Automatic bottle pushing device capable of preventing bottles from falling down
By designing an automatic bottle-pushing device, the automatic pushing mechanism of ampoules is achieved, which solves the problems of contamination risk and increased cost caused by manual intervention in sterile drug production, and improves production efficiency and product yield.
Patent Information
- Application Number
- CN202520625121.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-03
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2035-04-03
AI Technical Summary
In the production of sterile pharmaceuticals, existing technologies require manual intervention with transition plates to prevent ampoules from tipping over, which leads to a high risk of contamination and increases production costs.
Design an automatic bottle pushing device that includes a bottle pushing mechanism. The automatic bottle pushing system, composed of a motor, main sprocket, traction chain, bottle pushing chain, and bottle blocking chain, can automatically push ampoules and avoid manual operation.
It enables the automatic delivery of ampoules in aseptic drug production, reducing the risk of contamination, avoiding ampoule waste, improving product yield, and reducing enterprise costs.
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Figure CN223879435U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of washing-drying-filling linkage line equipment, in particular to an automatic bottle pushing device with a bottle falling prevention function. BACKGROUND
[0002] The washing-drying-filling linkage line realizes automatic control integration of washing, drying and filling, but when production is close to ending, the ampoules at the end run to the filling and sealing A-grade transmission web belt outlet and the filling and sealing machine transmission web belt inlet, so that the running track of the ampoules is changed and the clean levels of the two are strictly defined to avoid bottle falling and cross contamination, and therefore a transition plate is used to connect and buffer between the two web belts, but since the transition plate has no power output, the last about 1100 ampoules cannot all automatically pass through the transition plate, and therefore manpower is often used to push the bottles in the A-grade environment to pass through the transition plate, and in addition, the subsequent no-bottle cannot resist the reaction force from the stirring place at the end of the web belt of the filling and sealing machine, and serious bottle falling phenomenon occurs, and personnel intervention in the A-grade environment is needed to right the falling bottles or manpower is needed to right the bottles to prevent bottle falling, and this process has a high pollution risk for aseptic drug production; if all the about 1100 ampoules in each batch in each device are discarded, the production cost of the enterprise will be significantly increased, and therefore the automatic bottle pushing device with the bottle falling prevention function is provided to solve the above problems. CONTENT OF THE UTILITY MODEL
[0003] The utility model aims at providing an automatic bottle pushing device with a bottle falling prevention function to solve the problems in the prior art, realize automatic bottle pushing through a transition plate, avoid the pollution risk caused by manpower intervention, prevent the occurrence of bottle falling phenomenon, and reduce the production cost of enterprises.
[0004] The automatic bottle pushing device with the bottle falling prevention function provided in the application adopts the following technical scheme:
[0005] An automatic bottle pushing device with a bottle falling prevention function, comprising an oven, a filling and sealing machine rack is fixedly connected to the outer wall of the oven, a filling and sealing A-grade transmission web belt for conveying ampoules is installed on the inner wall of the filling and sealing machine rack, and a bottle entering block is fixedly connected to the inner wall of the side of the filling and sealing machine rack facing the oven;
[0006] A bottle pushing mechanism is installed above the filling and sealing machine rack and the filling and sealing A-grade transmission web belt, the bottle pushing mechanism comprises a traction chain, a bottle pushing chain and a bottle blocking chain, one end of the bottle blocking chain is hingedly connected to the inner wall of the bottle entering block, and the two ends of the bottle pushing chain are movably connected to the end portions of the bottle blocking chain and the traction chain through pins;
[0007] The front baffle is fixedly connected to the top outer wall of the side of the sealing machine frame close to the oven, the traction mechanism is installed in the inside of the front baffle, the traction mechanism comprises a main sprocket and a motor, the main sprocket is rotatably connected to the inside of the front baffle, the main sprocket is engaged with the traction chain, and the output shaft of the motor is fixedly connected to the bottom shaft of the main sprocket.
[0008] Preferably, the motor is fixedly installed on the inner wall of the sealing machine frame through a support and is located directly below the main sprocket.
