame 1 is also provided with a guide component, which is arranged opposite to the traction component. The guide component includes a guide wheel 5 for limiting and guiding the traction rope.

[0040] Specifically, the traction component is located at the right end of the support frame 1, and the guide component is located at the left end of the support frame 1. By setting the guide wheel 5, the traction rope of the hand winch 4 is guided and limited, providing a certain height for the traction rope, thereby avoiding friction between the traction rope and the ground when the traction rope is wound and drives the sleeper to move, which would cause wear and increase the service life of the traction rope.

[0041] In the sleeper flatbed transport trolley of this embodiment, the guide assembly further includes two vertical rods 6 perpendicular to the support frame 1, and a horizontal rod 7 connecting the two vertical rods 6. The guide wheel 5 is sleeved on the middle of the horizontal rod 7 and is rotatably connected to the horizontal rod 7.

[0042] Specifically, the wire rope guide assembly is installed at the end away from the steel plate. The vertical rod 6 is a square tube with a width of 5cm, a height of 3cm, and a length of 35cm, which serves as a column. The horizontal rod 7 is a round steel bar with a diameter of 1.5cm and a length of 44cm. The guide wheel 5 has a diameter of 4.7cm. The round steel bar passes through the guide wheel 5 and is welded to the square tube. The guide wheel 5 is located in the middle of the round steel bar and is used to fix the dragging direction of the wire rope and reduce the wear of the wire rope.

[0043] The sleeper flatbed transport trolley in this embodiment also includes a traveling assembly, which includes two sets of track wheels 8 located below the support frame 1, with the spacing between the two sets of track wheels 8 matching the track width.

[0044] With the above settings, the track wheel 8 matches the track, making it easy to drag the support frame 1 along the track to transport the sleeper. The track guides and limits the track wheel 8 and the support frame 1, enabling the trolley to transport smoothly.

[0045] Preferably, a drag bar 13 is also provided on one of the long sides of the support frame 1. The height of the drag bar 13 is matched with that of the staff, so that the staff can drag the whole vehicle body on the track by holding the drag bar 13, thereby improving the conveying efficiency.

[0046] Specifically, the towing rod 13 is in the shape of an "I" and the "I" shaped handle is cut and welded from φ1.5cm round steel. The lengths of the upper and lower round steel are 10cm and 20cm respectively, and the length of the middle round steel is 55cm. It is welded to the middle of the long side of the support frame 1 and is used by operators to push the flatbed trolley.

[0047] In the track panel flat transport trolley of the embodiment, the walking assembly further comprises a wheel protection groove 9 fixed below the support frame 1 in a box structure with an opening downward, and the track wheel 8 is rotationally connected in the wheel protection groove 9.

[0048] Specifically, the wheel protection groove 9 is arranged parallel to the wide side of the support frame 1, and one is arranged on each of the left and right sides of the wheel protection groove 9. The wheel protection groove 9 provides support for the track wheel 8 and protects the track wheel 8 from being worn due to collision.

[0049] Preferably, the wheel protection groove 9 is cut and welded from a 3mm-thick stainless steel plate, has an outer shape of a cuboid with a length of 50cm, a width of 20cm, and a height of 15cm, is arranged below the support frame 1 at a distance of 68cm from the wide side of the support frame 1 to match the track width, and is arranged in parallel. The wheel protection groove 9 is symmetrically drilled on the long side, two bolt holes with a diameter of φ1.8cm are drilled on each long side, the center distance between the two holes is 30cm, and the distance from the wide surface of the wheel protection groove 9 is 5cm, which is used for mounting the insulated track wheel 8.

[0050] Preferably, the insulated track wheel 8 is made of nylon rubber, has a large surface diameter of 10cm, a small surface diameter of 8cm, a wheel width of 5cm, and an edge of 11cm. It is mounted in the wheel protection groove 9 and used for walking the trolley on the steel rail.

[0051] In the track panel flat transport trolley of the embodiment, the end of the wheel protection groove 9 is provided with a rail locking assembly, the rail locking assembly comprises a rail locking device 10 capable of clamping the track to position the support frame 1 on the track, and the rail locking device 10 is rotationally connected with the wheel protection groove 9.

[0052] Specifically, the rail locking device 10 is arranged to cooperate with the track, so as to facilitate fixing the trolley body on the track and avoid instability of the trolley body, which affects the track panel traction and transportation.

[0053] Preferably, the wide surface of the right wheel protection groove 9 is symmetrically drilled, the hole has a diameter of φ1.8cm, and the distance from the long side of the upper support frame 1 is 2cm, which is used for mounting the rail locking device 10.

[0054] The rail locking device 10 has an "L" shape and is cut from a 5mm-thick stainless steel plate, has a length of 18cm and a width of 2cm, can be clamped at the rail head part of the steel rail during use to fix the trolley on the steel rail, and a locking device 14 is welded on the wide surface of the wheel protection groove 9 using a round steel with a diameter of φ1.5cm. After the rail locking device 10 is used, the rail locking device 10 is separated from the track, and a limiting pin is inserted into the above locking device 14 to limit the rail locking device 10, so as to prevent the rail locking device 10 from being scratched by the track during transportation.

[0055] The rail tie flatbed transport trolley of the embodiment further comprises a slide assembly for connecting the support frame 1 with the ground, the slide assembly comprises a fixed frame 11, a plurality of second rolling rods 12 are arranged on the fixed frame 11, and the fixed frame 11 is overlapped on the support frame 1 so as to drive the rail tie to move on the fixed frame 11 by the traction assembly.

