Hollow glass bead forming device
By introducing a stirring and sieving mechanism into the hollow glass microsphere forming device, the problem of sieving non-hollow glass microspheres in the existing technology is solved, achieving uniform cooling and efficient sieving, and improving the forming quality.
Patent Information
- Application Number
- CN202520402910.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-10
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2035-03-10
AI Technical Summary
Existing hollow glass microsphere molding devices cannot effectively screen out non-hollow glass microspheres, resulting in poor molding quality.
A hollow glass microsphere forming device was designed, which includes a stirring mechanism, a scraping mechanism, and a moving mechanism. The device uses stirring blades to stir cooling water, utilizes the buoyancy of the material on the water surface for screening, and uses scrapers and trapezoidal plates to achieve automatic screening and discharge of the material.
This process achieves uniform cooling and efficient screening of materials, improves molding quality, and ensures the purity and molding efficiency of hollow glass microspheres.
Smart Images
Figure CN223879626U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to hollow glass microsphere processing technical field especially relates to a hollow glass microsphere forming device. BACKGROUND
[0002] In modern industrial production, hollow glass microspheres as a kind of material with special performance, are widely used in many fields, such as aerospace, building materials, automobile industry and paint industry. It has the advantages of low density, good heat insulation performance, high strength and the like, which can effectively improve the comprehensive performance of products and reduce the cost.
[0003] At present, the forming method of hollow glass microspheres mainly has flame spraying method, after spraying is completed, cooling forming is needed, in the prior art, the traditional cooling forming mode is water cooling, that is, the high-temperature glass microspheres are conveyed into cold water, but the traditional cooling forming device has single structure and cannot screen the formed materials, some non-hollow glass microspheres cannot be screened out, resulting in poor forming quality, therefore, the utility model provides a hollow glass microsphere forming device to solve the above problems. UTILITY MODEL CONTENT
[0004] The utility model aims at solving the shortcomings in the prior art and provides a hollow glass microsphere forming device.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme:
[0006] A hollow glass microsphere forming device, comprising a base, the upper end of the base is fixedly connected with a processing equipment and a cooling forming box, the upper end of the cooling forming box is designed as an opening, the inside of the cooling forming box is provided with a stirring mechanism for stirring cooling water, two symmetrically arranged limiting rods are fixedly connected between the inner walls of the two ends of the cooling forming box, a scraping mechanism for scraping the material is arranged on the two limiting rods, the scraping mechanism comprises a moving plate slidingly sleeved on the two limiting rods, a recess is formed in the lower end of the moving plate, a scraper is slidingly connected in the recess, the upper end of the scraper and the inner wall of the recess are elastically connected through a spring, and a moving mechanism for moving the scraping mechanism is arranged in the cooling forming box.
[0007] Preferably, the stirring mechanism comprises a rotating rod rotatably connected between the inner walls of the two ends of the cooling forming box, and a plurality of groups of stirring blades are fixedly sleeved on the rotating rod at equal intervals.
[0008] Preferably, the moving mechanism comprises a reciprocating screw rod rotatably connected between the inner walls of the two ends of the cooling forming box, and the reciprocating screw rod penetrates through the moving plate and cooperates with the moving plate.
[0009] Preferably, a discharge port is arranged on the side wall of the cooling forming box, a filter box is fixedly connected to the side wall of the cooling forming box, the upper end of the filter box is horizontally arranged with the discharge port, a trapezoidal plate is fixedly connected to the inner wall of the cooling forming box, and the trapezoidal plate cooperates with the discharge port.
[0010] Preferably, a motor is fixedly connected to the side wall of the cooling forming box, the output shaft of the motor is fixedly connected with the end of the reciprocating lead screw, and synchronous wheels are fixedly sleeved with the ends of the output shaft of the motor and the rotating rod.
[0011] Preferably, a filter screen is fixedly connected to the inner wall of the filter box, and a liquid discharge pipe is fixedly connected to the lower end of the filter box.
[0012] Preferably, a material conveying pipe is arranged on the side wall of the processing equipment and above the cooling forming box.
[0013] Compared with the prior art, the processing equipment has the following beneficial effects:
[0014] 1. The product processed by the processing equipment enters the cooling forming box for cooling and forming, the output shaft of the driving motor rotates, the rotating rod rotates under the transmission of the synchronous wheels and the synchronous belt, the stirring blades are driven to rotate, the cooling water is stirred, the material can be uniformly cooled, and the cooling efficiency is improved.
