Curve baffle for belt conveyor

By designing curved baffles and adopting bending settings and elastic structures, the problem of material deviation at the turning point of the belt conveyor was solved, achieving stable transportation of large materials and structural reinforcement.

CN223878802UActive Publication Date: 2026-02-06JIANGSU JIANGYIN PORT GRP CO LTD
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Patent Information

Application Number
CN202520252090.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-18
Publication Date
2026-02-06
Estimated Expiration
2035-02-18

AI Technical Summary

Technical Problem

The baffles at the turning points of existing belt conveyors are ineffective in preventing material deviation in large port machinery, especially for materials weighing 10 tons or more, and the installation foundation is insufficient.

Method used

A curved baffle is designed, comprising a curved baffle, side plates, a flow divider, and a V-shaped plate, connected by bearings, and equipped with springs and limiting plates to enhance the flexibility and stability of the baffle. The flow divider and V-shaped plate adjust the material distribution, the movable plate buffers the material impact, the rubber plate and bolts enhance the structural strength, and the inner and outer plates form a cavity to protect the spring.

Benefits of technology

It effectively prevents belt misalignment, adapts to different material flow rates, enhances structural strength, reduces baffle deformation, improves installation convenience, and enables stable transportation of large materials.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223878802U_ABST
    Figure CN223878802U_ABST
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Abstract

The utility model discloses a curved baffle plate for a belt conveyor, which aims to overcome the defects of a linear baffle plate at the turning part of a belt. The baffle has a bending design, is matched with the curvature radius of the turning position of the belt and is provided with the side plate and the boss rotationally connected with the side plate through the bearing, the distribution of materials on the belt is rearranged through the splitter plate and the V-shaped plate, so that the materials are concentrated in the middle of the belt and are uniformly distributed, and the deviation prevention effect is optimized. The hinged movable plate enables the splitter plate and the V-shaped plate to be dynamically adjusted to adapt to different material flows. The combination of the rubber plate and the bolt enables the baffle to resist impact and corrosion. The inner side plate and the outer side plate which are matched in a concave-convex mode form a cavity so that the second spring in the cavity can be prevented from being impacted or stuck by materials. The belt deviation preventing device effectively prevents the belt from deviating and improves the stability and the reliability of the belt conveyor.
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Description

TECHNICAL FIELD

[0001] The utility model relates to material conveying machinery technical field, concretely relates to a belt conveyor, more particularly to the baffle of belt conveyor. BACKGROUND

[0002] The belt conveyor is a commonly used material conveying equipment, usually provided with a baffle for blocking the falling of materials and preventing the deviation of the belt. In the process of material conveying, its smooth running is related to the speed and efficiency of the whole transportation process. However, for the huge cargo throughput of port transportation, due to the uneven distribution of materials and the inaccuracy of the material falling point, the materials at the turning point of the existing belt conveyor are thrown out due to inertia under the driving of the belt speed, and a straight baffle is usually used to block the materials, which has good effect, but the stress at the turning point of the belt changes greatly, and the belt is prone to deviation. The common deviation correcting device of the belt includes a rotary roller, a hydraulic sensor matched with a driving oil cylinder to make the piston rod extend and retract to drive the roller frame to move, and a pneumatic automatic deviation correcting device. However, the above structure cannot be installed on large port machinery such as ship loaders, and it is also difficult to correct the deviation of the belt for transporting materials of 10 tons or more. Therefore, it is necessary to design a simple and easy-to-install structure to solve the above problems. SUMMARY

[0003] The utility model aims at overcoming the deficiency of the straight baffle at the turning point of the belt, and providing an improved baffle to prevent the deviation of the belt.

[0004] To achieve the above-mentioned purpose, the technical scheme provided by the utility model is as follows:

[0005] A curved baffle for a belt conveyor, comprising a baffle arranged in a curve, the degree of curvature of the baffle being adapted to the radius of curvature at the turning point of the belt, the baffle being provided with a side plate, the side plate being provided with a boss, the boss being rotatably connected to the side plate through a bearing, the boss being arranged on both sides of the belt, and the side plate being fixedly connected to a rack supporting the belt.

