Stepless compensation belt cleaning device
By introducing a floating cleaning mechanism into the belt cleaning device and optimizing the connection between the scraper assembly and the wiping assembly, the problem of poor belt cleaning effect was solved, resulting in more efficient cleaning and reduced wear.
Patent Information
- Application Number
- CN202520409831.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-10
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2035-03-10
AI Technical Summary
Existing belt cleaning devices have poor cleaning effects during belt operation and may damage the belt.
A continuously variable compensation belt cleaning device is designed, which adopts a floating cleaning mechanism, including a rinsing component, a scraper component, and a wiping component. The compensation mechanism enables the scraper component and the wiping component to float and contact perpendicular to the surface of the feed belt, thereby optimizing their connection relationship to improve the cleaning effect and reduce wear.
It effectively improves the cleaning effect, while reducing the wear of the belt on the scraper assembly, extending the service life of the device and reducing the maintenance cycle.
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Figure CN223878881U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of conveying equipment, in particular to a stepless compensation belt cleaning device. BACKGROUND
[0002] The coal conveying device refers to a device for transporting coal. Its installation form can be divided into two types: coal conveying gallery and coal conveying trestle. The coal conveying gallery is similar to a ditch, which is generally a concrete structure underground or semi-underground, and the conveying machine is installed in the gallery, and the coal is transported through the gallery by the conveyor. The coal conveying trestle is generally a steel structure, which is arranged overhead, and some are closed and some are not closed. The conveyor is installed on it to transport coal. The conveying methods include belt conveying, pneumatic conveying and pipeline conveying, among which the belt conveying is the most widely used.
[0003] In the coal conveying system, a guide device is installed at the connection between the coal falling pipe and the belt. The guide chute is one of the main equipment, and various wind control, dust suppression and cleaning devices are installed on the guide chute to alleviate the impact airflow and dust carried when the coal falls onto the belt, and to regularly clean the belt.
[0004] However, the existing belt cleaning device has the following defects: due to the vibration and unevenness generated during the operation of the belt, the cleaning effect of the existing belt cleaning device is poor, and the belt may even be damaged. SUMMARY
[0005] One object of the present application is to provide a stepless compensation belt cleaning device with good cleaning effect.
[0006] To achieve the above object, the technical scheme adopted by the present application is as follows: a stepless compensation belt cleaning device, the cleaning device is arranged on the rotating side of the feeding belt, the cleaning device comprises a floating cleaning mechanism, the floating cleaning mechanism comprises a flushing assembly, a scraper assembly, a wiping assembly and a compensation mechanism, the flushing assembly, the scraper assembly and the wiping assembly are arranged in sequence along the moving direction of the rotating side of the feeding belt, the flushing assembly is adapted to spray water to the feeding belt, the compensation mechanism connects the scraper assembly and the wiping assembly, and the compensation mechanism is adapted to make the scraper assembly and the wiping assembly float and contact the surface of the feeding belt in a direction perpendicular to the surface of the feeding belt.
[0007] In some embodiments, the compensation mechanism comprises a compensator and a connecting plate, the connecting plate is connected with the scraper assembly and the wiping assembly in a plane parallel to the rotating side of the feeding belt, the compensation direction of the compensator and the connecting plate is perpendicular to the rotating side of the feeding belt, the connecting plate has elastic deformation ability, and the elasticity of the connecting plate at the scraper assembly is greater than that at the wiping assembly.
[0008] In some embodiments, the number of the erasing assemblies is multiple, and the connecting position of the compensator and the connecting plate is located at the center axis of the connecting lines of all the erasing assemblies.
[0009] In some embodiments, the connecting plate and the scraper assembly and the connecting plate and the erasing assembly are slidingly fitted in the direction perpendicular to the rotary side of the feeding belt, and elastic return members are arranged between the connecting plate and the scraper assembly and between the connecting plate and the erasing assembly, which are adapted to make the scraper assembly or the erasing assembly close to the connecting plate.