[0015] 2. The formed material floats on the water surface if it is in a hollow state, and sinks if it is in a solid state, the reciprocating lead screw is driven to rotate during the rotation of the motor output shaft, the moving plate is reciprocally moved, the movement of the moving plate drives the scraper to move, the lower end of the scraper is slightly lower than the water surface, the finished product material floating on the water surface is moved, when the material moves to the trapezoidal plate, the scraper is stressed and shrinks under the action of the trapezoidal plate, the spring is extruded, the material is pushed to the trapezoidal plate and discharged from the discharge port, the material is screened, and the forming quality is greatly improved. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 A perspective view of the hollow glass microsphere forming device is provided.
[0017] Figure 2 A cross-sectional perspective view of the hollow glass microsphere forming device is provided.
[0018] Figure 3 A cross-sectional front view of the hollow glass microsphere forming device is provided.
[0019] Figure 4The utility model provides a hollow glass microsphere forming device's bottom view perspective drawing is provided.
[0020] Figure 5 For Figure 3 The structure of A in the figure is enlarged.
[0021] In the figure: 1 base, 2 processing equipment, 3 filter box, 4 cooling forming box, 5 material conveying pipe, 6 limiting rod, 7 reciprocating screw, 8 liquid discharge pipe, 9 rotating rod, 10 stirring blade, 11 discharge port, 12 filter screen, 13 trapezoidal plate, 14 scraper, 15 motor, 16 synchronous belt, 17 moving plate, 18 spring. Specific embodiments
[0022] In order to make the above-mentioned purpose, features and advantages of the utility model more obvious and easy to understand, the specific embodiments of the utility model are described in detail below. In the following description, a lot of specific details are set forth in order to fully understand the utility model. However, the utility model can be implemented in many other ways different from the description, and those skilled in the art can make similar improvements without departing from the connotation of the utility model, so the utility model is not limited by the specific implementation disclosed below.
[0023] Referring to Figures 1-5 A hollow glass microsphere forming device, comprising a base 1, the upper end of the base 1 is fixedly connected with a processing equipment 2 and a cooling forming box 4, the upper end of the cooling forming box 4 is designed as an opening, the inside of the cooling forming box 4 is provided with a stirring mechanism for stirring the cooling water, the stirring mechanism comprises a rotating rod 9 rotatably connected between the inner walls of the two ends of the cooling forming box 4, a plurality of groups of stirring blades 10 are fixedly sleeved on the rotating rod 9 at equal intervals, a material conveying pipe 5 is arranged on the side wall of the processing equipment 2, and the material conveying pipe 5 is arranged above the cooling forming box 4.
[0024] In the utility model, two symmetrical limiting rods 6 are fixedly connected between the inner walls of the two ends of the cooling forming box 4, and a scraping mechanism for scraping the material is arranged on the two limiting rods 6, the scraping mechanism comprises a moving plate 17 slidably sleeved on the two limiting rods 6, a groove is formed in the lower end of the moving plate 17, a scraper 14 is slidably connected in the groove, the upper end of the scraper 14 and the inner wall of the groove are elastically connected through a spring 18, and the scraper 14 is a mesh structure as shown in the figure. The size of the mesh is smaller than the size of the material, so that the water resistance can be reduced, and the material can be easily pushed.
[0025] In the utility model, a moving mechanism for moving the scraping mechanism is arranged in the cooling forming box 4, the moving mechanism comprises a reciprocating screw 7 rotatably connected between the inner walls of the two ends of the cooling forming box 4, and the reciprocating screw 7 penetrates through the moving plate 17 and cooperates with the moving plate 17.
[0026] The utility model discloses, the side wall of cooling forming box 4 is provided with the discharge gate 11, and the side wall of cooling forming box 4 is fixedly connected with filter box 3, and the upper end of filter box 3 is horizontally arranged with the discharge gate 11, and the inner wall of cooling forming box 4 is fixedly connected with trapezoidal plate 13, and trapezoidal plate 13 is matched with the discharge gate 11, and the inner wall of filter box 3 is fixedly connected with filter screen 12, and the lower end of filter box 3 is fixedly connected with liquid discharge pipe 8, and the material that enters filter box 3 goes to filter screen 12, and is air dried, and the redundant moisture is discharged by liquid discharge pipe 8, and the lower end of trapezoidal plate 13 is flush with water level or slightly lower than water level, and its upper end needs to be exposed to water level.
