Steel sheet film tearing blanking machine

Abstract

The utility model discloses a steel sheet film tearing blanking machine, relates to the technical field of steel sheet production, and aims to realize full-automatic blanking, film tearing and boxing processes of steel sheets. The machine is simple and compact in structure, easy and convenient to operate, safe, free of noise and pollution, low in energy consumption and stable in performance. By adopting the automation technology, the steel sheet film tearing blanking machine can greatly improve the production efficiency, reduce the time required by manual operation, improve the product quality and avoid operation errors caused by human factors. In addition, due to the low-energy-consumption design of the machine, energy is effectively saved, and the production cost is reduced. By using the steel sheet film tearing blanking machine, a large amount of labor cost can be saved for enterprises, the production efficiency is improved, and meanwhile, the stability and consistency of products are ensured. The film tearing and blanking machine for the steel sheet is an ideal choice in the production and machining process of the steel sheet, provides powerful support for automatic production of enterprises, and has wide market application prospects.

Description

TECHNICAL FIELD

[0001] The utility model relates to steel sheet production technical field, concretely is a kind of steel sheet film tearing blanking machine. BACKGROUND

[0002] In the production and processing of steel sheet, blanking and film tearing are two crucial links. Traditionally, these links are mainly completed by manual operation. Specifically, workers need to manually take down steel sheets from jigs on the assembly line and put them into blister boxes. At the same time, empty jigs need to be put back to the lower assembly line for backflow. Next, another group of workers is responsible for film tearing treatment of these taken-down steel sheets and reassembling the film-torn steel sheets into blister boxes.

[0003] However, this manual operation method has many drawbacks. First, the efficiency of manual blanking and film tearing is relatively low, which is difficult to meet the needs of large-scale production. As the speed of the assembly line continues to improve, manual operation becomes a bottleneck in the entire production process, which seriously limits the improvement of production efficiency.

[0004] Secondly, the cost of manual operation is high. Enterprises need to employ a large number of workers to complete these repetitive labor, which not only increases the labor cost, but also increases the management difficulty and training cost. At the same time, due to the need for frequent bending and repetitive movements in manual operation, it is easy to cause harm to the workers' bodies in the long run, increasing the potential risks of enterprises.

[0005] In addition, manual operation also has certain quality risks. Factors such as worker fatigue and inattention may cause operational errors, affecting the quality of steel sheets. If not handled properly during the film tearing process, it may also cause damage to the steel sheets, resulting in unqualified products.

[0006] In order to solve the above problems, there is a demand in the market for fully automatic blanking, film tearing and boxing of steel sheets. Therefore, it is particularly important to develop a steel sheet film tearing blanking machine to replace manual operation. This machine can automatically receive jigs on the production line, take down steel sheets from the jigs and perform film tearing treatment, and finally put the film-torn steel sheets into trays, thereby realizing a fully automated production process. This not only can greatly improve production efficiency and reduce labor costs, but also can reduce operational errors and improve product quality. The steel sheet film tearing blanking machine of the utility model is developed based on this market demand, aiming to solve the problems existing in the prior art and improve the efficiency and quality of steel sheet blanking and film tearing. SUMMARY

[0007] In view of the deficiencies of the prior art, the utility model provides a steel sheet film tearing blanking machine to solve the problems raised in the background art.

[0008] In order to achieve the above object, the utility model discloses a steel sheet film tearing blanking machine, including feeding unit, no. 1 film tearing unit and no. 2 film tearing unit, no. 1 film tearing unit and no. 2 film tearing unit are arranged at both sides of feeding unit, and feeding unit can receive the jig with the steel sheet in the production line, and the empty jig is backflowed to the production line, and feeding unit can also provide the steel sheet in the jig to no. 1 film tearing unit and no. 2 film tearing unit.

[0009] Further, the feeding unit includes a feeding rack, a jig lifting module is installed inside the feeding rack, a jig conveying belt is installed on the upper part of the lifting end of the jig lifting module, and the jig is placed on the conveying end of the upper part of the jig conveying belt.

[0010] Further, the upper part of the feeding rack is respectively provided with a first feeding module and a second feeding module, the first feeding module and the second feeding module can adsorb the steel sheet in the jig, and the steel sheet is correspondingly conveyed to the first film tearing unit and the second film tearing unit.

