Automobile wire harness circulating material taking and detecting device

Abstract

The utility model relates to a cyclic material taking and detecting device for automobile wire harnesses, which comprises a base. The lifting mechanism is mounted on the base, and a lifting frame is connected to the lifting mechanism; the circulating conveying mechanism is installed at the end, away from the lifting mechanism, of the lifting frame and comprises a conveying main frame and an annular conveying chain which is installed in the conveying main frame and horizontally arranged, and the annular conveying chain is connected with a driving wheel used for driving the annular conveying chain to operate circularly; conveying clamping jaws are evenly arranged along the outer side end of the annular conveying chain at intervals, clamping grooves matched with the wire harnesses are formed in the conveying clamping jaws, and one ends of the wire harnesses are arranged in the clamping grooves and hoisted in the longitudinal direction of the lifting frame. And the detection mechanism is mounted in the middle of the lifting frame and comprises a detection table and a detection plate detachably mounted on the detection table, and a detection cavity for wiring harnesses is formed in the detection plate. The material taking and detecting functions are integrated, the automation level of automobile wire harness production is improved, and meanwhile the quality and production efficiency of wire harnesses are guaranteed.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of automobile wire harness, specifically relates to a kind of automobile wire harness circulation material taking, detection device. BACKGROUND

[0002] Automobile wire harness is the important carrier of the contact between each component in automobile circuit, ensures the electrical connection and signal transmission between each part of automobile.

[0003] At present, automobile wire harness has the following defects in its production process: 1, automobile wire harness is mostly stacked together after production, and needs to be sorted and detected before being sent to assembly line, which is time-consuming and inconvenient to sort; 2, the production line and assembly line process are dispersed, which is not conducive to improving production efficiency; the above technical problems need to be solved by the skilled in the art. UTILITY MODEL CONTENTS

[0004] In view of the above shortcomings of the prior art, the utility model provides a kind of automobile wire harness circulation material taking, detection device, integrates material taking and detection function, improves the automation level of automobile wire harness production.

[0005] The utility model adopts the following technical scheme:

[0006] A kind of automobile wire harness circulation material taking, detection device, including base;

[0007] Lifting mechanism is installed on the base, lifting frame is connected on it;

[0008] Circulation conveying mechanism is installed at the end of lifting frame away from lifting mechanism, including conveying main frame, annular conveying chain is installed in the conveying main frame and arranged horizontally, the annular conveying chain is connected with driving wheel for driving it to circulate;

[0009] Uniformly spaced conveying clutches are provided along the outer side of annular conveying chain, clamping grooves matched with wire harness are formed in the conveying clutches, one end of wire harness is placed in the clamping groove and hoisted along the vertical direction of lifting frame;

[0010] Detection mechanism is installed at the middle position of lifting frame, including detection table, detection plate is detachably installed on the detection table, detection cavity of wire harness is formed in the detection plate.

[0011] In a preferred embodiment of the utility model, the conveying clutches include L-shaped support rods, one end of the L-shaped support rods is inserted into the annular conveying chain and detachably connected with the annular conveying chain;

[0012] The one end of the L-shaped supporting rod deviating from the annular conveying chain is inclined to the upper right, and is connected with a clamping head, a rectangular slot is arranged on the surface of the clamping head in contact with the L-shaped supporting rod, the L-shaped supporting rod is embedded in the clamping head and is detachably connected with the clamping head.

[0013] In a preferred embodiment of the utility model, the one end of the clamping head deviating from the L-shaped supporting rod is provided with a U-shaped slot, a U-shaped concave surface is formed on the upper end surface of the clamping head corresponding to the U-shaped slot, and one end of the wire harness is hung in the U-shaped slot and is placed on the U-shaped concave surface.

[0014] In a preferred embodiment of the utility model, the L-shaped supporting rod is fixed with the annular conveying chain by bolts, and is fixed with the clamping head by bolts.

[0015] In a preferred embodiment of the utility model, the driving wheel includes a driving wheel and a driven wheel, which are arranged at two ends of the annular conveying chain, and the driving wheel is connected with a driving motor.

