Intelligent stacking machine for digital warehousing system
By setting a limiting part in the intelligent stacker crane to cut off the power transmission, the problem of rigid impact between the forks and the limiting part is solved, thus improving the stability and safety of the fork assembly.
Patent Information
- Application Number
- CN202520668303.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-10
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2035-04-10
AI Technical Summary
The forks of existing intelligent stacker cranes are prone to rigid collision with the limiting part or derailment when they are in the extreme position, resulting in damage to parts and safety risks.
Design an intelligent stacker crane, including a limiting part, which cuts off the power transmission between the drive unit and the fork unit when the forks move to the extreme position, and limits the forks by the limiting part to avoid rigid impact.
It effectively prevents the forks from rigidly impacting the limiting part when they are at their extreme positions, improves the stability of the fork assembly, avoids derailment, and reduces damage to parts and safety hazards.
Smart Images

Figure CN223879406U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a stacking machine technical field, specifically, it is a kind of intelligent stacking machine for digital warehousing system. BACKGROUND
[0002] Intelligent stacking machine (Automated Stacker Crane, ASC for short) is a very important automated equipment in digital warehousing system, which is mainly used for stacking, stacking, picking and other operations of goods. In modern logistics and warehouse management, with the continuous growth of warehousing demand, digital and intelligent warehousing solutions have gradually become mainstream, and intelligent stacking machine, as one of the core equipment, undertakes the task of efficient and automated goods management.
[0003] Some stacking machines on the market are provided with limiting parts to limit the extension of the forks, to prevent the forks from derailing. However, due to operation errors, inaccurate control, improper position of limiting block, too fast extension speed of forks, equipment failure or sensor malfunction, load change leading to error and other reasons, the forks may occasionally rigidly impact the limiting part when pushing out the goods, which may cause deformation and damage of parts, or even derailment of forks, causing significant economic loss. Therefore, there is an urgent need for a stacking machine that can prevent rigid impact of forks with limiting part after moving to the limit position. SUMMARY
[0004] The utility model aims at providing a kind of intelligent stacking machine for digital warehousing system, solve the problem that the fork of existing stacking machine exists and is rigidly impacted with limiting part to cause the damage of component or fork derailment.
[0005] The utility model realizes by the following technical scheme: a kind of intelligent stacking machine for digital warehousing system, including moving track, stand, fork assembly, the stand is slidably connected on the moving track, the fork assembly is slidably connected on the stand, the fork assembly includes base, fork part, drive part, the fork part, drive part are all installed on the base, the base is slidably connected on the stand, the drive part is transmission connection with the fork part, the base also includes limiting part, the limiting part is used to cut off the power transmission of the drive part and the fork part when the fork part moves to limit position and limits fork part.
[0006] For better implementation of the utility model, further, the fork part includes push fork seat, the push fork seat is slidably connected with a first push fork, and the push fork seat is installed on the base; the driving part includes a driving unit and a transmission unit, the transmission unit includes a chain and two sprockets rotatably connected to the push fork seat, the chain is sleeved on the two sprockets, and a pushing block is installed on the chain; a moving column is installed on the first push fork, a power linkage unit is installed on the moving column, and the pushing block transmits power to the moving column through the power linkage unit.
[0007] For better implementation of the utility model, further, the power linkage unit includes a stop rod group and a double-end inclined block, a torsional spring is arranged at the connection between the double-end inclined block and the moving column, a clutch block is installed on the double-end inclined block, a lever is installed on the clutch block, the lever cooperates with the stop rod group, the clutch block cooperates with the pushing block, two limiting rods are installed on the clutch block, and inclined surfaces are arranged at the two ends of the double-end inclined block.
[0008] For better implementation of the utility model, further, threads are arranged on the limiting rods, and the limiting rods are threadedly connected with the push fork seat.