[0011] Further, the jig lifting module includes a bottom plate and a guide shaft rod installed inside the feeding rack, a driving shaft rod is installed on the upper part of the bottom plate through a bearing seat, a lifting driving motor is installed on the lower part of the bottom plate, and the driving end of the lifting driving motor is in transmission connection with the driving shaft rod through a belt pulley set.

[0012] Further, a supporting plate is installed above the bottom plate, a screw rod is rotatably connected inside the supporting plate, a driving bevel gear is fixed to the end of the driving shaft rod, a driven bevel gear is fixed to the bottom end of the screw rod, and the driving bevel gear is in meshing with the driven bevel gear.

[0013] Further, a silk cylinder is threadedly connected outside the screw rod, a lifting frame is fixedly connected outside the silk cylinder, a suction driving cylinder is fixedly installed inside the lifting frame, a suction fixing seat is installed on the telescopic end of the suction driving cylinder, and a plurality of suction nozzles are installed on both sides of the suction fixing seat.

[0014] Further, the first feeding module includes a feeding linear drive module installed on the upper part of the feeding rack, a horizontal moving frame is installed on the driving end of the feeding linear drive module, a feeding driving cylinder is fixed to the end of the horizontal moving frame, a feeding seat is fixed to the telescopic end of the feeding driving cylinder, and a plurality of feeding suction cups are installed inside the feeding seat.

[0015] Further, the first film tearing unit includes a film tearing rack, a manipulator, a film tearing platform and a film tearing module are installed on the upper part of the film tearing rack.

[0016] Further, the film tearing module comprises a connecting frame mounted at the driving end of the manipulator, the connecting frame is symmetrically provided with film tearing shovels at the bottom end, and a material taking driving cylinder is further mounted at the bottom end of the connecting frame, a material taking seat is mounted at the telescopic end of the material taking driving cylinder, and a plurality of material taking suction cups are fixed in the material taking seat.

[0017] The steel sheet film tearing and blanking machine has the following beneficial effects compared with the prior art:

[0018] 1. The production efficiency can be greatly improved. Specifically, the steel sheet film tearing and blanking machine realizes fully automatic blanking, film tearing and boxing processes, greatly shortens the production cycle and improves the production efficiency. The high-speed operation and precise operation of the machine make each link in the production process closely connected, reducing the time and waiting time required for manual operation.

[0019] 2. The product quality can be improved. Specifically, the machine operation is stable and reliable, reducing the operation errors caused by human factors, thereby improving the quality of the steel sheet; the film tearing process is accurately controlled by the machine, avoiding the damage caused by manual film tearing and ensuring the integrity and consistency of the product.

[0020] 3. The cost can be reduced. Specifically, the automatic operation of the steel sheet film tearing and blanking machine greatly reduces the labor cost, and the enterprise does not need to employ a large number of workers for repetitive labor; the efficient operation and low energy consumption design of the machine reduce the energy consumption in the production process, further reducing the production cost. BRIEF DESCRIPTION OF DRAWINGS

[0021] Figure 1 is a structural schematic view of the utility model;

[0022] Figure 2 is a split structural schematic view of the feeding unit in the utility model;

[0023] Figure 3 is a structural schematic view of the jig lifting module in the utility model;

[0024] Figure 4 is a structural schematic view of the first feeding module in the utility model;

[0025] Figure 5 is a split structural schematic view of the first film tearing unit in the utility model;

[0026] Figure 6 is a structural schematic view of the film tearing module in the utility model;

[0027] Figure 7 is a structural schematic view of the finished product storage station in the utility model.

