Cutting equipment for vacuum packaged film
By combining a lifting top cover and a cylinder-driven shear support frame with vacuum pump adsorption, the problems of inaccurate membrane shearing and unsmooth material transfer are solved, achieving efficient membrane shearing and material conveying.
Patent Information
- Application Number
- CN202520513883.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-24
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2035-03-24
AI Technical Summary
Existing technologies suffer from insufficient precision during the shearing process, and the transfer of material after shearing is not smooth, affecting production efficiency.
The height of the shearing support frame is changed by raising and lowering the top cover. Combined with the first cylinder driving the material support block to be adsorbed by the vacuum pump, the accuracy of shearing and the firm fixation of the material are ensured. The material is pushed to the conveyor belt by the pushing mechanism.
It achieves high precision in the membrane shearing process and stable material transfer, thereby improving production efficiency and reducing labor costs.
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Figure CN223878376U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to food processing technical field, concretely relates to a kind of cutting equipment for film after vacuum packaging. BACKGROUND
[0002] In the food industry, after vacuum packaging of ham, a special shearing equipment is used to remove the excess film. This equipment is usually used with vacuum packaging machine, with efficient and accurate shearing function. It moves towards the cutting assembly, shears the coated product, ensures the smooth and beautiful cut, and does not affect the packaging effect. The equipment may also be equipped with an automatic conveying device, which can smoothly convey the sheared product to the next link, improving production efficiency. This equipment is widely used in food processing, which can effectively improve product packaging quality and reduce labor cost, and is an important part of modern food production line.
[0003] The sealing and cutting mechanism of the full-automatic film sealing and cutting packaging machine disclosed in CN119218518B, in combination with its specification and drawings, has the following scheme: the top ring connected to the extrusion ring in the middle lower surface of the extrusion plate has a heating ring and an electric contact in the gap between the inner and outer rings, the cutting ring is inserted into the gap between the extrusion rings and connected to the bottom surface of the top ring at the top, and is located outside the heating ring. The extrusion plate is pressed down, the pressure is transmitted to the extrusion ring through the top ring, the heating ring is moved up to heat and press the film, and then the cutting ring cuts.
[0004] This structure still has limitations when shearing the film. How to make the shearing process more accurate is one of the problems to be considered. Furthermore, how to smoothly transfer the finished product to the next process after shearing. SUMMARY
[0005] The utility model mainly aims at the problems existing in film shearing, and invents a kind of cutting equipment for film after vacuum packaging. The height change of the lifting top cover will simultaneously cause the height change of the shearing support frame, until the rectangular knife plate can shear the film upwards. In the shearing process, the first cylinder also moves the material supporting block upwards appropriately, so that the rectangular knife plate can adjust the material height according to the demand when completing the shearing operation. After the material supporting block contacts with the material, the first cylinder drives the surface of the material supporting block to firmly adhere to the bottom of the material, and then the external vacuum pump uses the vacuum extraction pipeline to firmly suck the material through the suction hole.
[0006] The utility model discloses a cutting equipment for the film after vacuum packaging, including support frame, the vacuum packaging room of setting in the surface of support frame, one side of support frame is equipped with film roll mechanism, the film of film roll mechanism traction comes out and is located the surface of support frame, the inside of support frame is equipped with lifting mechanism and conveying mechanism, the surface of lifting mechanism is equipped with film shearing mechanism, the inside of film shearing mechanism is equipped with the material collection mechanism for holding the material after being cut, one side of material collection mechanism is equipped with the material pushing mechanism that can push material to conveying mechanism.
[0007] As preferred, the film roll mechanism includes roll support plate, film placement shaft and tension support shaft, the side of roll support plate is equipped with film placement shaft and a plurality of tension support shafts for tensioning the film, each tension support shaft can rotate relative to the roll support plate.
[0008] As preferred, the lifting mechanism includes lifting base, first lifting support plate, second lifting support plate, lifting top cover, lifting drive shaft and hydraulic cylinder, the inside of lifting base is respectively hinged to one end of first lifting support plate and second lifting support plate on left and right sides, the middle part of first lifting support plate and second lifting support plate is hingedly connected and the top is respectively hingedly connected to lifting top cover, the lifting drive shaft is arranged between adjacent second lifting support plates, the lifting drive shaft changes position under the push of the piston rod of hydraulic cylinder, the position change of lifting drive shaft drives the change of the included angle between first lifting support plate and second lifting support plate.