[0009] For better implementation of the utility model, further, a second push fork is slidably connected to the first push fork, two groups of reverse synchronous transmission units are installed on the first push fork, the synchronous transmission unit includes a pulley and a steel cable, the pulley is rotatably connected to the first push fork, the steel cable is sleeved on the pulley, one end of the steel cable is connected with the second push fork, and the other end of the steel cable is connected with the push fork seat.
[0010] For better implementation of the utility model, further, the driving unit includes a driving motor and a speed reducer, the output end of the driving motor is connected with the input end of the speed reducer, and the output end of the speed reducer is connected with one of the sprockets.
[0011] For better implementation of the utility model, further, the base includes a connecting support, reinforcing ribs are arranged on the connecting support, the push fork seat is installed on the connecting support, a protective shell is wrapped on the connecting support, and heat dissipation holes are arranged at the bottom of the protective shell.
[0012] Compared with the prior art, the utility model has the following advantages and beneficial effects:
[0013] (1) The utility model makes the fork part not produce rigid impact with the limiting part or even deviate from the track after moving to the limit position and storing goods, and effectively improves the stability of the fork assembly work.
[0014] (2) The utility model discloses a limiting rod and push fork seat screw connection can be adjusted the power disconnecting position of fork part and transmission unit to adapt to different scene use. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is whole structure schematic diagram of the utility model.
[0016] Figure 2 It is fork assembly structure schematic diagram.
[0017] Figure 3 It is fork assembly structure sectional view.
[0018] Figure 4 It is base, fork part, drive part structure schematic diagram.
[0019] Figure 5 It is fork part structure schematic diagram.
[0020] Figure 6 It is drive part partial structure schematic diagram.
[0021] Wherein: 101 - moving track;102 - stand;201 - protective shell;202 - secondary push fork;203 - connecting support;204 - drive motor;205 - primary push fork;206 - push fork seat;207 - moving column;208 - chain wheel;209 - chain;210 - limiting rod;211 - pulley;212 - cable;213 - reinforcing rib;214 - speed reducer;215 - push block;216 - clutch block;217 - stop lever group;218 - lever;219 - double-end inclined block. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the utility model will be apparently and completely described in connection with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the ordinary skill in the art without creative labor belong to the protection scope of the utility model.
[0023] In the description of the utility model, it is necessary to explain that unless there is explicit provision and limitation, the terms "mount", "connect", "connection" should be understood broadly, for example, can be fixed connection, also can be detachable connection, or integrally connected;Can be mechanical connection, also can be electrical connection;Also can be directly connected, also can be indirectly connected through intermediate medium, can be the intercommunication of two elements. For the ordinary skill in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.
[0024] Example 1:
[0025] This embodiment provides an intelligent stacker crane for a digital warehousing system, specifically as follows: Figures 1-4 As shown, the device includes a moving track 101, a column 102, and a fork assembly. The column 102 is slidably connected to the moving track 101, and the fork assembly is slidably connected to the column 102. The fork assembly includes a base, a fork portion, and a drive portion. The fork portion and the drive portion are both mounted on the base, which is slidably connected to the column 102. The drive portion is drively connected to the fork portion. The base also includes a limiting portion, which is used to cut off the power transmission between the drive portion and the fork portion and limit the fork portion when the fork portion moves to the limit position.
[0026] In use, the drive column 102 moves laterally along the moving track 101 with the fork assembly. After moving to the predetermined position, the column 102 stops moving. At this time, the drive fork assembly moves longitudinally along the column 102 until it moves to the position where the goods need to be stacked. At this time, the drive unit causes the forks to extend and place the goods on the shelf.
[0027] If, due to operational errors, inaccurate control, or load variations, the fork reaches its limit position while the drive unit continues to output power, the limit unit cuts off the power transmission between the drive unit and the fork to prevent the fork from directly impacting the limiting part or detaching from the base. This deprives the fork of its power source and limits its movement. In other words, this design prevents the fork from rigidly impacting the limiting part or detaching from the track after storing goods at its limit position, effectively improving the stability of the fork assembly.