[0028] In the figure: 1, feeding unit; 11, feeding rack; 12, jig lifting module; 121, bottom plate; 122, guide shaft; 123, drive shaft; 124, lifting drive motor; 125, pulley set; 126, support plate; 127, screw rod; 128, driving bevel gear; 129, driven bevel gear; 1210, silk cylinder; 1211, lifting frame; 1212, suction drive cylinder; 1213, suction fixing seat; 1214, suction nozzle; 13, jig conveying belt; 14, jig; 15, No. 1 feeding module; 151, feeding linear drive module; 152, transverse moving frame; 153, feeding drive cylinder; 154, feeding seat; 155, feeding suction cup; 16, No. 2 feeding module; 2, No. 1 film tearing unit; 21, film tearing rack; 22, manipulator; 23, film tearing module; 231, connecting frame; 232, film tearing shovel plate; 233, material taking drive cylinder; 234, material taking seat; 235, material taking suction cup; 24, film tearing platform; 25, tray storage station; 26, finished product storage station; 261, tray lifting linear drive module; 262, base; 263, tray bearing support; 264, tray; 265, fence; 3, No. 2 film tearing unit. DETAILED DESCRIPTION

[0029] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0030] Please refer to Figures 1-7 The utility model provides a kind of technical solutions: a kind of steel sheet film tearing blanking machine, including feeding unit 1, No. 1 film tearing unit 2, No. 2 film tearing unit 3, wherein No. 1 film tearing unit 2 and No. 2 film tearing unit 3 are set in the two sides of feeding unit 1, feeding unit 1 can receive the jig with steel sheet in production line, and also can let empty jig backflow to production line, in addition, feeding unit 1 can also provide the steel sheet in jig to No. 1 film tearing unit 2 and No. 2 film tearing unit 3, No. 1 film tearing unit 2 and No. 2 film tearing unit 3 can tear the bottom film on steel sheet, and also can place steel sheet after film tearing in tray, to realize that steel sheet can be fully automatically torn film processing, as follows:

[0031] The feeding unit 1 comprises a feeding rack 11, a jig lifting module 12 is installed inside the feeding rack 11, a jig conveying belt 13 is installed on the upper part of the lifting end of the jig lifting module 12, a jig 14 is placed on the conveying end of the upper part of the jig conveying belt 13, a first feeding module 15 and a second feeding module 16 are respectively installed on the upper part of the feeding rack 11, the first feeding module 15 and the second feeding module 16 can adsorb the steel sheet in the jig 14, and correspondingly convey to the first film tearing unit 2 and the second film tearing unit 3;

[0032] The jig lifting module 12 comprises a bottom plate 121 and a guide shaft 122 installed inside the feeding rack 11, a driving shaft 123 is installed on the upper part of the bottom plate 121 through a bearing seat, a lifting driving motor 124 is installed on the lower part of the bottom plate 121, the driving end of the lifting driving motor 124 and the driving shaft 123 are transmissionally connected through a belt pulley set 125, a supporting plate 126 is installed above the bottom plate 121, a lead screw 127 is rotationally connected inside the supporting plate 126, a driving bevel gear 128 is fixedly installed on the end of the driving shaft 123, a driven bevel gear 129 is fixedly installed on the bottom end of the lead screw 127, the driving bevel gear 128 is engaged with the driven bevel gear 129, a silk cylinder 1210 is threadedly connected outside the lead screw 127, a lifting frame 1211 is fixedly connected outside the silk cylinder 1210, a suction driving air cylinder 1212 is fixedly installed inside the lifting frame 1211, a suction fixing seat 1213 is installed on the telescopic end of the suction driving air cylinder 1212, a plurality of suction nozzles 1214 are installed on both sides of the suction fixing seat 1213;

[0033] The first feeding module 15 comprises a feeding linear drive module 151 installed on the upper part of the feeding rack 11, a transverse frame 152 is installed on the driving end of the feeding linear drive module 151, a feeding driving air cylinder 153 is fixedly installed on the end of the transverse frame 152, a feeding seat 154 is fixedly installed on the telescopic end of the feeding driving air cylinder 153, a plurality of feeding suction cups 155 are installed inside the feeding seat 154;