[0009] Preferably, the inner wall of the front baffle is also rotatably connected with two auxiliary sprockets, the two auxiliary sprockets are engaged with the traction chain, and the end of the traction chain away from the bottle pushing chain passes through the outside of the front baffle.
[0010] Preferably, a support frame is welded to the outer wall of one side of the oven, and an auger is rotatably connected to the inner wall of the support frame through an axle seat.
[0011] Preferably, a guide plate is fixedly connected to the top outer wall of the side of the sealing machine frame away from the support frame, an L-shaped hollow structure is arranged on the outer wall of the guide plate, a proximity switch slider is arranged in the L-shaped hollow structure, and a stainless steel hook is fixedly connected to the outer wall of the proximity switch slider.
[0012] Preferably, a controller is fixedly installed on the outer wall of one side of the sealing machine frame, and the controller is electrically connected with the motor.
[0013] Preferably, a transition plate is fixedly connected to the outer wall of the oven at the discharge port, and the transition plate is located above the sealing A-level transmission mesh belt.
[0014] In summary, the present application has the following beneficial technical effects:
[0015] 1. The bottle pushing mechanism composed of a motor, a main sprocket, a traction chain, a bottle pushing chain and a bottle blocking chain can automatically push the ampoules on the transition plate to the subsequent sealing machine transmission mesh belt, changes the traditional manual intervention in the A-level environment, avoids direct contact of the operator with the ampoules in the high-clean environment, significantly reduces the pollution risk caused by manual operation in the production process of sterile drugs, and effectively guarantees the sterile quality of the products.
[0016] 2. When the production is close to the end, about 1100 ampoules remaining on the transition plate in the prior art cannot be automatically passed and are often discarded, increasing the cost of the enterprise. The automatic bottle pushing function of the device can ensure that these ampoules smoothly enter the subsequent process, avoid the waste of ampoules, improve the product yield, reduce the production cost of the enterprise, and improve the economic benefit of the enterprise. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 is a schematic diagram of the overall embodiment of the application;
[0018] Figure 2 is a partial structural sectional view of the embodiment of the application;
[0019] Figure 3 is a partial sectional view of the embodiment of the application;
[0020] Figure 4 is Figure 3 is an enlarged schematic view of the structure at A in the application.
[0021] BRIEF DESCRIPTION OF THE DRAWINGS: 1, oven; 2, potting machine rack; 3, transition plate; 4, potting A-level transmission mesh belt; 5, guide plate; 6, controller; 7, front baffle; 8, pinion; 9, traction chain; 10, main sprocket; 11, bracket; 12, motor; 13, bottle pushing chain; 14, pin; 15, bottle blocking chain; 16, proximity switch slider; 17, stainless steel hook; 18, L-shaped hollow structure; 19, bottle feeding block; 20, support frame; 21, shaft seat; 22, auger. DETAILED DESCRIPTION
[0022] The following will be described in detail in combination with the accompanying Figures 1-4 The application is further described in detail.
[0023] The embodiment of the application discloses an automatic bottle pushing device with anti-inverted bottles. Figures 1-4 An automatic bottle pushing device with anti-inverted bottles, comprising an oven 1, the outer wall of the oven 1 is fixedly connected with a potting machine rack 2, the inner wall of the potting machine rack 2 is installed with a potting A-level transmission mesh belt 4 used for conveying ampoules, and the inner wall of the side of the potting machine rack 2 facing the oven 1 is fixedly connected with a bottle feeding block 19;
[0024] The potting machine rack 2 and the upper portion of the potting A-level transmission mesh belt 4 are installed with a bottle pushing mechanism, the bottle pushing mechanism comprises a traction chain 9, a bottle pushing chain 13 and a bottle blocking chain 15, one end of the bottle blocking chain 15 is hingedly connected to the inner wall of the bottle feeding block 19, and the two ends of the bottle pushing chain 13 are movably connected with the end portions of the bottle blocking chain 15 and the traction chain 9 through pins 14.