[0028] Example 2:
[0029] This embodiment further extends the above embodiment, specifically as follows: Figures 2-6As shown, the fork part comprises a pushing fork seat 206, a first pushing fork 205 slidingly connected on the pushing fork seat 206, and the pushing fork seat 206 is installed on the base; the driving part comprises a driving unit and a transmission unit, the transmission unit comprises a chain 209 and two sprockets 208 rotatably connected on the pushing fork seat 206, the chain 209 is sleeved on the two sprockets 208, and a pushing block 215 is installed on the chain 209; a moving column 207 is installed on the first pushing fork 205, a power linkage unit is installed on the moving column 207, and the pushing block 215 transmits power to the moving column 207 through the power linkage unit. The power linkage unit comprises a stop lever set 217 rotatably connected on the moving column 207 and a double-headed inclined block 219, a torsional spring is arranged at the connection between the double-headed inclined block 219 and the moving column 207, a clutch block 216 is fixedly connected on the double-headed inclined block 219, a push rod 218 is installed on the clutch block 216, the push rod 218 cooperates with the stop lever set 217, the clutch block 216 cooperates with the pushing block 215, two limiting rods 210 are installed on the clutch block 216, and inclined surfaces are arranged at both ends of the double-headed inclined block 219. The limiting rods 210 cooperate with the inclined surfaces of the double-headed inclined block 219.
[0030] When the driving unit starts to transmit power to the sprocket 208, the sprocket 208 drives the chain 209 to move, at this time, the chain 209 drives the pushing block 215 on it to move, the pushing block 215 pushes the clutch block 216, at this time, because one side of the stop lever set 217 limits the push rod 218, the clutch block 216 cannot rotate, and then the pushing block 215 drives the moving column 207 to start synchronous horizontal movement through the clutch block 216, at this time, the first pushing fork 205 starts to move the goods out of the placement. When the first pushing fork 205 moves to the limit position, if the driving unit does not stop running as expected, then one side of the limiting rod 210 will abut against one side of the inclined surface of the double-headed inclined block 219, at this time, the double-headed inclined block 219 is rotated by the rotating force and starts to rotate, the torsional spring is deformed under the force, until the push rod 218 rotates to the other side of the stop lever set 217 and is blocked, at this time, the clutch block 216 cannot block the movement of the pushing block 215 due to the rotation, the pushing block 215 continues to move along with the chain 209 after passing through the clutch block 216, at this time, the torsional spring resets, and the moving column 207 is no longer subjected to the pushing force, that is, the fork part will not directly and rigidly impact the limiting rod 210, thereby avoiding the derailment of the fork part.
[0031] Preferably, the limiting rod 210 is provided with a thread, and the limiting rod 210 is threadedly connected with the pushing fork seat 206. By rotating the limiting rod 210, the limiting rod 210 moves horizontally on the pushing fork seat 206, thereby adjusting the power disconnection position of the fork part and the transmission unit to adapt to different scenes.
[0032] Further, the driving unit comprises a driving motor 204 and a speed reducer 214 mounted on the base, the output end of the driving motor 204 is connected with the input end of the speed reducer 214, and the output end of the speed reducer 214 is connected with the chain wheel 208. The power output by the driving motor 204 is transmitted to the chain wheel 208 after being reduced by the speed reducer 214.
[0033] Further, the base comprises a connecting support 203, the connecting support 203 is provided with a reinforcing rib 213, the push fork seat 206 is mounted on the connecting support 203, the connecting support 203 is covered with a protective shell 201, and the bottom of the protective shell 201 is provided with heat dissipation holes. The reinforcing rib 213 is arranged to strengthen the overall strength of the base, the protective shell 201 is arranged to shield the internal parts of the base and prevent the internal parts from being touched, and the heat dissipation holes are arranged to assist the driving motor 204 in heat dissipation and prevent dust from falling.
[0034] The other parts of the embodiment are the same as those of the above-described embodiment, and will not be described herein again.