[0034] When the feeding unit 1 is working, the jig 14 carrying the steel sheet flows into the jig conveying belt 13 from the production line, and after being in place, the feeding drive cylinder 153 drives the whole of the feeding seat 154 and the feeding suction cup 155 to move downward until the feeding suction cup 155 adsorbs the steel sheet, and then the feeding drive cylinder 153 pulls the whole of the feeding seat 154, the feeding suction cup 155 and the steel sheet to move upward, followed by the feeding linear drive module 151 driving the whole of the transverse moving frame 152, the feeding drive cylinder 153 feeding seat 154, the feeding suction cup 155 and the steel sheet to move to the placement area of the first film tearing unit 2. The first feeding module 15 and the second feeding module 16 are the same in structure, so the second feeding module 16 can also feed the steel sheet to the placement area of the second film tearing unit 3. In the process of adsorbing the steel sheet by the first feeding module 15, in order to prevent the position of the steel sheet from deviating, the suction nozzle 1214 is always used to adsorb and fix the jig 14, and when the steel sheet is adsorbed and removed, the adsorption drive cylinder 1212 pulls the whole of the adsorption fixing seat 1213 and the suction nozzle 1214 to move downward to welcome the next set of jigs 14. In addition, after the steel sheet of the jig 14 is adsorbed and removed, the empty jig 14 is left. At this time, the lifting drive motor 124 drives the drive shaft rod 123 to rotate through the belt pulley set 125, and then drives the lead screw 127 to rotate through the meshing of the driving bevel gear 128 and the driven bevel gear 129. Since the lead screw 127 is in threaded connection with the lead cylinder 1210, when the lead screw 127 rotates, it drives the whole of the lifting frame 1211, the adsorption drive cylinder 1212, the adsorption fixing seat 1213, the suction nozzle 1214 and the empty jig 14 to move downward. After moving to the position, the empty jig 14 is output to the backflow production line by the jig conveying belt 13, so as to realize the backflow effect of the empty jig 14.

[0035] The first film tearing unit 2 comprises a film tearing rack 21, the upper part of the film tearing rack 21 is respectively provided with a manipulator 22, film tearing platforms 24 and 27, the driving end of the manipulator 22 is provided with a film tearing module 23, the inner part of the film tearing rack 21 is respectively provided with a tray storage station 25 and a finished product storage station 26. The first feeding module 15 can place the steel sheet in the jig of the film tearing platform 24, and then the manipulator 22 drives the film tearing module 23 to tear the bottom film on the surface of the steel sheet.

[0036] The film tearing module 23 comprises a connecting frame 231 installed at the driving end of the manipulator 22, the bottom end of the connecting frame 231 is symmetrically provided with film tearing spades 232, and the bottom end of the connecting frame 231 is also provided with a material taking drive cylinder 233, the telescopic end of the material taking drive cylinder 233 is provided with a material taking seat 234, and the inside of the material taking seat 234 is fixedly provided with a plurality of material taking suction cups 235.

[0037] The finished product storage station 26 comprises a tray lifting linear drive module 261 and a base 262 installed inside the film tearing rack 21. The driving end of the tray lifting linear drive module 261 is fixedly installed with a tray bearing support 263. The upper part of the tray bearing support 263 is stacked with a plurality of layers of trays 264. The upper part of the base 262 and around the periphery of the trays 264 are fixedly installed with a plurality of periphery barriers 265.

[0038] The first film tearing unit 2 and the second film tearing unit 3 have the same structure. When the first film tearing unit 2 is working, the steel sheet with the bottom film is placed in the jig of the film tearing platform 24, and then the manipulator 22 drives the film tearing module 23 to tear the bottom film on the steel sheet. Specifically, the manipulator 22 can drive the connecting frame 231 to move above the steel sheet, and at the same time, the film tearing shovel plate 232 is located at the side of the steel sheet attached with the bottom film. Then the manipulator 22 drives the connecting frame 231 and the film tearing shovel plate 232 to move horizontally along the edge of the bottom film to shovel the bottom film. After the bottom film is shoveled, the material taking driving cylinder 233 pushes the material taking seat 234 and the material taking suction cup 235 to move downward. The material taking suction cup 235 adsorbs the bottom film, and the material taking driving cylinder 233 retracts, so as to tear the bottom film from the surface of the steel sheet and place the bottom film in the corresponding waste area. Then the material taking driving cylinder 233 pushes the material taking seat 234 and the material taking suction cup 235 to move downward again, so that the material taking suction cup 235 adsorbs the steel sheet after the film is torn, and the steel sheet is placed in the tray 264 by the manipulator 22. When the tray 264 is full of steel sheets, the tray lifting linear drive module 261 drives the tray bearing support 263 to move downward by the height of a tray 264. Then the empty tray 264 is taken out from the tray storage station 25 and stacked on the upper layer of the trays 264 in the finished product storage station 26. It needs to be noted that the 27 has the same structure as the first feeding module 15, and the tray storage station 25 has the same structure as the finished product storage station 26.