[0006] Further, a flow divider is arranged inside the baffle along the direction of belt movement, the flow divider being arranged obliquely from both sides of the belt to the center of the belt, and at least two flow dividers are symmetrically arranged along the direction of belt movement, and an opening is left between the two flow dividers.

[0007] Further, a V-shaped plate is arranged along the direction of belt movement at the opening, the tip of the V-shaped plate being opposite to the opening, and the width of the V-shaped plate is not greater than 1 / 3 of the width of the belt.

[0008] Further, the baffle is hinged with a movable plate, the shunt plate and the V-shaped plate are arranged on the movable plate, the movable plate extends a support plate to the back side of the baffle, the support plate is connected with a first spring, the other end of the first spring is connected with the baffle.

[0009] Further, the baffle is provided with a rotating seat matched with the first spring, the rotating seat is rotatably connected with a support column, and the support column is connected with the first spring.

[0010] Further, a limiting sheet is arranged in the rotating seat, and the limiting sheet enables the support column to rotate within a certain angle.

[0011] Further, a rubber plate is arranged on the inner side of the baffle, the rubber plate is provided with screw holes, and nuts are connected with bolts passing through the screw holes and the baffle, rubber is encapsulated between the head of the bolt and the rubber plate to enable the bolt to be embedded in the rubber plate, and the bolts are uniformly arranged on the baffle.

[0012] Further, the side plate comprises a gap-fitted inner side plate and an outer side plate, the inner side plate and the outer side plate are respectively provided with guide rods, the guide rods are provided with second springs outside, the guide rods are radially provided with spring seats, and the second springs are connected to the spring seats.

[0013] Further, the inner side plate and the outer side plate are concave-convex matched, a cavity is formed between the concave-convex matched inner side plate and outer side plate, and the spring seats and the second springs are arranged in the cavity.

[0014] Further, the baffle is provided with a reinforcing sheet outside.

[0015] The utility model discloses the advantages and beneficial effects are:

[0016] 1. By adopting the baffle of curved arrangement, the design can adapt to the curvature radius of the belt turning place, the side plate is provided with a boss, and the boss is rotatably connected with the side plate through a bearing, so that the flexibility and stability of the baffle are increased, the baffle can better adapt to the motion state of the belt, and the belt deviation is effectively prevented.

[0017] 2. The design of the shunt plate and the V-shaped plate makes the material along with the belt transportation process can be concentrated in the middle of the belt along the shunt plate, and the V-shaped plate can uniformly distribute the material concentrated in the middle of the belt on both sides of the belt, and both can optimize the deviation prevention effect.

[0018] 3. The design of the movable plate allows the diverter plate and V-shaped plate to be dynamically adjusted as the material above the belt moves. When there is a lot of material, the material will push the diverter plate or V-shaped plate to rotate with the movable plate and flow out of the transport space. When the material flow is normal, the movable plate will be reset by the first spring. The first spring is connected to the limit plate by the support column to prevent excessive rotation and failure.

[0019] 4. The combination of rubber sheet and bolts enhances the structural strength of the baffle and reduces the deformation of the baffle due to long-term material impact.

[0020] 5. A cavity is formed between the inner and outer side plates with their concave and convex fits to house the spring seat and the second spring. This protects the second spring from direct impact from materials and from malfunction caused by jamming. The second spring provides a floating amount between the inner and outer side plates, allowing the baffle to stretch the second spring to increase the material flow when impacted by materials. It also converts the impact into the potential energy of the spring. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the structure of this utility model;

[0022] Figure 2 This is a cross-sectional structural schematic diagram of the present invention;

[0023] Figure 3 This is a cross-sectional view of section A of this utility model;

[0024] Figure 4 This is a structural schematic diagram of part B of this utility model;

[0025] In the picture:

[0026] 10. Baffle plate; 11. Diverter plate; 12. Opening; 13. V-shaped plate; 14. Rotating seat; 15. Support column; 16. Limiting plate; 17. Reinforcing plate.