[0010] In some embodiments, a cutting cavity is arranged on the connecting plate between the scraper assembly and the adjacent erasing assembly, which is adapted to increase the elastic deformation ability of the connecting plate at the scraper assembly.
[0011] In some embodiments, the scraper assembly comprises a scraper frame and a first lifting shaft, the scraper frame is parallel to the rotary side of the feeding belt, the first lifting shaft and the connecting plate are slidingly connected, and the scraper frame and the first lifting shaft are rotationally connected.
[0012] In some embodiments, one or more scrapers are detachably arranged on the scraper frame.
[0013] In some embodiments, the erasing assembly comprises an erasing frame and a second lifting shaft, the erasing frame is parallel to the rotary side of the feeding belt, the second lifting shaft and the connecting plate are slidingly connected, and the erasing frame and the second lifting shaft are rotationally connected.
[0014] In some embodiments, one or more sponge strips are detachably arranged on the erasing frame.
[0015] In some embodiments, a guide mechanism is arranged in front of the floating cleaning mechanism, the guide mechanism comprises a first guide roller and a second guide roller, the first guide roller and the floating cleaning mechanism are adapted to be located on the upper and lower sides of the feeding belt respectively, and the second guide roller is cooperatively arranged on the left and right sides of the feeding belt.
[0016] Compared with the prior art, the application has the beneficial effects that the stepless compensation belt cleaning device provided by the application sets a floating cleaning mechanism, uses the compensator to enable the scraper assembly and the wiping assembly to be integrally attached to the surface of the feeding belt, thereby effectively improving the cleaning effect, and the floating cleaning mechanism optimizes the connection relationship between the scraper assembly and the wiping assembly, so that the contact force between the scraper assembly and the wiping assembly and the feeding belt is different, the contact force between the scraper assembly and the feeding belt can be reduced, thereby reducing the wear of the feeding belt by the scraper assembly, and the two sides of the scraper assembly and the wiping assembly are independently designed to float, the scraper assembly and the wiping assembly can compensate in the form of left-right inclination imbalance, more effectively attach to the surface of the feeding belt in the motion state, and improve the cleaning effect. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 is a schematic diagram of the arrangement according to a preferred embodiment of the application.
[0018] Figure 2 is a schematic diagram of the cooperation with the feeding belt according to a preferred embodiment of the application.
[0019] Figure 3 is a schematic diagram of the cooperation with the feeding belt according to a preferred embodiment of the application.
[0020] Figure 4 is a schematic diagram of the arrangement in the material guide groove system according to a preferred embodiment of the application.
[0021] In the figure: 1, feeding belt; 11, rotating side; 2, floating cleaning mechanism; 21, flushing assembly; 22, scraper assembly; 221, scraper holder; 222, first lifting shaft; 223, scraper; 23, wiping assembly; 231, wiping holder; 232, second lifting shaft; 233, sponge strip; 24, compensation mechanism; 241, compensator; 242, connecting plate; 243, elastic reset member; 244, cutting cavity; 3, guide mechanism; 31, first guide roller; 32, second guide roller. DETAILED DESCRIPTION
[0022] In the following, the application will be further described in conjunction with specific embodiments, and it should be noted that the following embodiments or technical features can be combined in any manner to form new embodiments without conflict.
[0023] In the description of the present application, it should be noted that for the orientation words, such as the terms "center", "transverse", "longitudinal", "length", "width", "thickness", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. indicate the orientation and positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and cannot be understood as limiting the specific protection scope of the present application.
[0024] It should be noted that the terms "first", "second" and the like in the specification and claims of the present application are used to distinguish similar objects, and do not necessarily have to describe a specific order or chronological order.
[0025] The terms "include" and "have" and any variations thereof in the specification and claims of the present application are intended to cover non-exclusive inclusion, for example, a process, method, system, product or device that includes a series of steps or units does not have to be limited to only those steps or units clearly listed, but can include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.