[0016] In a preferred embodiment of the utility model, a cover is installed above the conveying main frame, the cover adopts a split structure, includes arc-shaped cover bodies installed at two ends of the conveying main frame, and a middle cover body arranged between the two arc-shaped cover bodies, the inner end of the middle cover body is hinged to the conveying main frame, and a handle is installed at the outer end of the middle cover body.

[0017] In a preferred embodiment of the utility model, a material taking port is symmetrically arranged on one end of the arc-shaped cover body.

[0018] In a preferred embodiment of the utility model, the width of the detection table is less than the width between the ends of the two conveying clamps.

[0019] In a preferred embodiment of the utility model, the detection table and the detection plate are connected by a pin.

[0020] In a preferred embodiment of the utility model, the lifting mechanism includes two groups of screw rod elevators symmetrically installed along the length direction of the base, a transmission shaft is connected between the two groups of screw rod elevators through a shaft coupling, and a turntable is installed on one of the screw rod elevators.

[0021] Beneficial effects:

[0022] The utility model relates to a kind of automobile wire harness circulation material taking, detection device, wire harness is completed after production and manufacture, is hung on conveying dog by manipulator, conveying dog is circulated with circulation conveying chain circulation, wire harness is conveyed to detection mechanism, on the side of deviating wire harness production line, operator can judge whether it is qualified according to the hanging length of wire harness, secondly wire harness is taken off from conveying dog and placed on detection plate, and the detection cavity on detection plate is used to detect the specific parameter of wire harness, after detection, operator places it in subsequent wire harness assembly production line;

[0023] The utility model discloses circulation conveying mechanism and detection mechanism are installed on lifting frame, can be adjusted the position of circulation conveying mechanism according to the elongation of wire harness by lifting mechanism adjustment fast and convenient;

[0024] The utility model relates to a kind of automobile wire harness circulation material taking, detection device, integrated material taking and detection function, improve the automation level of automobile wire harness production, ensure the quality and production efficiency of wire harness simultaneously, detection plate can be dismantled, it is convenient to change according to different wire harness model fast, adapt to the demand of different wire harness production. ACCURACY OF DRAWINGS

[0025] Figure 1 It is the structure schematic view of the utility model discloses a kind of automobile wire harness circulation material taking, detection device;

[0026] Figure 2 It is the front view of the utility model discloses a kind of automobile wire harness circulation material taking, detection device;

[0027] Figure 3 It is the structure main view of the utility model discloses circulation conveying mechanism Figure 1 ;

[0028] Figure 4 It is the structure main view of the utility model discloses circulation conveying mechanism Figure 2 ;

[0029] Figure 5 It is the partial structure schematic view of the utility model discloses a kind of automobile wire harness circulation material taking, detection device;

[0030] Figure 6 It is the A place local enlarged view of the utility model discloses Figure 4 ;

[0031] Figure 7 It is the structure schematic view of the utility model discloses lifting mechanism.

[0032] In the drawing: 1 base;

[0033] 2 lifting mechanism, 21 screw lifting machine, 22 transmission shaft, 23 turntable;

[0034] 3 lifting frame;

[0035] 4 circulating conveying mechanism, 41 conveying main frame, 42 annular conveying chain, 43 driving wheel, 44 conveying clamping jaw, 441 L-shaped supporting rod, 442 clamping head, 45 driving motor, 46 cover, 461 arc-shaped cover body, 462 intermediate cover body;

[0036] 5 detection mechanism, 51 detection table, 52 detection plate. DETAILED DESCRIPTION

[0037] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0038] As shown in the figure, a kind of automobile wire harness circulation taking, detection device, including base 1; Figures 1-5

[0039] Lifting mechanism 2 is installed on base 1, and lifting frame 3 is connected on it;

[0040] Circulating conveying mechanism 4 is installed on the end of lifting frame 3 away from lifting mechanism 2, including conveying main frame 41, annular conveying chain 42 horizontally arranged in conveying main frame 41, and the annular conveying chain 42 is connected with driving wheel 43 for driving it to circulate;