[0027] The utility model discloses, the side wall of cooling forming box 4 is fixedly connected with motor 15, and the output shaft of motor 15 is fixedly connected with the end of reciprocating lead screw 7, and the output shaft of motor 15 and the end of rotating rod 9 are all fixedly sleeved with synchronous wheel, and the transmission of two synchronous wheels is connected through synchronous belt 16.
[0028] The utility model discloses when using, utilize the product that processing equipment 2 is processed to enter cooling forming box 4 and carry out cooling forming after conveying, the output shaft rotation of drive motor 15, under the transmission of synchronous wheel and synchronous belt 16, rotating rod 9 rotates, drives stirring vane 10 to rotate, realizes the stirring of cooling water, makes material can evenly cool, and the material of forming can be hollow state that meets the requirement, and it can float on the water surface, if it is solid state, then will sink, and the output shaft rotation of motor 15 drives reciprocating lead screw 7 to rotate, can drive moving plate 17 to reciprocate, and the movement of moving plate 17 can drive scraper 14 to move, and the lower end of scraper 14 is slightly lower than water level, can promote the finished material that floats on the water surface to move, when material moves to trapezoidal plate 13, under the action of trapezoidal plate 13, scraper 14 is contracted under stress, extrudes spring 18, and scraper 14 moves to trapezoidal plate 13, can push material to trapezoidal plate 13 and export from discharge gate 11, realizes the screening of material, and the material that enters filter box 3 goes to filter screen 12, and is air dried, and the redundant moisture is discharged by liquid discharge pipe 8.
[0029] The above, only for the preferred specific implementation mode of the utility model, but the protection scope of the utility model does not limit to this, any familiar with the technical field of the technical person in the utility model discloses the technical range, according to the utility model technical scheme and the utility model concept of the utility model, equivalent replacement or change, all should be covered in the protection scope of the utility model.
Claims
1. A device for forming hollow glass microspheres, comprising a base (1), characterised in that, The upper end of the base (1) is fixedly connected with a processing equipment (2) and a cooling forming box (4), the upper end of the cooling forming box (4) is designed as an opening, the inside of the cooling forming box (4) is provided with a stirring mechanism for stirring cooling water, two limiting rods (6) symmetrically arranged are fixedly connected between the inner walls of the two ends of the cooling forming box (4), a scraping mechanism for scraping materials is arranged on the two limiting rods (6), the scraping mechanism comprises a moving plate (17) slidably sleeved on the two limiting rods (6), a recess is formed in the lower end of the moving plate (17), a scraper (14) is slidably connected in the recess, the upper end of the scraper (14) and the inner wall of the recess are elastically connected through a spring (18), and a moving mechanism for moving the scraping mechanism is arranged in the cooling forming box (4).
2. The apparatus for forming hollow glass microspheres according to claim 1, wherein The stirring mechanism comprises a rotating rod (9) rotatably connected between the inner walls of the two ends of the cooling forming box (4), and a plurality of groups of stirring blades (10) are fixedly sleeved on the rotating rod (9) at equal intervals.
3. The apparatus according to claim 2, wherein The moving mechanism comprises a reciprocating screw rod (7) rotatably connected between the inner walls of the two ends of the cooling forming box (4), and the reciprocating screw rod (7) penetrates through the moving plate (17) and cooperates with the moving plate (17).
4. The apparatus according to claim 3, wherein A discharge port (11) is formed in the side wall of the cooling forming box (4), a filter box (3) is fixedly connected to the side wall of the cooling forming box (4), the upper end of the filter box (3) is arranged horizontally with the discharge port (11), a trapezoidal plate (13) is fixedly connected to the inner wall of the cooling forming box (4), and the trapezoidal plate (13) cooperates with the discharge port (11).
5. The apparatus according to claim 4, wherein A motor (15) is fixedly connected to the side wall of the cooling forming box (4), the output shaft of the motor (15) is fixedly connected with the end portion of the reciprocating screw rod (7), and synchronous wheels are fixedly sleeved on the end portions of the output shaft of the motor (15) and the rotating rod (9), and the two synchronous wheels are drivingly connected through a synchronous belt (16).
6. The apparatus according to claim 5, wherein A filter screen (12) is fixedly connected to the inner wall of the filter box (3), and a drainage pipe (8) is fixedly connected to the lower end of the filter box (3).
7. The apparatus according to claim 6, wherein A material conveying pipe (5) is arranged on the side wall of the processing equipment (2) and above the cooling forming box (4).