[0026] The present application will be further described below in conjunction with the drawings:
[0027] As Figures 1 to 4 shown, the present application provides a stepless compensation belt cleaning device, the cleaning device is arranged on the rotating side 11 of the feeding belt 1, the floating cleaning mechanism 2 includes a shower assembly 21, a scraper assembly 22, a wiping assembly 23 and a compensation mechanism 24, the shower assembly 21, the scraper assembly 22 and the wiping assembly 23 are arranged in sequence along the moving direction of the rotating side 11 of the feeding belt 1, the rotating side 11 of the feeding belt 1 is adapted to cooperate with the shower assembly 21 prior to the scraper assembly 22 and the wiping assembly 23, the shower assembly 21 is adapted to spray water to the feeding belt 1, the compensation mechanism 24 is connected to the scraper assembly 22 and the wiping assembly 23, the compensation mechanism 24 is adapted to make the scraper assembly 22 and the wiping assembly 23 float to contact the surface of the feeding belt 1 in a direction perpendicular to the surface of the feeding belt 1, the scraper assembly 22 is used to remove the relatively firm block dust on the surface of the feeding belt 1, and the wiping assembly 23 is used to wipe the dirt and water stains on the surface of the feeding belt 1, so that the surface of the feeding belt 1 remains clean.
[0028] The compensation mechanism 24 can receive instructions from the system background, and actively control the squeegee assembly 22 and the wiping assembly 23 to increase the pressure on the feeding belt 1 when necessary, so as to effectively reduce the excessive wear between the squeegee assembly 22, the wiping assembly 23 and the feeding belt 1, thereby prolonging the service life of the system and reducing the maintenance cycle.
[0029] As shown in the embodiment shown in Figures 1 to 3 The compensation mechanism 24 includes a compensator 241 and a connecting plate 242, the connecting plate 242 is connected with the squeegee assembly 22 and the wiping assembly 23 in a plane parallel to the rotating side 11 of the feeding belt 1, the compensation direction of the compensator 241 and the connecting plate 242 is perpendicular to the rotating side 11 of the feeding belt 1, the connecting plate 242 has elastic deformation ability, the elasticity of the connecting plate 242 at the squeegee assembly 22 is greater than that at the wiping assembly 23, and when the compensator 241 drives the connecting plate 242 to compensate, the connecting plate 242 can drive the squeegee assembly 22 and the wiping assembly 23 to change the distance between them and the feeding belt 1, so as to realize the adjustment of the cleaning effect by changing the contact force, wherein the squeegee assembly 22 has stronger wear on the feeding belt 1, so the connecting plate 242 is designed as an elastic structure, when the squeegee assembly 22 is subjected to a larger external force, the connecting plate 242 can deform to a certain extent, thereby relieving the impact between the squeegee assembly 22 and the feeding belt 1, and protecting the feeding belt 1 and the squeegee assembly 22.
[0030] In some embodiments, the compensator 241 uses a pneumatic cylinder, and the control logic is simple and the failure rate is low.
[0031] In some embodiments, the compensator 241 uses a motor, and the connecting plate 242 is connected with the compensator 241 through a lead screw, the motor can realize precise control of the height of the connecting plate 242, realize stepless adjustment, and then finely control the contact force between the squeegee assembly 22 and the wiping assembly 23 connected with the connecting plate 242 and the feeding belt 1, thereby realizing the adjustment of the cleaning effect.
[0032] As shown in the embodiment shown in Figures 1 to 3 The number of wiping assemblies 23 is multiple, the connecting position of the compensator 241 and the connecting plate 242 is located at the central axis of the connecting line of all wiping assemblies 23 (see the dotted line at the compensator 241 in Figure 1 , so that the contact force between each wiping assembly 23 and the feeding belt 1 is similar, the cleaning effect is similar, and the wear degree can also be kept similar.
