Electric tray turning device
The design of the electric tilting device solves the problems of low working efficiency and friction noise in tilting sorting machines, achieving efficient and low-noise sorting operations, which are suitable for civil aviation logistics and express logistics.
Patent Information
- Application Number
- CN202423024383.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2034-12-09
AI Technical Summary
The existing tilting sorting machine has a low working efficiency and is prone to friction noise when the main pallet and driven pallet move relative to each other.
The device employs an electric tilting mechanism, which includes a base, a drive unit, a tilting unit, and a carrying tray. It utilizes a design with drive rollers and a figure-eight groove to achieve low-power, high-torque output, and connects the main tray and the driven tray through rolling bearings to reduce friction and noise.
It significantly improves sorting efficiency and accuracy, reduces noise, lowers labor costs, and is suitable for civil aviation logistics and express logistics.
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Figure CN223878998U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to civil aviation logistics sorting technical field, concretely is a kind of electric flipper device. BACKGROUND
[0002] The main type of civil aviation logistics luggage sorting machine includes cross-belt sorting machine, flipper sorting machine, conveying belt sorting machine, wheel sorting machine and the like, wherein, flipper sorting machine has the advantages of high efficiency, high reliability, low damage rate, and is most widely used in civil aviation logistics field.
[0003] The existing flipper sorting machine has to be improved in working efficiency when in use, and friction noise is prone to be generated when main tray and driven tray move relatively. Therefore, an electric flipper device is proposed. UTILITY MODEL CONTENT
[0004] The technical problem solved by the utility model is to make up for the deficiency of prior art, and provide an electric flipper device.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: an electric flipper device, comprising base, driving part, turnover part and bearing tray.
[0006] The base comprises bottom fixing seat, the top of the bottom fixing seat is connected with tray fixing frame which is rotationally connected with the bottom fixing seat through rotating shaft structure, and the base further comprises driven tray support.
[0007] The driving part comprises driving assembly composed of driving motor and speed reducer fixedly installed on the bottom fixing seat, the output end of the driving assembly is fixedly connected with yoke, the yoke comprises yoke rotating shaft which is key-connected with the output end of the driving assembly, one end of the yoke rotating shaft is fixedly connected with triangular plate, and three end angles on one side of the triangular plate are fixedly connected with driving roller one, driving roller two and auxiliary roller three respectively.
[0008] The turnover part comprises channel plate, the side surface of the channel plate is provided with "eight" type channel, one side of the yoke is movably connected with the channel plate, and the driving roller one or driving roller two is rollingly connected with the "eight" type channel.
[0009] The bearing tray comprises main tray and driven tray, the main tray is fixedly connected with the channel plate through tray fixing frame, the main tray and the driven tray are connected through bearing structure, the main tray is fixedly installed on the top of the tray fixing frame, and the driven tray is installed on the top of the driven tray support through rotating shaft structure.
[0010] Preferably, the bearing tray can realize power-free self-locking retention in the horizontal state; the bearing tray can realize self-locking retention after being turned left and right to the position; after the device is powered on again, the driving assembly can realize the original point positioning function regardless of the position of the tray; the bearing structure is a rolling bearing or a sliding bearing.
[0011] Preferably, the eight "Z" shaped channel adopts an eight "Z" shaped prone curved surface design.
[0012] Preferably, the top of the bottom fixing seat is provided with rubber pads on both sides.
[0013] Beneficial effects: Compared with the prior art, the electric turnover tray device has the following beneficial effects:
[0014] The utility model provides a kind of electric turnover tray device, can match wheel type travelling device together use, apply to civil aviation logistics sorting, express logistics sorting etc., replace artificial sorting, reduce artificial cost, significantly improve sorting efficiency and sorting accuracy etc. Driving roller working channel adopts eight "Z" shaped prone curved surface design, can make driving assembly always keep greater force arm in whole turnover process, to realize the low-power large torque output of driving assembly. Bearing tray adopts combined tray structure, and main tray is connected by rolling bearing between slave tray, can avoid the abnormal sound generated by friction when main tray and slave tray relative motion, realizes the low noise operation of bearing tray. BRIEF DESCRIPTION OF DRAWINGS
[0015] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or prior art, the drawings needed to be used in the embodiment or prior art description will be simply introduced below, and obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can also be obtained according to these drawings without creative labor.
[0016] Figure 1 It is the structural schematic diagram of the utility model;
[0017] Figure 2 It is the tray horizontal state self-locking schematic diagram of the utility model;
[0018] Figure 3 It is the structure enlarged schematic diagram of the utility model I place; Figure 2
[0019] Figure 4 It is the structure schematic diagram of the utility model shift fork;
[0020] Figure 5 It is the structure schematic diagram of the utility model channel plate;
[0021] Figure 6 The tray is turned over to the position and is self-locked, and the schematic view is shown in the figure;
[0022] Figure 7 The schematic view of the turning power and the force arm designed by the "eight" shaped down lying curved surface of the utility model is shown in the figure;
[0023] Figure 8 The schematic view of the turning power and the force arm designed by the "eight" shaped up lying curved surface of the utility model is shown in the figure;
[0024] Figure 9 The schematic view of the connection mode of the master tray and the driven tray of the utility model is shown in the figure;
[0025] Figure 10 The utility model discloses a Figure 9 The structure enlarged schematic view of I in the figure is shown in the figure;
[0026] Figure 11 The working flow schematic view of the utility model is shown in the figure.