[0027] Side plate 20, boss 21, inner side plate 22, outer side plate 23, guide rod 24, second spring 25, spring seat 26, cavity 27.

[0028] Movable plate 30, support plate 31, first spring 32

[0029] Rubber sheet 40, screw hole 41, bolt 42, nut 43. Detailed Implementation

[0030] The specific embodiments of this utility model will be further described below with reference to the accompanying drawings and examples. The following examples are only used to more clearly illustrate the technical solution of this utility model and should not be construed as limiting the scope of protection of this utility model.

[0031] Example

[0032] Please refer to Figures 1-4 The application discloses a curve baffle for a belt conveyor, which comprises a baffle 10 arranged in a curve, the degree of the curve of the baffle 10 being adapted to the radius of curvature of a belt turning part, the baffle 10 being provided with a side plate 20, the side plate 20 being provided with a boss 21, the boss 21 being rotatably connected to the side plate 20 through a bearing, the boss 21 being arranged on both sides of the belt, and the side plate 20 being fixedly connected to a frame supporting the belt.

[0033] The inner side of the baffle 10 is further provided with a flow distribution plate 11 along the belt movement direction, the flow distribution plate 11 being arranged obliquely from both sides of the belt to the center of the belt, the flow distribution plate 11 being symmetrically arranged along the belt movement direction and being provided with at least two, and an opening 12 being left between the two flow distribution plates. The opening 12 is further provided with a V-shaped plate 13 along the belt movement direction, the tip of the V-shaped plate 13 being opposite to the opening, and the width of the V-shaped plate being not greater than 1 / 3 of the width of the belt. The baffle 10 is hingedly provided with a movable plate 30, the flow distribution plate 11 and the V-shaped plate 13 being arranged on the movable plate 30, the movable plate 30 extending a support plate 31 to the back side of the baffle 10, the support plate 31 being connected with a first spring 32, the other end of the first spring 32 being connected with the baffle 10. The baffle 10 is provided with a rotating seat 14 adapted to the first spring 32, the rotating seat 14 being rotatably connected with a support column 15, the support column 15 being connected with the first spring 32. The rotating seat 14 is internally provided with a limiting piece 16, the limiting piece enabling the support column 15 to rotate within a certain angle.

[0034] The inner side of the baffle 10 is provided with a rubber plate 40, the rubber plate 40 being provided with screw holes 41, bolts 42 being connected with nuts 43 through the screw holes 41 and the baffle 10, rubber being encapsulated between the head of the bolt and the rubber plate 40, so that the bolt is embedded into the rubber plate, and the bolts 42 are uniformly arranged on the baffle 10. The outer side of the baffle 10 is provided with a reinforcing piece 17.

[0035] The side plate 20 comprises an inner side plate 22 and an outer side plate 23 in clearance fit, the inner side plate 22 and the outer side plate 23 being respectively provided with guide rods 24, the guide rods 24 being externally provided with second springs 25, the guide rods being radially provided with spring seats 26, and the second springs 25 being connected to the spring seats 26. The inner side plate 22 and the outer side plate 23 are in concave-convex fit, a cavity 27 being formed between the inner side plate and the outer side plate in concave-convex fit, and the spring seats and the second springs being arranged in the cavity 27.

[0036] Working principle:

[0037] When the material enters the turning area with the belt, it first encounters the flow divider 11. The flow divider 11 is inclined from both sides of the belt to the center, so that the material will be guided when it contacts the flow divider, and begin to gather to the center of the belt. As the material continues to advance, they will pass through the opening 12 between the flow dividers 11. The design of the opening 12 allows most of the material to pass smoothly, without being blocked by the flow divider. At the same time, the V-shaped plate 13 is located below the opening 12, with its tip facing the opening. The function of the V-shaped plate is to evenly distribute the material on the surface of the belt, reducing the problem of deviation caused by uneven stress on the belt.