[0035] Embodiment 3:
[0036] The embodiment is further extended on the basis of the above-described embodiment, and specifically as shown in Figure 3 、 Figure 5 The second push fork 202 is slidably connected to the first push fork 205, two groups of reverse synchronous transmission units are mounted on the first push fork 205, the synchronous transmission unit comprises a pulley 211 and a steel cable 212, the pulley 211 is rotatably connected to the first push fork 205, the steel cable 212 is sleeved on the pulley 211, one end of the steel cable 212 is connected with the second push fork 202, and the other end of the steel cable 212 is connected with the push fork seat 206.
[0037] In the embodiment, the goods are placed on the second push fork 202, when the first push fork 205 moves to one side, the pulley 211 is synchronously moved, because the length of the steel cable 212 is fixed and the push fork seat 206 does not move, the steel cable 212 pulls the second push fork 202 to move, and the moving distance of the second push fork 202 is twice that of the first push fork 205, so that the length of the goods pushing is extended; when the first push fork 205 moves reversely, the same principle can be obtained.
[0038] The other parts of the embodiment are the same as those of the above-described embodiment, and will not be described herein again.
[0039] The above is only a preferred embodiment of the utility model, and does not limit the utility model in any form, and any simple modification and equivalent change made according to the technical essence of the utility model to the above embodiment all fall within the protection scope of the utility model.
Claims
1. A smart stacker crane for a digital warehousing system, comprising a moving track (101), a column (102), and a fork assembly, wherein the column (102) is slidably connected to the moving track (101), the fork assembly is slidably connected to the column (102), the fork assembly includes a base, a fork portion, and a drive portion, wherein the fork portion and the drive portion are both mounted on the base, the base is slidably connected to the column (102), and the drive portion is drively connected to the fork portion, characterized in that: The base further comprises a limiting part for cutting off the power transmission between the driving part and the fork part and limiting the fork part when the fork part moves to the limit position.
2. The intelligent stacking machine for a digitized warehouse system according to claim 1, characterized in that: The driving part comprises a driving unit and a transmission unit, the transmission unit comprises a chain (209) and two sprockets (208) rotatably connected to the push fork seat (206), the chain (209) is sleeved on the two sprockets (208), and the chain (209) is provided with a pushing block (215).
3. The intelligent stacking machine for a digitized warehouse system according to claim 2, characterized in that: The power linkage unit comprises a stop rod group (217) and a double-head inclined block (219), the double-head inclined block (219) is provided with a torsion spring at the connection with the moving column (207), the double-head inclined block (219) is provided with a clutch block (216), the clutch block (216) is provided with a lever (218), the lever (218) cooperates with the stop rod group (217), the clutch block (216) cooperates with the pushing block (215), and the clutch block (216) is provided with two limiting rods (210).
4. The intelligent stacking machine for a digitized warehouse system according to claim 3, characterized in that: The limiting rod (210) is provided with a thread, and the limiting rod (210) is threadedly connected with the push fork seat (206).
5. The intelligent stacking machine for digitized warehouse system according to claim 2, characterized in that: The first-level push fork (205) is slidably connected with a second-level push fork (202), the first-level push fork (205) is provided with two groups of reverse synchronous transmission units, the synchronous transmission unit comprises a pulley (211) and a steel cable (212), the pulley (211) is rotatably connected to the first-level push fork (205), the steel cable (212) is sleeved on the pulley (211), one end of the steel cable (212) is connected with the second-level push fork (202), and the other end of the steel cable (212) is connected with the push fork seat (206).
6. The intelligent stacking machine for a digitized warehouse system according to claim 2, characterized in that: The driving unit comprises a driving motor (204) and a speed reducer (214), the output end of the driving motor (204) is connected with the input end of the speed reducer (214), and the output end of the speed reducer (214) is connected with one of the sprockets (208).
7. The intelligent stacker according to claim 2, wherein: The base comprises a connecting support (203), the connecting support (203) is provided with a reinforcing rib (213), the push fork seat (206) is mounted on the connecting support (203), the connecting support (203) is covered with a protective shell (201), and the bottom of the protective shell (201) is provided with heat dissipation holes.