[0041] Uniformly spaced conveying clamping jaw 44 is provided along the outside end of annular conveying chain 42, and clamping groove matched with wire harness is formed on conveying clamping jaw 44, one end of wire harness is placed in the above-mentioned clamping groove and forms hoisting structure along lifting frame 3 vertically;

[0042] Detection mechanism 5 is installed in the middle position of lifting frame 3, including detection table 51, and detection plate 52 is detachably installed on detection table 51, and detection cavity of wire harness is formed on detection plate 52;

[0043] The working principle and beneficial effects of the above-mentioned embodiments are as follows:

[0044] The lifting mechanism 2 of the utility model is installed on base 1, for vertically moving lifting frame 3, and circulating conveying mechanism 4 and detection mechanism 5 are connected on lifting frame 3;

[0045] Circulating conveying mechanism 4 includes conveying main frame 41 and annular conveying chain 42, and annular conveying chain 42 is driven by driving wheel 43 to realize circulating operation, and conveying clamping jaw 44 is uniformly and spacedly arranged on the outside end of annular conveying chain 42, one end of wire harness is placed in the clamping groove of conveying clamping jaw 44, forming hoisting structure; ​

[0046] The detection mechanism 5 is installed in the middle of the lifting frame 3, and comprises a detection table 51 and a detachable detection plate 52, and the detection plate 52 is provided with a detection cavity for detecting the wire harness;

[0047] The utility model discloses cooperate wire harness production line, and wire harness is after production and manufacturing, through mechanical hand suspension in conveying dog 44, and conveying dog 44 is followed with circulation conveying chain 42 circulation operation, and wire harness is transported to detection mechanism 5, on the side of deviating from wire harness production line, first operator can judge whether it is qualified according to the length of wire harness suspension, secondly, wire harness is taken down from conveying dog 44 and placed on detection plate 52, and the detection cavity on detection plate 52 is used to detect the specific parameter of wire harness, after detection, operator places it in subsequent wire harness assembly production line;

[0048] The utility model discloses a kind of automobile wire harness circulation material taking, detection device, integrated material taking and detection function, improve the automation level of automobile wire harness production, while guaranteeing the quality and production efficiency of wire harness, detection plate is detachable, it is convenient to change according to different wire harness model quickly, adapt to the needs of different wire harness production.

[0049] In one embodiment, as shown in Figure 6 ,

[0050] The conveying dog 44 includes an L-shaped support rod 441, which is inserted into the annular conveying chain 42 and detachably connected with the annular conveying chain 42.

[0051] The end of the L-shaped support rod 441 away from the annular conveying chain 42 is inclined upward to the right, and a clamping head 442 is connected thereto. The clamping head 442 has a rectangular slot on the surface in contact with the L-shaped support rod 441. The L-shaped support rod 441 is embedded in the clamping head 442 and detachably connected with the clamping head 442.

[0052] The L-shaped support rod 441, the annular conveying chain 42, and the clamping head 442 are detachably connected, so that the conveying dog 44 can be quickly replaced or repaired without disassembling the entire circulation conveying mechanism 4, improving the convenience and efficiency of maintenance.

[0053] In one embodiment,

[0054] The end of the clamping head 442 away from the L-shaped support rod 441 is provided with a U-shaped slot. A U-shaped concave surface is formed on the upper end surface of the clamping head 442 corresponding to the U-shaped slot. One end of the wire harness is hung in the U-shaped slot and placed in the U-shaped concave surface, avoiding the wire harness from slipping off the clamping head 442. The U-shaped slot and the U-shaped concave surface form a clamping slot matched with the wire harness.

[0055] Through the design of the U-shaped groove and the U-shaped concave surface, the wire harness is firmly embedded on the clamp 442, reducing the slippage of the wire harness during transportation, thereby affecting the efficiency of the production line and the quality of the wire harness.

[0056] In one embodiment,

[0057] The L-shaped support rod 441 is bolted to the annular conveying chain 42, and is also bolted to the clamp 442, facilitating the replacement of the L-shaped support rod 441 and the clamp 442 to adapt to the feeding of wire harnesses of different specifications.