[0025] The top outer wall of the side of the potting machine rack 2 close to the oven 1 is fixedly connected with a front baffle 7, the inside of the front baffle 7 is installed with a traction mechanism, the traction mechanism comprises a main sprocket 10 and a motor 12, the main sprocket 10 is rotatably connected to the inside of the front baffle 7, the main sprocket 10 is engaged with the traction chain 9, and the output shaft tail end of the motor 12 is fixedly connected with the bottom shaft center outer wall of the main sprocket 10.
[0026] The motor 12 is fixedly installed on the inner wall of the potting machine rack 2 through a bracket 11 and is located directly below the main sprocket 10.
[0027] The inner wall of the front baffle 7 is also rotationally connected with two sub-gears 8, both of which are engaged with a traction chain 9, the end of which away from the bottle pushing chain 13 passes through the outside of the front baffle 7.
[0028] With reference to Figure 1 , one side outer wall of the oven 1 is welded with a support frame 20, the inner wall of the support frame 20 is rotationally connected with an auger 22 through an axle seat 21, the other end of the auger 22 is connected with external driving equipment (not shown in the figure), which is used to drive the rotation of the auger 22, the front baffle 7 corresponds to the bottle entering block 19 and is close to the support frame 20.
[0029] The outer wall of the top of the side of the filling machine rack 2 away from the support frame 20 is fixedly connected with a guide plate 5, the outer wall of the guide plate 5 is provided with an L-shaped hollow structure 18, the inside of the L-shaped hollow structure 18 is provided with a proximity switch sliding block 16, and the outer wall of the proximity switch sliding block 16 is fixedly connected with a stainless steel hook 17.
[0030] The outer wall of one side of the filling machine rack 2 is fixedly installed with a controller 6, and the controller 6 is electrically connected with the motor 12.
[0031] The outer wall of the oven 1 at the discharge port is fixedly connected with a transition plate 3, and the transition plate 3 is located above the filling A-level transmission mesh belt 4.
[0032] The implementation principle of the automatic bottle pushing device with the anti-inverted bottle of the embodiment is that one end of the bottle blocking chain 15 is connected with the bottle entering block 19 through a pin (this part is connected and does not need to be disassembled almost), the fixed mode of the bottle blocking chain 15 can rotate, and dead angles are effectively avoided.
[0033] With reference to Figure 2 , the other end of the bottle blocking chain 15 is hung on the newly added stainless steel hook 17 of the proximity switch sliding block 16 after passing through the guide plate 5, the connection mode can realize convenient taking of the bottle blocking chain 15, the bottle blocking chain 15 is taken down from the proximity switch sliding block 16, and then the pin 14 at one end of the bottle pushing chain 13 is inserted into the bottle blocking chain 15, the connection mode is stable and beneficial to automatic bottle pushing.
[0034] With reference to Figure 4 , the pin 14 at the other end of the bottle pushing chain 13 is inserted into one end of the traction chain 9, the connection mode is stable and beneficial to automatic bottle pushing, the traction chain 9 is wound around the two sub-gears 8 and the main sprocket 10, and the sub-gears 8 and the main sprocket 10 are engaged with the traction chain 9, the rotation of the main sprocket 10 drives the traction chain 9 to run, so that automatic bottle pushing is realized.
[0035] The normal linkage stage of washing, drying and filling: during the production preparation period, the bottle blocking chain 15 is connected to the proximity switch slider 16, and then the traction chain 9 is installed into the front baffle 7, one end of which is reserved on the inner side of the front baffle 7 (i.e. one side of the transition plate 3), and the other end of the traction chain 9 is installed on the main sprocket 10 and the two secondary gears 8;
[0036] The non-linkage stage near the end: near the end, when the bottle pushing chain 13 runs with the drying oven mesh belt (i.e. the conveying belt inside the drying oven 1, not shown in the figure) to the transition plate 3, the first step is to take the bottle blocking chain 15 off the stainless steel hook 17 of the proximity switch slider 16, and then insert the pin 14 on the other side of the bottle pushing chain 13 into the bottle blocking chain 15; the second step is to insert the pin 14 on the other end of the bottle pushing chain 13 into one end of the traction chain 9; the third step is to adjust the rotating speed of the motor 12, i.e. the running speed, through the start button and the speed adjusting button on the controller 6, so that the motor 12 drives the main sprocket 10 to rotate through its output shaft, the main sprocket 10 drives the traction chain 9 to run on the two secondary gears 8 and the main sprocket 10, the traction chain 9 pulls the bottle pushing chain 13 and the bottle blocking chain 15 to shrink, and the ampoule on the transition plate 3 is pushed to the filling A-level transmission mesh belt 4, with the running of the filling A-level transmission mesh belt 4, the ampoule moves between the front baffle 7 and the bottle entering block 19, and approaches the auger 22, the rotation of the auger 22 driven by the external driving device can convey the ampoule to the filling machine, and the automatic bottle pushing is completed.