Claims

1. A steel sheet film-removing blanking machine characterized by comprising: Including feeding unit (1), No. 1 tear film unit (2) and No. 2 tear film unit (3), No. 1 tear film unit (2) and No. 2 tear film unit (3) are arranged in both sides of feeding unit (1), feeding unit (1) can receive the jig (14) with steel sheet in production line, and the empty jig (14) is backflowed to the production line, and simultaneously feeding unit (1) can also provide the steel sheet in jig (14) to No. 1 tear film unit (2) and No. 2 tear film unit (3).

2. A steel sheet film under cutting machine according to claim 1, wherein The feeding unit (1) includes a feeding rack (11), a jig lifting module (12) is installed inside the feeding rack (11), a jig conveying belt (13) is installed on the upper part of the lifting end of the jig lifting module (12), and the jig (14) is placed on the conveying end of the upper part of the jig conveying belt (13).

3. A steel sheet film under cutting machine according to claim 2, wherein The upper part of the feeding rack (11) is respectively provided with a first feeding module (15) and a second feeding module (16), the first feeding module (15) and the second feeding module (16) can adsorb the steel sheet in the jig (14), and correspondingly convey the steel sheet to the first tear film unit (2) and the second tear film unit (3).

4. A steel sheet film under cutting machine according to claim 2, wherein The jig lifting module (12) includes a bottom plate (121) and a guide shaft (122) installed inside the feeding rack (11), a driving shaft (123) is installed on the upper part of the bottom plate (121) through a bearing seat, a lifting driving motor (124) is installed on the lower part of the bottom plate (121), and the driving end of the lifting driving motor (124) is drivingly connected with the driving shaft (123) through a belt wheel set (125).

5. A steel sheet film under cutting machine according to claim 4, wherein A supporting plate (126) is installed above the bottom plate (121), a screw rod (127) is rotatably connected inside the supporting plate (126), a driving bevel gear (128) is fixed to the end of the driving shaft (123), a driven bevel gear (129) is fixed to the bottom end of the screw rod (127), and the driving bevel gear (128) is engaged with the driven bevel gear (129).

6. A steel sheet film under cutting machine according to claim 5, wherein A screw cylinder (1210) is threadedly connected outside the screw rod (127), the screw cylinder (1210) is fixedly connected outside with a lifting frame (1211), an adsorption driving cylinder (1212) is fixedly installed inside the lifting frame (1211), an adsorption fixing seat (1213) is installed on the telescopic end of the adsorption driving cylinder (1212), and a plurality of suction nozzles (1214) are installed on both sides of the adsorption fixing seat (1213).

7. A steel sheet film under cutting machine according to claim 3, wherein The first feeding module (15) includes a feeding linear drive module (151) installed on the upper part of the feeding rack (11), a horizontal moving frame (152) is installed on the driving end of the feeding linear drive module (151), a feeding driving cylinder (153) is fixed to the end of the horizontal moving frame (152), a feeding seat (154) is fixed to the telescopic end of the feeding driving cylinder (153), and a plurality of feeding suction cups (155) are installed inside the feeding seat (154).

8. A steel sheet film under cutting machine according to claim 1, wherein The first tear film unit (2) includes a tear film rack (21), a mechanical hand (22), a tear film platform (24) and (27) are installed on the upper part of the tear film rack (21), a tear film module (23) is installed on the driving end of the mechanical hand (22).

9. A steel sheet film under cutting machine according to claim 8, wherein The film tearing module (23) comprises a connecting frame (231) installed at the driving end of the mechanical arm (22), the bottom end of the connecting frame (231) is symmetrically provided with a film tearing shovel plate (232), and the bottom end of the connecting frame (231) is also provided with a material taking driving cylinder (233), the telescopic end of the material taking driving cylinder (233) is provided with a material taking seat (234), and a plurality of material taking suction cups (235) are fixed in the material taking seat (234).

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