[0033] The connecting plate 242 and the scraper assembly 22, as well as the connecting plate 242 and the wiping assembly 23, are all slidably fitted along the direction perpendicular to the rotating side 11 of the feeding belt 1. An elastic reset member 243 is provided between the connecting plate 242 and the scraper assembly 22, as well as between the connecting plate 242 and the wiping assembly 23. The elastic reset member 243 is suitable for bringing the scraper assembly 22 or the wiping assembly 23 closer to the connecting plate 242. Due to the vibration that will occur during the operation of the feeding belt 1, and the unevenness of the surface of the feeding belt 1, the elastic reset member 243 can be used to further alleviate the impact that may occur between the scraper assembly 22 and the wiping assembly 23 and the feeding belt 1, thereby protecting the feeding belt 1, the scraper assembly 22 and the wiping assembly 23.
[0034] like Figure 1 and 3 In the embodiment shown, a cutting cavity 244 is provided on the connecting plate 242 between the scraper assembly 22 and the adjacent wiping assembly 23. The cutting cavity 244 is adapted to increase the elastic deformation capability of the connecting plate 242 at the scraper assembly 22. By reducing the thickness of the connecting plate 242, the strength of the connecting plate 242 is reduced, and the elastic deformation capability of the connecting plate 242 is improved, thereby enabling the scraper assembly 22 to obtain a stronger buffering capability.
[0035] like Figures 1 to 3 In the embodiment shown, the scraper assembly 22 includes a scraper holder 221 and a first lifting shaft 222. The scraper holder 221 is parallel to the rotating side 11 of the feeding belt 1. The first lifting shaft 222 is slidably connected to the connecting plate 242. The scraper holder 221 and the first lifting shaft 222 are rotatably connected. The compensators 241 on the left and right sides of the scraper holder 221 are independent of each other. After decoupling by the rotating structure, the two ends of the scraper holder 221 can be controlled to rise or fall respectively, so as to realize the tilt compensation of the scraper holder 221. This allows the scraper holder 221 to clean the feeding belt 1 in more ways.
[0036] like Figure 3 In the embodiment shown, one or more scrapers 223 are detachably provided on the scraper holder 221. The scraper 223 is a consumable part. The detachable design facilitates the replacement and maintenance of the scraper 223, thereby ensuring the cleaning effect and protecting the feed belt 1, preventing the worn scraper 223 from damaging the feed belt 1.
[0037] like Figures 1 to 3In the shown embodiment, the erasing assembly 23 comprises an erasing frame 231 and a second lifting shaft 232, the erasing frame 231 is parallel to the turning side 11 of the feeding belt 1, the second lifting shaft 232 and the connecting plate 242 are slidingly connected, the erasing frame 231 and the second lifting shaft 232 are rotationally connected, the compensators 241 on the left and right sides of the erasing frame 231 are independent of each other, and after decoupling by the rotating structure, the two ends of the erasing frame 231 can be respectively controlled to rise or fall, the inclination compensation of the erasing frame 231 is realized, so that the erasing frame 231 can have more forms to clean the feeding belt 1.
[0038] As shown in the embodiment, Figure 3 In the shown embodiment, one or more sponge strips 233 are detachably arranged on the erasing frame 231, the sponge strip 233 is a consumable part, and the detachable design can facilitate the replacement and maintenance of the sponge strip 233, thereby ensuring the cleaning effect.
[0039] As shown in the embodiment, Figures 1 to 2 In the shown embodiment, the front of the floating cleaning mechanism 2 is provided with a guide mechanism 3, the guide mechanism 3 comprises a first guide roller 31 and a second guide roller 32, the first guide roller 31 and the floating cleaning mechanism 2 are adapted to be located on the upper and lower sides of the feeding belt 1 respectively, the first guide roller 31 is used to ensure that the feeding belt 1 enters the floating cleaning mechanism 2 in a stable state, reduce the vibration of the feeding belt 1, and improve the cleaning effect of the feeding belt 1, the second guide roller 32 is cooperatively arranged on the left and right sides of the feeding belt 1, the second guide roller 32 is used to limit the movement of the feeding belt 1 to the left and right sides, ensure that the feeding belt 1 enters the floating cleaning mechanism 2 in a stable state, and ensure the cleaning effect and the accuracy of targeted cleaning of the feeding belt 1.