[0027] In the figure,
[0028] 1, base; 11, bottom fixed seat; 12, tray fixing frame; 13, driven tray support; 2, driving part; 21, driving assembly; 22, shift fork; 221, shift fork pivot; 222, triangular plate; 223, driving roller one; 224, driving roller two; 225, auxiliary roller three; 3, turning part; 31, channel plate; 32, "eight" shaped channel; 4, bearing tray; 41, master tray; 42, bearing structure; 43, driven tray; 5, goods; 6, rubber pad. Specific implementation
[0029] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0030] Please refer to Figures 1-11 The utility model provides a kind of technical scheme: a kind of electric turning device, including base 1, driving part 2, turning part 3 and bearing tray 4.The bearing tray of the present application can be realized powerless self-locking when keeping in horizontal state;Bearing tray can be realized self-locking when keeping after left turning, right turning;When device is powered on again, no matter tray is in any position, driving assembly can realize find original point positioning function.
[0031] The base 1 comprises a bottom fixing seat 11, the top of the bottom fixing seat 11 is connected with a tray fixing frame 12 through a rotating shaft structure, the base 1 further comprises a driven tray support 13.
[0032] The driving part 2 comprises a driving assembly 21 composed of a driving motor and a speed reducer fixedly installed on the bottom fixing seat 11, the output end of the driving assembly 21 is fixedly connected with a yoke 22, the yoke 22 comprises a yoke rotating shaft 221 connected with the output end of the driving assembly 21 through a shaft coupling, one end of the yoke rotating shaft 221 is fixedly connected with a triangular plate 222, three end angles on one side of the triangular plate 222 are fixedly connected with a driving roller one 223, a driving roller two 224 and an auxiliary roller three 225 respectively.
[0033] The overturning part 3 comprises a channel plate 31, the side surface of the channel plate 31 is provided with an "eight" type channel 32, one side of the yoke 22 is movably connected with the channel plate 31, the driving roller one 223 or the driving roller two 224 is rollingly connected in the "eight" type channel 32, the "eight" type channel 32 adopts an "eight" type down-prone curved surface design.
[0034] The rotating center of the yoke 22 and the rotating center of the bearing tray 4 are eccentrically designed, the bearing tray 4 comprises a main tray 41 and a driven tray 43, the main tray 41 is fixedly connected with the channel plate 31 through the tray fixing frame 12, the main tray 41 and the driven tray 43 are connected through a bearing structure 42, the bearing structure 42 is a rolling bearing or a sliding bearing, the main tray 41 is fixedly installed on the top of the tray fixing frame 12, the driven tray 43 is installed on the top of the driven tray support 13 through a rotating shaft structure.
[0035] Working principle:
[0036] When the gravity center of the goods is offset on the tray, the tray will have a tendency to overturn, at this time, since the channel plate locking curve and the rotating center of the yoke coincide, the yoke only bears the radial force and does not bear the external force to drive the yoke to rotate, so that the driving assembly can make the tray reliably self-lock in the horizontal state without being powered, the schematic diagram is shown in the attached Figure 2 and the attached Figure 3 , in the figure, G is the gravity of the goods, F is the external force for limiting the tray from overturning, O1 is the overturning center of the tray, and O2 is the rotating center of the yoke. The yoke mainly comprises a yoke rotating shaft, a triangular plate, a driving roller one, a driving roller two and an auxiliary roller three, the structural schematic diagram is shown in the attached Figure 4 . The channel plate structural schematic diagram is shown in the attached Figure 5 .
[0037] When the tray is turned to the side, the rubber pad limits the further turning of the tray, and the reverse impact will occur at the moment of limiting, the tray has a tendency of reverse turning, at this time the auxiliary roller three on the fork contacts the channel plate to limit the reverse turning of the tray, so that the tray can realize the self-locking state after turning to the position, the schematic diagram is shown in the accompanying Figure 6 , F1 is the external force limiting the further turning of the tray, and F2 is the external force limiting the reverse turning of the tray.
[0038] The working channel of the driving roller adopts an "eight" type down-lying curved surface design, which can make the driving assembly always maintain a large force arm during the whole turning process, provide sufficient torque for the turning process of the tray, and thus realize the low-power large-load work of the driving assembly, the turning power and force arm schematic diagram is shown in the accompanying Figure 7 , F is the driving force suffered by the tray during turning, and L is the force arm.