[0058] In one embodiment,

[0059] The driving wheel 43 includes a driving wheel and a driven wheel, which are arranged at both ends of the annular conveying chain 42, wherein the driving wheel is connected to the driving motor 45;

[0060] The driving motor 45 provides power, which is transmitted to the annular conveying chain 42 through the driving wheel, so that the conveying chain circulates. The driving motor 45 is directly connected to the driving wheel, which can accurately control the speed and direction of the annular conveying chain 42, meeting the precise requirements of the production line for speed and rhythm.

[0061] In one embodiment,

[0062] A cover 46 is installed above the conveying main frame 41. The cover 46 has a split structure, including arc-shaped cover bodies 461 installed at both ends of the conveying main frame 41, and an intermediate cover body 462 arranged between the two arc-shaped cover bodies 461. The inner end of the intermediate cover body 462 is hinged to the conveying main frame 41, and a handle is installed at the outer end of the intermediate cover body 462. The driving handle can flip the intermediate cover body 462 upward along the hinge point.

[0063] The split structure and the flipping design make the cover 46 easy to disassemble, reducing the time required for maintenance and replacement of parts.

[0064] In one embodiment,

[0065] A material taking opening is symmetrically formed on one of the arc-shaped cover bodies 461, facilitating the operator to take materials at a specific position of the production line.

[0066] In one embodiment,

[0067] The width of the detection table 51 is less than the width between the ends of the two conveying clamps 44, ensuring that the detection table 51 does not hinder the hanging and conveying of the wire harness.

[0068] In one embodiment,

[0069] A pair of cylindrical pins are installed on the detection table 51, and cylindrical holes corresponding to the cylindrical pins are formed on the detection plate 52, and the detection table 51 and the detection plate 52 are connected by pins, facilitating positioning.

[0070] In one embodiment, as shown in Figure 7

[0071] The lifting mechanism 2 comprises two groups of screw jacks 21 symmetrically installed along the length direction of the base 1, and a transmission shaft 22 is connected between the two groups of screw jacks 21 through a shaft coupling, and a rotating disc 23 is installed on one of the screw jacks 21, and the screw jack 21 is driven to move by manually rotating the rotating disc 23, so as to realize the upward movement or downward movement of the lifting frame 3.

[0072] The two groups of screw jacks 21 are connected through the transmission shaft 22 and the shaft coupling, and move synchronously, so as to ensure the stable lifting of the lifting frame 3 and avoid tilting or deviation.

[0073] In summary:

[0074] The utility model discloses a kind of automobile wire harness circulation material taking, detection device, wire harness is produced after making, through mechanical hand suspension in conveying dog, conveying dog is circulated with circulation conveying chain circulation, wire harness is conveyed to detection mechanism, on the side deviating from wire harness production line, first operator can judge whether it is qualified according to the suspension length of wire harness, secondly, wire harness is taken off from conveying dog and placed on detection plate, and the detection cavity on detection plate is used to detect the specific parameter of wire harness, after detection is completed, operator places it in subsequent wire harness assembly production line;

[0075] The utility model discloses a kind of automobile wire harness circulation material taking, detection device, integrated material taking and detection function, improve the automation level of automobile wire harness production, while guaranteeing the quality and production efficiency of wire harness, detection plate can be dismantled, it is convenient to change according to different wire harness model quickly, adapt to the demand of different wire harness production.