[0038] When the material flow on the belt is too large, it will impact the flow divider and V-shaped plate and drive the movable plate 30 to rotate. The movable plate will produce a certain rotation due to the weight and inertia of the material. This rotation is absorbed by the first spring 32, thereby acting as a buffer and allowing the movable plate 30 to reset by the first spring 32.

[0039] The side plate 20 includes a clearance fit inner side plate 22 and an outer side plate 23, which form a cavity 27 between them. The guide rod 24 is provided with a second spring 25 outside, connected to the spring seat 26. This design provides additional support and buffering effect, and also allows the side plate to move relatively within a certain range to adapt to different working conditions.

[0040] The rotating seat 14 is provided with a limiting piece 16 inside, which limits the rotation of the support column 15 within a certain angle. This ensures the stability and reliability of the baffle, preventing instability or damage caused by excessive rotation.

[0041] The above is only the preferred embodiment of the present application, it should be pointed out that, for those skilled in the ordinary technical personnel in the art, without departing from the technical principles of the present application, can make a number of improvements and refinements, these improvements and refinements should also be considered as the protection scope of the present application.

Claims

1. A curve deflector for a belt conveyor, characterized by: The baffle (10) is provided with a side plate (20) provided with a boss (21) rotatably connected with the side plate (20) through a bearing, and the boss (21) is arranged on both sides of the belt, and the side plate (20) is fixedly connected to a rack supporting the belt.

2. The curve baffle of claim 1, wherein: The inner side of the baffle is further provided with a flow distribution plate (11) along the belt movement direction, the flow distribution plate (11) is arranged from both sides of the belt to the center of the belt, and the flow distribution plate (11) is symmetrically provided with at least two along the belt movement direction, and an opening (12) is left between the two flow distribution plates (11).

3. The curve baffle of claim 2, wherein: The opening (12) is further provided with a V-shaped plate (13) along the belt movement direction, the tip of the V-shaped plate (13) is opposite to the opening (12), and the width of the V-shaped plate (13) is not greater than 1 / 3 of the width of the belt.

4. The curve baffle of claim 3, wherein: The baffle (10) is hinged with a movable plate (30), the flow distribution plate (11) and the V-shaped plate (13) are arranged on the movable plate (30) from the inner side of the baffle (10), the movable plate (30) extends a support plate (31) to the back side of the baffle (10), the support plate (31) is connected with a first spring (32), and the other end of the first spring (32) is connected with the baffle (10).

5. The curve baffle of claim 4, wherein: The baffle is provided with a rotating seat (14) matched with the first spring (32), the rotating seat (14) is rotatably connected with a support column (15), and the support column (15) is connected with the first spring (32).

6. The curve baffle of claim 5, wherein: A limiting sheet (16) is arranged in the rotating seat (14), and the limiting sheet (16) enables the support column (15) to rotate within a certain angle.

7. The curve baffle of claim 1, wherein: The inner side of the baffle (10) is provided with a rubber plate (40), the rubber plate (40) is provided with a threaded hole (41), a bolt (42) passes through the threaded hole (41) and the baffle (10) and is connected with a nut (43), rubber is encapsulated between the head of the bolt (42) and the rubber plate (40), the bolt (42) is embedded into the rubber plate (40), and the bolts (42) are uniformly arranged on the baffle (10).

8. The curve baffle of claim 1, wherein: The side plate (20) comprises a gap-fitted inner side plate (22) and an outer side plate (23), the inner side plate (22) and the outer side plate (23) are respectively provided with a guide rod (24), the guide rod (24) is externally provided with a second spring (25), and the guide rod (24) is radially provided with a spring seat (26), and the second spring (25) is connected to the spring seat (26).

9. The curve baffle of claim 8, wherein: The inner side plate (22) and the outer side plate (23) are concave-convex matched, a cavity (27) is formed between the concave-convex matched inner side plate (22) and outer side plate (23), and the spring seat (26) and the second spring (25) are arranged in the cavity (27).

10. A curve baffle according to any one of claims 6-9, characterized in that: The outer side of the baffle (10) is provided with a reinforcing sheet (17).