[0009] As preferred, the film shearing mechanism includes shearing support frame, rectangular knife plate and blanking guide plate, the surface of shearing support frame is equipped with a plurality of rectangular knife plates for shearing the film, the inside of rectangular knife plate can allow the end of material collection mechanism to pass up and down, one side of shearing support frame close to conveying mechanism is also equipped with blanking guide plate.
[0010] As preferred, the material collection mechanism includes first cylinder, material support frame and material supporting block, the bottom of lifting top cover is equipped with first cylinder, the end of first cylinder is connected with material support frame through the surface of lifting top cover, the surface of material support frame is equipped with a plurality of material supporting blocks, the height of material support frame changes with the height change of the piston rod of first cylinder.
[0011] As preferred, the inside of material supporting block is hollow and the surface is equipped with adsorption through hole, the sidewall of material supporting block is connected with vacuum pipeline, the vacuum pipeline is connected with external vacuum pump.
[0012] The setting is to enable the material after being cut to be firmly adsorbed by material supporting block under the action of vacuum pump.
[0013] Preferably, the pushing mechanism comprises a pushing support plate, a second cylinder and a pushing plate, the surface of the pushing support plate is provided with the second cylinder, the end of the piston rod of the second cylinder is provided with the pushing plate, and the width of the pushing plate is greater than the sum of the widths of the plurality of material blocks.
[0014] Preferably, the conveying mechanism comprises a conveying belt, a conveying drive shaft and a driving motor, the inside of the support frame is rotatably connected with a plurality of conveying drive shafts, the surface of the conveying drive shaft is connected with the conveying belt, and the end of at least one conveying drive shaft is connected with the driving motor.
[0015] The arrangement is to facilitate the subsequent driving motor to drive the conveying belt to convey the processed material to the next process.
[0016] Compared with the prior art, the utility model has the advantages that: 1. the height change of the lifting top cover can simultaneously drive the height change of the shearing support frame, until the rectangular cutter plate can shear the film upwards. In the shearing process, the first cylinder drives the material block to also move upwards appropriately, so that the rectangular cutter plate can adjust the material height according to the demand when the shearing operation is completed, and the accuracy in the shearing process is ensured; 2. after the material block contacts the material, the surface of the material block is firmly attached to the bottom of the material under the driving of the first cylinder, and then the external vacuum pump uses the vacuum pipeline to firmly suck the material through the adsorption through hole. In the shearing process of the rectangular cutter plate, the material does not displace, and the subsequently sheared material also does not fall and slide to other positions, further ensuring the accuracy in the shearing process. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is a perspective view of the utility model;
[0018] Figure 2 It is a partial sectional view of the utility model;
[0019] Figure 3 It is a partial perspective view of the lifting mechanism area of the utility model;
[0020] Figure 4 It is a perspective view of the film roll releasing mechanism of the utility model;
[0021] Figure 5 It is a partial perspective view of the utility model;
[0022] Figure 6 It is a partial sectional view of the utility model.
[0023] Marked in the figure: 1, support frame; 11, vacuum packaging chamber; 2, film roll releasing mechanism; 21, roll releasing support plate; 22, film placing shaft; 23, tensioning support shaft; 3, film shearing mechanism; 31, shearing support frame; 32, rectangular cutter plate; 33, blanking guide plate; 4, lifting mechanism; 41, lifting base; 42, first lifting support plate; 43, second lifting support plate; 44, lifting top cover; 45, lifting drive shaft; 46, hydraulic oil cylinder; 5, conveying mechanism; 51, conveying belt; 52, conveying drive shaft; 53, drive motor; 6, material collecting mechanism; 61, first cylinder; 62, material support frame; 63, material supporting block; 64, vacuum pipeline; 631, adsorption through hole; 7, material pushing mechanism; 71, material pushing support plate; 72, second cylinder; 73, material pushing plate. DETAILED DESCRIPTION
[0024] The utility model will be further described below in combination with the embodiments shown in the drawings:
[0025] As Figures 1 to 6 shown, a kind of cutting equipment for film after vacuum packaging, including support frame 1, vacuum packaging chamber 11 being arranged on the surface of support frame 1.Vacuum packaging chamber 11 is used to carry out vacuum packaging to material covered by film, and film is firmly adhered between after packaging Food.