[0037] The above are the preferred embodiments of the present application, which do not limit the protection scope of the present application, therefore: any equivalent changes made on the structure, shape, principle of the present application shall be covered within the protection scope of the present application.
Claims
1. An automatic bottle pushing device with anti-inverted bottle, comprising an oven (1), characterized in that: The outer wall of the oven (1) is fixedly connected with the potting machine rack (2), the inner wall of the potting machine rack (2) is provided with a potting A-level transmission mesh belt (4) for conveying ampoules, and the side wall of the potting machine rack (2) towards the oven (1) is fixedly connected with a bottle feeding block (19). A bottle pushing mechanism is installed above the potting machine rack (2) and the potting A-level transmission mesh belt (4), the bottle pushing mechanism comprises a traction chain (9), a bottle pushing chain (13) and a bottle blocking chain (15), one end of the bottle blocking chain (15) is hingedly connected to the inner wall of the bottle feeding block (19), and the two ends of the bottle pushing chain (13) are movably connected with the end portions of the bottle blocking chain (15) and the traction chain (9) through pins (14). The outer wall of the potting machine rack (2) is fixedly connected with a front baffle (7) near the top of the side wall of the oven (1), the inner wall of the front baffle (7) is provided with a traction mechanism, the traction mechanism comprises a main sprocket (10) and a motor (12), the main sprocket (10) is rotatably connected to the inner wall of the front baffle (7), the main sprocket (10) is engaged with the traction chain (9), and the output shaft of the motor (12) is fixedly connected with the outer wall of the bottom shaft of the main sprocket (10).
2. The automatic bottle pushing device with anti-inverted bottle according to claim 1, characterized in that: The motor (12) is fixedly installed on the inner wall of the potting machine rack (2) through a support (11) and is located directly below the main sprocket (10).
3. The automatic bottle pushing device with anti-inverted bottle according to claim 2, characterized in that: The inner wall of the front baffle (7) is also rotatably connected with two auxiliary sprockets (8), the two auxiliary sprockets (8) are engaged with the traction chain (9), and one end of the traction chain (9) away from the bottle pushing chain (13) penetrates through the outer wall of the front baffle (7).
4. The automatic bottle pushing device with anti-inverted bottle according to claim 1, characterized in that: The outer wall of one side of the potting machine rack (2) is welded with a support frame (20), and the inner wall of the support frame (20) is rotatably connected with an auger (22) through an axle seat (21).
5. The automatic bottle pushing device with anti-inverted bottle according to claim 1, characterized in that: The outer wall of the top of the side of the potting machine rack (2) away from the support frame (20) is fixedly connected with a guide plate (5), the outer wall of the guide plate (5) is provided with an L-shaped hollow structure (18), the inner wall of the L-shaped hollow structure (18) is provided with a proximity switch sliding block (16), and the outer wall of the proximity switch sliding block (16) is fixedly connected with a stainless steel hook (17).
6. The automatic bottle pushing device with anti-inverted bottle according to claim 1, characterized in that: The outer wall of one side of the potting machine rack (2) is fixedly installed with a controller (6), and the controller (6) is electrically connected with the motor (12).
7. The automatic bottle pushing device with anti-inverted bottle according to claim 1, characterized in that: The outer wall of the oven (1) at the discharge port is fixedly connected with a transition plate (3), and the transition plate (3) is located above the potting A-level transmission mesh belt (4).