[0040] The above describes the basic principles, main features and advantages of the present application, and those skilled in the art should understand that the present application is not limited to the above embodiments, the above embodiments and descriptions in the specification are only the principles of the present application, and various changes and improvements can be made without departing from the spirit and scope of the present application, and these changes and improvements all fall within the scope of the claimed present application, the protection scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A continuously compensating belt cleaning device, characterized by: The cleaning device is arranged on the rotating side of the feeding belt, and comprises a floating cleaning mechanism, which comprises a shower assembly, a scraper assembly, a wiping assembly and a compensation mechanism. The shower assembly, the scraper assembly and the wiping assembly are arranged in sequence along the moving direction of the rotating side of the feeding belt. The shower assembly is adapted to spray water on the feeding belt. The compensation mechanism is connected to the scraper assembly and the wiping assembly, and is adapted to make the scraper assembly and the wiping assembly float and contact the surface of the feeding belt in a direction perpendicular to the surface of the feeding belt.
2. A self-cleaning endless belt cleaning device as claimed in claim 1, characterized in that: The compensation mechanism comprises a compensator and a connecting plate. The connecting plate is connected to the scraper assembly and the wiping assembly in a plane parallel to the rotating side of the feeding belt. The compensation direction of the compensator and the connecting plate is perpendicular to the rotating side of the feeding belt. The connecting plate has elastic deformation capability, and the elasticity of the connecting plate at the scraper assembly is greater than that at the wiping assembly.
3. A self-cleaning endless belt cleaning device as claimed in claim 2, characterized in that: The number of the wiping assemblies is multiple. The connecting position of the compensator and the connecting plate is located at the central axis of the connecting line of all the wiping assemblies.
4. A self-cleaning endless belt cleaning device as claimed in claim 2, characterized in that: The connecting plate and the scraper assembly and the connecting plate and the wiping assembly are slidingly fitted in a direction perpendicular to the rotating side of the feeding belt. Elastic return members are arranged between the connecting plate and the scraper assembly and between the connecting plate and the wiping assembly. The elastic return members are adapted to make the scraper assembly or the wiping assembly close to the connecting plate.
5. A self-cleaning endless belt cleaning device as claimed in claim 2, characterized in that: A cutting cavity is arranged on the connecting plate between the scraper assembly and the adjacent wiping assembly. The cutting cavity is adapted to increase the elastic deformation capability of the connecting plate at the scraper assembly.
6. A self-cleaning endless belt cleaning device as claimed in claim 2, characterized in that: The scraper assembly comprises a scraper frame and a first lifting shaft. The scraper frame is parallel to the rotating side of the feeding belt. The first lifting shaft and the connecting plate are slidingly connected. The scraper frame and the first lifting shaft are rotationally connected.
7. A self-cleaning endless belt cleaning device as claimed in claim 6, characterized in that: One or more scrapers are detachably arranged on the scraper frame.
8. A self-cleaning endless belt cleaning device as claimed in claim 2, characterized in that: The wiping assembly comprises a wiping frame and a second lifting shaft. The wiping frame is parallel to the rotating side of the feeding belt. The second lifting shaft and the connecting plate are slidingly connected. The wiping frame and the second lifting shaft are rotationally connected.
9. A self-cleaning endless belt cleaning device as claimed in claim 8, characterized in that: One or more sponge strips are detachably arranged on the wiping frame.
10. A self-cleaning endless belt cleaning device as claimed in claim 1, characterized in that: A guide mechanism is arranged in front of the floating cleaning mechanism. The guide mechanism comprises a first guide roller and a second guide roller. The first guide roller and the floating cleaning mechanism are adapted to be located on the upper and lower sides of the feeding belt, respectively. The second guide roller is cooperatively arranged on the left and right sides of the feeding belt.