[0026] The side of the support frame 1 is equipped with film roll releasing mechanism 2, and the film pulled out by the film roll releasing mechanism 2 is located on the surface of support frame 1.The film roll releasing mechanism 2 includes roll releasing support plate 21, film placing shaft 22 and tensioning support shaft 23, the side of roll releasing support plate 21 is equipped with film placing shaft 22 and several tensioning support shafts 23 for tensioning film, and each tensioning support shaft 23 can rotate relative to roll releasing support plate 21.
[0027] Film is pulled by external traction equipment, and is covered on material to be vacuum packaged on the surface of support frame 1.The surface of film placing shaft 22 is wound with film, and the surface of film placing shaft 22 rotates to realize continuous material release in the process that film is continuously pulled.In the process of material release, tensioning support shaft 23 plays the role of support and guide.
[0028] The inside of the support frame 1 is provided with a lifting mechanism 4. The lifting mechanism 4 comprises a lifting base 41, a first lifting support plate 42, a second lifting support plate 43, a lifting top cover 44, a lifting drive shaft 45 and a hydraulic oil cylinder 46. The inside of the lifting base 41 is respectively hingedly connected to one end of the first lifting support plate 42 and the second lifting support plate 43 on the left and right sides. The middle part of the first lifting support plate 42 and the second lifting support plate 43 is hingedly connected, and the top part is respectively hingedly connected to the lifting top cover 44. The adjacent second lifting support plates 43 are provided with the lifting drive shaft 45. The lifting drive shaft 45 is pushed by the piston rod of the hydraulic oil cylinder 46 to change the position, and the change of the position of the lifting drive shaft 45 drives the change of the included angle between the first lifting support plate 42 and the second lifting support plate 43.
[0029] When the height of the lifting top cover 44 needs to be adjusted, the piston rod of the hydraulic oil cylinder 46 pushes the lifting drive shaft 45 to generate an upward driving force. At this time, the middle part of the first lifting support plate 42 and the second lifting support plate 43 is hingedly rotated, and the two ends of the first lifting support plate 42 and the second lifting support plate 43 are also respectively rotated relative to the lifting base 41 and the lifting top cover 44. Gradually, the included angle between the first lifting support plate 42 and the second lifting support plate 43 changes, and then the height of the lifting top cover 44 changes.
[0030] In this embodiment, the surface of the lifting mechanism 4 is provided with a film shearing mechanism 3. The inside of the film shearing mechanism 3 is provided with a material collecting mechanism 6 for holding the sheared material.
[0031] The film shearing mechanism 3 comprises a shearing support frame 31, a rectangular knife plate 32 and a blanking guide plate 33. The surface of the shearing support frame 31 is provided with a plurality of rectangular knife plates 32 for shearing the film. The inside of the rectangular knife plate 32 can allow the end of the material collecting mechanism 6 to pass up and down. The side of the shearing support frame 31 close to the conveying mechanism 5 is also provided with a blanking guide plate 33.
[0032] The material collecting mechanism 6 comprises a first air cylinder 61, a material support frame 62 and a material supporting block 63. The bottom of the lifting top cover 44 is provided with a first air cylinder 61. The end of the first air cylinder 61 is connected with the material support frame 62 through the surface of the lifting top cover 44. The surface of the material support frame 62 is provided with a plurality of material supporting blocks 63. The height of the material support frame 62 changes with the change of the height of the piston rod of the first air cylinder 61.
[0033] The height change of the lifting top cover 44 will simultaneously cause the height change of the shearing support frame 31, until the rectangular blade 32 can shear the film upward. In the shearing process, the first cylinder 61 drives the material supporting block 63 to move upward appropriately, so that the rectangular blade 32 can complete the shearing operation. The surface of the sheared material is still attached to the film under vacuum, and falls on the surface of the material supporting block 63 in the middle of the rectangular blade 32. Then the height of the whole lifting top cover 44, the film shearing mechanism 3 and the material collecting mechanism 6 gradually falls.