[0076] The above shows and describes the basic principle, main features and advantages of the utility model. In this paper, front, back, left and right are not specified, mainly to make the technical scheme more intuitive, and do not have a limiting effect. The skilled person in the industry should understand that the above implementation mode is only for illustrating the technical concept and characteristics of the utility model, and its purpose is to enable persons skilled in the art to understand the content of the utility model and implement it, and it cannot limit the protection scope of the utility model. Any equivalent change or modification according to the spirit and essence of the utility model should be covered within the protection scope of the utility model.​

Claims

1. A kind of automobile wire harness circulation material taking, detecting device, it is characterized in that: It comprises a base (1); A lifting mechanism (2) is installed on the base (1), and a lifting frame (3) is connected to the lifting mechanism (2); A circulating conveying mechanism (4) is installed on the end of the lifting frame (3) away from the lifting mechanism (2), which comprises a conveying main frame (41), a ring-shaped conveying chain (42) installed in the conveying main frame (41) and arranged horizontally, and a driving wheel (43) connected to the ring-shaped conveying chain (42) for driving the ring-shaped conveying chain (42) to circulate. A conveying claw (44) is uniformly arranged along the outer side of the ring-shaped conveying chain (42), and a clamping groove matched with the wire harness is formed in the conveying claw (44), one end of the wire harness is arranged in the clamping groove, and the wire harness is hung along the longitudinal direction of the lifting frame (3). A detection mechanism (5) is installed at the middle position of the lifting frame (3), which comprises a detection table (51) and a detection plate (52) detachably installed on the detection table (51), and a detection cavity matched with the wire harness is formed in the detection plate (52).

2. The automobile wire harness cyclic taking and detecting device according to claim 1, characterized in that: The conveying claw (44) comprises an L-shaped supporting rod (441), one end of the L-shaped supporting rod (441) is inserted into the ring-shaped conveying chain (42), and the L-shaped supporting rod (441) is detachably connected with the ring-shaped conveying chain (42). The end of the L-shaped supporting rod (441) away from the ring-shaped conveying chain (42) is inclined upward to the right, and a clamping head (442) is connected to the end, a rectangular groove is formed in the surface of the clamping head (442) in contact with the L-shaped supporting rod (441), the L-shaped supporting rod (441) is embedded in the clamping head (442), and the L-shaped supporting rod (441) is detachably connected with the clamping head (442).

3. The circulating taking and detecting device for automobile wire harness according to claim 2, characterized in that: A U-shaped groove is formed in the end of the clamping head (442) away from the L-shaped supporting rod (441), a U-shaped concave surface is formed in the upper end surface of the clamping head (442) corresponding to the U-shaped groove, one end of the wire harness is hung in the U-shaped groove, and the one end of the wire harness is arranged on the U-shaped concave surface.

4. The circulating taking and detecting device for automobile wire harness according to claim 2, characterized in that: The L-shaped supporting rod (441) and the ring-shaped conveying chain (42) are fixed by bolts, and the L-shaped supporting rod (441) and the clamping head (442) are fixed by bolts.

5. The automobile wire harness cyclic taking and detecting device according to claim 1, characterized in that: The driving wheel (43) comprises a driving wheel and a driven wheel, which are arranged at two ends of the ring-shaped conveying chain (42), and the driving wheel is connected with a driving motor (45).

6. The automobile wire harness cyclic taking and detecting device according to claim 1, characterized in that: A cover (46) is installed above the conveying main frame (41), the cover (46) adopts a split structure, comprises arc-shaped cover bodies (461) installed at two ends of the conveying main frame (41), and an intermediate cover body (462) arranged between the two arc-shaped cover bodies (461), the inner end of the intermediate cover body (462) is hinged to the conveying main frame (41), and a handle is installed at the outer end of the intermediate cover body (462).

7. The circulating taking and detecting device for automobile wire harness according to claim 6, characterized in that: A material taking opening is symmetrically formed in one of the arc-shaped cover bodies (461).

8. The automobile wire harness cyclic taking and detecting device according to claim 1, characterized in that: The width of the detection table (51) is less than the width between the ends of the two conveying claws (44).

9. The device according to claim 1, characterized in that: Pin connection is adopted between the detection table (51) and the detection plate (52).

10. The device according to claim 1, characterized in that: The lifting mechanism (2) comprises two groups of screw lifting mechanisms (21) symmetrically installed along the length direction of the base (1), a transmission shaft (22) is connected between the two groups of screw lifting mechanisms (21) through a shaft coupling, and a rotating disc (23) is installed on one of the screw lifting mechanisms (21).

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