[0039] If the working channel is designed as an up-lying curved surface, the action line of the turning power will be close to the center of the tray turning, at this time the force arm is small, which is easy to cause insufficient turning torque of the tray, the turning power and force arm schematic diagram is shown in the accompanying Figure 8 , F , is the driving force suffered by the tray during turning, and L , is the force arm.
[0040] The contact form of the main tray and the driven tray is optimized from sliding friction to rolling friction, when the main tray and the driven tray have relative motion, the rolling bearing can roll on the driven tray, avoiding the friction noise generated when the main tray and the driven tray have relative motion, realizing the low-noise operation of the bearing tray, the contact form schematic diagram is shown in the accompanying Figure 9 and Figure 10 .
[0041] Whenever the device is powered on again, it is necessary to find the origin first, and after the origin finding is completed, the tray can be normally turned, the working process schematic diagram is shown in the accompanying Figure 11 .
[0042] Method one: after the device is powered on, if the tray is in the horizontal position, it will be detected by the horizontal detector, the displacement value of the driving assembly is set to M (M is obtained in advance by testing), and the motor back to origin completion signal is set to 1.
[0043] Method two: after the device is powered on, if the tray is not in the horizontal position, it will not be detected by the horizontal detector, the driving assembly will drive the tray to rotate in the opposite direction at low speed, while monitoring the output torque, when the driving assembly rotates to the structural limit, the torque output will reach the set torque threshold, after the torque output lasts for a set time, the driving assembly will stop the rotation instruction, the current position is taken as the origin, the displacement value of the driving assembly is set to 0, the set position value is 0, and the driving assembly back to origin completion signal is set to 1.
[0044] It should be noted that the relational terms herein, such as first and second, and the like, are used solely to distinguish one from another entity or action without necessarily requiring or implying any actual relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.
[0045] While the embodiments of the present application have been illustrated and described, it will be understood by those skilled in the art that various changes, modifications, substitutions, and alterations can be made therein without departing from the spirit and scope of the application, which is defined by the appended claims and their equivalents.
Claims
1. A power roll-over device, characterized by: It comprises a base (1), a driving part (2), a turnover part (3) and a bearing tray (4); The base (1) comprises a bottom fixing seat (11), the top of the bottom fixing seat (11) is connected with a tray fixing frame (12) which is rotationally connected with the bottom fixing seat (11) through a rotating shaft structure (14), and the base (1) further comprises a driven tray support (13); The driving part (2) comprises a driving assembly (21) composed of a driving motor and a speed reducer which are fixedly installed on the bottom fixing seat (11), the output end of the driving assembly (21) is fixedly connected with a yoke (22), the yoke (22) comprises a yoke rotating shaft (221) which is connected with the output end of the driving assembly (21) through a shaft coupling, one end of the yoke rotating shaft (221) is fixedly connected with a triangular plate (222), and three end angles on one side of the triangular plate (222) are fixedly connected with a driving roller one (223), a driving roller two (224) and an auxiliary roller three (225) respectively; The turnover part (3) comprises a channel plate (31), the side surface of the channel plate (31) is provided with an "eight" type channel (32), one side of the yoke (22) is movably connected with the channel plate (31), and the driving roller one (223) or the driving roller two (224) is rollingly connected with the "eight" type channel (32); The bearing tray (4) comprises a main tray (41) and a driven tray (43), the main tray (41) is fixedly connected with the channel plate (31) through the tray fixing frame (12), the main tray (41) and the driven tray (43) are connected through a bearing structure (42), the main tray (41) is fixedly installed on the top of the tray fixing frame (12), and the driven tray (43) is installed on the top of the driven tray support (13) through a rotating shaft structure.
2. An electric turning device according to claim 1, characterized in that The "eight" type channel (32) adopts an "eight" type down-prone curved surface design.
3. The electric turning device according to claim 1, wherein: The rotating center of the yoke (22) and the rotating center of the bearing tray (4) are eccentrically designed, the channel plate (31) locking curve and the rotating center of the yoke (22) coincide, and the bearing tray (4) can realize self-locking retention in a horizontal state.
4. The electric turning device according to claim 1, wherein: The auxiliary roller three (225) is arranged on the yoke (22), after the tray is turned left and right to the position, the rubber pad (6) limits the continuous turning of the tray, the auxiliary roller three (225) limits the reverse turning of the tray, and the self-locking retention of the tray after turning to the position is realized.
5. The electric roll-over device according to claim 1, wherein: The bearing structure (42) is a rolling bearing or a sliding bearing.
6. The electric roll-over device according to claim 1, wherein: The top of the bottom fixing seat (11) is further provided with rubber pads (6) on both sides.
7. The electric roll turning device according to claim 1, wherein: When the device is powered on again, no matter where the tray is, the driving assembly (21) can realize the original point finding function by colliding with the rubber pad (6).