[0034] The material supporting block 63 is hollow inside and provided with suction holes 631 on the surface, and a vacuum pipe 64 is connected to the side wall of the material supporting block 63 and connected to an external vacuum pump.
[0035] After the material supporting block 63 contacts the material, the first cylinder 61 drives the surface of the material supporting block 63 to firmly adhere to the bottom of the material, and then the external vacuum pump uses the vacuum pipe 64 to firmly suck the material through the suction holes 631. The rectangular blade 32 does not displace the material during shearing, and the sheared material does not fall and slide to other positions.
[0036] In the embodiment, one side of the material collecting mechanism 6 is provided with a material pushing mechanism 7 capable of pushing the material to the conveying mechanism 5. The inside of the support frame 1 is also provided with a conveying mechanism 5, and the material pushing mechanism 7 comprises a material pushing support plate 71, a second cylinder 72 and a material pushing plate 73. The surface of the material pushing support plate 71 is provided with the second cylinder 72, the end of the piston rod of the second cylinder 72 is provided with the material pushing plate 73, and the width of the material pushing plate 73 is greater than the sum of the widths of the plurality of material supporting blocks 63.
[0037] The conveying mechanism 5 comprises a conveying belt 51, a conveying drive shaft 52 and a driving motor 53. The inside of the support frame 1 is rotatably connected with a plurality of conveying drive shafts 52, the surface of the conveying drive shaft 52 is connected with the conveying belt 51, and the end of at least one conveying drive shaft 52 is connected with the driving motor 53.
[0038] When the material on the surface of the material supporting block 63 needs to be conveyed to the next process, the second cylinder 72 drives the material pushing plate 73 to move to the left side, so that the material on the surface of each material supporting block 63 is pushed to the surface of the conveying belt 51. Then the driving motor 53 drives the conveying drive shaft 52 to rotate, so that the conveying belt 51 produces reciprocating motion when the conveying drive shaft 52 rotates.
[0039] The working principle and use method of the utility model:
[0040] The film is pulled by external traction equipment, and covers the material to be vacuum packaged on the surface of the support frame 1. In the process of continuously pulling the film, the surface of the film placing shaft 22 rotates to realize continuous feeding. When the material moves above the material supporting block 63, the film first stops moving. Then the piston rod of the hydraulic oil cylinder 46 pushes the lifting driving shaft 45 to generate an upward driving force, at this time the middle part of the first lifting support plate 42 and the second lifting support plate 43 is hinged to rotate, and the two ends of the first lifting support plate 42 and the second lifting support plate 43 also rotate relative to the lifting base 41 and the lifting top cover 44 respectively. Gradually, the included angle between the first lifting support plate 42 and the second lifting support plate 43 changes, and then the height of the lifting top cover 44 changes.
[0041] The change of the height of the lifting top cover 44 will simultaneously change the height of the shearing support frame 31, until the rectangular knife plate 32 can cut the film upward. In the process of being cut, the first cylinder 61 also appropriately moves the material supporting block 63 upward, so that the rectangular knife plate 32 can complete the cutting operation. The surface of the material after being cut is still attached to the vacuum film, and falls on the surface of the material supporting block 63 in the middle of the rectangular knife plate 32.
[0042] After the height of the lifting top cover 44 falls back, the second cylinder 72 drives the material pushing plate 73 to move to the left side, so that the material on the surface of each material supporting block 63 is pushed to the surface of the conveying belt 51. Then the driving motor 53 drives the conveying driving shaft 52 to rotate, and the conveying driving shaft 52 rotates to make the conveying belt 51 reciprocate, so as to convey the final material to the outside.
[0043] The specific embodiments described in the present application are only illustrative of the spirit of the present application. Those skilled in the art of the present application can make various modifications or supplements to the described specific embodiments or use similar ways to replace them, but will not deviate from the spirit of the present application or exceed the scope defined by the appended claims.