[0056] By arranging the slide assembly overlapped with the support frame 1, the inclined surface is formed to connect the trolley body with the ground, the height difference between the trolley and the ground is eliminated, the drag resistance is reduced, and the rail tie is more smoothly dragged to the trolley.

[0057] Specifically, one end of the fixed frame 11 is overlapped below the guide wheel 5, the traction rope on the hand winch 4 extends above the guide wheel 5 to the left side of the trolley body 1, and is fixedly connected with the rail tie through a fixed part, then the hand winch 4 is rotated to wind the traction rope, the rail tie is driven to move in the inclined direction under the guidance of the second rolling rod 12 to below the guide wheel 5, the traction rope is taken off from the guide wheel 5, reconnected with the rail tie, and dragged to the middle of the trolley body through the hand winch 4, so as to realize the movement of the rail tie and facilitate the transportation of the trolley body to the rail tie.

[0058] Preferably, the fixed frame 11 is a rectangular bed plate with a length of 140 cm and a width of 45 cm which is cut and welded from a φ1.5 cm round steel, and the second rolling rod 12 is a rotatable body formed by inserting a round steel into a φ2.0 cm seamless steel pipe before welding, the second rolling rod 12 is parallelly welded inside the bed plate, the distance between the two second rolling rods 12 is 20 cm, and the length is 39 cm.

[0059] Specifically, a pair of φ1.5 cm long 3 cm round steels are welded at the bottom of each long side of the bed plate, the distance between the round steels is 2.5 cm, and the two pairs of round steels are oppositely arranged for connecting the support frame 1, and are clamped on the frame of the support frame 1 during use to realize the overlapping.

[0060] Preferably, the bed plate is inwardly recessed by 20 cm on one side of the wide surface and welded to form a recess on one side of the fixed frame 11, when the slide assembly is not used, the fixed frame 11 is placed on the support frame 1, the recess is used to avoid the fixed plate 3 to be attached to the surface of the trolley body, so as to avoid the relative sliding between the fixed frame 11 and the support frame 1, and reduce the occupied space.

[0061] In the utility model, unless another definite provision and limitation, the term "installation", "arrangement", "connection", "fixation", "rotation" and so on term should make broad sense understanding, for example, can be fixed connection, also can be detachable connection, or be integrated;Can be mechanical connection, also can be electric connection;Can be direct connection, also can pass through intermediate medium indirect connection, can be two element inside's intercommunication or two element's interaction relation, unless another definite limitation, for the ordinary skill of the art personnel, can understand the above-mentioned term in the utility model's specific meaning according to specific circumstances.

[0062] Although the embodiments of the utility model have been shown and described in detail, those skilled in the art can understand that various changes, modifications, replacements and transformations can be made to these embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A tie flat transport cart, characterized by, The utility model provides a rail sleeper transport vehicle, which comprises a vehicle body, wherein a traction assembly is arranged on the vehicle body and used to pull the rail sleeper onto the vehicle body so that the vehicle body drives the rail sleeper to move along the track for transportation.

2. A tie flat transport cart according to claim 1, wherein, The vehicle body comprises a support frame, a first rolling rod is arranged on the support frame, and the traction assembly is arranged at one end of the support frame to pull the rail sleeper to drive the first rolling rod to roll and move onto the vehicle body.

3. A tie flat transport cart according to claim 2, wherein, The first rolling rod is arranged in a plurality of and rotatably connected with the support frame, and the plurality of first rolling rods are equidistantly distributed along the extension direction of the support frame to uniformly support the rail sleeper.

4. A tie flat transport cart according to claim 2, wherein, The traction assembly comprises a fixed plate arranged at a corner of the support frame and a hand winch fixedly installed on the fixed plate, and the free end of the traction rope of the hand winch has a fixed part connected with the rail sleeper.

5. A tie flat transport cart according to claim 4, wherein, The support frame is further provided with a guide assembly, which is arranged opposite to the traction assembly, and the guide assembly comprises a guide wheel used to limit and guide the traction rope.

6. A tie flat transport cart according to claim 5, wherein, The guide assembly further comprises two vertical rods perpendicular to the support frame and a cross rod connected with the two vertical rods, and the guide wheel is sleeved in the middle of the cross rod and rotatably connected with the cross rod.

7. A tie flat transport cart according to claim 2 wherein, The walking assembly further comprises a wheel protection groove, which is fixed below the support frame and has an open downward box structure, and the track wheel is rotatably connected in the wheel protection groove.

8. A tie flat transport cart according to claim 7, wherein, The end of the wheel protection groove is provided with a rail locking assembly, the rail locking assembly comprises a rail locking device capable of clamping the track to realize the positioning of the support frame on the track, and the rail locking device is rotatably connected with the wheel protection groove.

9. A tie flat transport cart according to claim 8, wherein, The utility model further comprises a slide assembly used to connect the support frame and the ground, the slide assembly comprises a fixed frame, a plurality of second rolling rods are arranged on the fixed frame, and the fixed frame is overlapped on the support frame so that the traction assembly drives the rail sleeper to move onto the support frame along the fixed frame.

10. The tie plate transport cart of claim 2, wherein, The utility model provides a rail sleeper transport vehicle, which comprises a vehicle body, wherein a traction assembly is arranged on the vehicle body and used to pull the rail sleeper onto the vehicle body so that the vehicle body drives the rail sleeper to move along the track for transportation.