Claims
1. A cutting apparatus for films after vacuum packaging, comprising a support frame (1), a vacuum packaging chamber (11) provided on the surface of the support frame (1), characterized in that, One side of the support frame (1) is provided with a film roll mechanism (2), the film pulled out by the film roll mechanism (2) is located on the surface of the support frame (1), the inside of the support frame (1) is provided with a lifting mechanism (4) and a conveying mechanism (5), the surface of the lifting mechanism (4) is provided with a film shearing mechanism (3), the inside of the film shearing mechanism (3) is provided with a material collecting mechanism (6) for supporting the sheared material, one side of the material collecting mechanism (6) is provided with a material pushing mechanism (7) capable of pushing the material to the conveying mechanism (5).
2. The cutting apparatus for a film after vacuum packaging according to claim 1, characterized by, The film roll mechanism (2) comprises a roll supporting plate (21), a film placing shaft (22) and a tensioning supporting shaft (23), the side surface of the roll supporting plate (21) is provided with the film placing shaft (22) and a plurality of tensioning supporting shafts (23) for tensioning the film, and each tensioning supporting shaft (23) can rotate relative to the roll supporting plate (21).
3. The cutting apparatus for a film after vacuum packaging according to claim 2, characterized by, The lifting mechanism (4) comprises a lifting base (41), a first lifting supporting plate (42), a second lifting supporting plate (43), a lifting top cover (44), a lifting drive shaft (45) and a hydraulic oil cylinder (46), the inside of the lifting base (41) is respectively hingedly connected to one end of the first lifting supporting plate (42) and the second lifting supporting plate (43) on the left and right sides, the middle parts of the first lifting supporting plate (42) and the second lifting supporting plate (43) are hingedly connected, and the top parts are respectively hingedly connected to the lifting top cover (44), the lifting drive shaft (45) is arranged between adjacent second lifting supporting plates (43), the lifting drive shaft (45) is pushed by the piston rod of the hydraulic oil cylinder (46) to change position, and the position change of the lifting drive shaft (45) drives the included angle between the first lifting supporting plate (42) and the second lifting supporting plate (43) to change.
4. The cutting apparatus for a film after vacuum packaging according to claim 3, characterized by, The film shearing mechanism (3) comprises a shearing supporting frame (31), a rectangular cutter plate (32) and a blanking guide plate (33), the surface of the shearing supporting frame (31) is provided with a plurality of rectangular cutter plates (32) for shearing the film, the inside of the rectangular cutter plate (32) can allow the end of the material collecting mechanism (6) to pass up and down, and one side of the shearing supporting frame (31) close to the conveying mechanism (5) is also provided with a blanking guide plate (33).
5. The cutting apparatus for a film after vacuum packaging according to claim 3, wherein The material collecting mechanism (6) comprises a first air cylinder (61), a material supporting frame (62) and a material supporting block (63), the bottom of the lifting top cover (44) is provided with the first air cylinder (61), the end of the first air cylinder (61) is connected with the material supporting frame (62) penetrating through the surface of the lifting top cover (44), the surface of the material supporting frame (62) is provided with a plurality of material supporting blocks (63), and the height of the material supporting frame (62) changes with the height change of the piston rod of the first air cylinder (61).
6. The cutting apparatus for a film after vacuum packaging according to claim 5, characterized by, The inside of the material supporting block (63) is hollow, and the surface is provided with a suction hole (631), the side wall of the material supporting block (63) is connected with a vacuum pipeline (64), and the vacuum pipeline (64) is connected to an external vacuum pump.
7. The cutting apparatus for a film after vacuum packaging according to claim 6, characterized by, The pushing mechanism (7) comprises a pushing support plate (71), a second air cylinder (72) and a pushing plate (73), the surface of the pushing support plate (71) is provided with the second air cylinder (72), the piston rod end of the second air cylinder (72) is provided with the pushing plate (73), and the width of the pushing plate (73) is greater than the sum of the widths of the plurality of material supporting blocks (63).
8. The cutting apparatus for a film after vacuum packaging according to claim 7, characterized by, The conveying mechanism (5) comprises a conveying belt (51), a conveying drive shaft (52) and a drive motor (53), the inside of the support rack (1) is rotatably connected with a plurality of conveying drive shafts (52), the surface of the conveying drive shaft (52) is connected with the conveying belt (51), and the end of at least one conveying drive shaft (52) is connected with the drive motor (53).
Citation Information
Patent Citations
A sealing and cutting mechanism of a fully automatic film sealing and cutting packaging machine
CN119218518B