Spinning needle cylinder with tension balancing device

By incorporating a tension balancing device consisting of a retractable tension block and a spring within the needle groove of the textile syringe, the problem of yarn tension imbalance is solved, thereby improving textile quality and syringe lifespan, and reducing wear and replacement frequency.

CN223879960UActive Publication Date: 2026-02-06SHISHI XINBAO PRECISION SYRINGE CO LTD
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Patent Information

Application Number
CN202520569703.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-28
Publication Date
2026-02-06
Estimated Expiration
2035-03-28

AI Technical Summary

Technical Problem

The existing circular knitting machines suffer from tension imbalance in the textile cylinders during yarn spinning, leading to problems such as yarn tangling, breakage, and cylinder wear, which affect textile quality and production efficiency.

Method used

A tension balancing device consisting of a retractable tension block and a spring is installed in the needle groove of the textile needle cylinder. The yarn tension is adjusted by the extension and contraction of the spring. A wear-resistant layer and a removable cover are installed on the surface of the needle cylinder to reduce friction and wear.

Benefits of technology

It achieves yarn tension balance, improves textile quality, extends the service life of the syringe, reduces replacement frequency, and increases production efficiency.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223879960U_ABST
    Figure CN223879960U_ABST
Patent Text Reader

Abstract

The spinning needle cylinder with the tension balancing device comprises a needle cylinder body, a plurality of protruding blocks are distributed on the outer side wall of the needle cylinder body, needle grooves are formed among the protruding blocks, telescopic tensioning blocks are arranged on the inward sides of the needle grooves, a groove is formed in the middle of the side wall of the needle cylinder body, and a plurality of sets of springs are arranged in the groove. One end of the spring is connected with the telescopic tensioning block, and the telescopic tensioning block can stretch out and draw back inwards through the spring. The telescopic tensioning block is arranged in the needle groove of the needle cylinder, the telescopic tensioning block can stretch out and draw back inwards through the spring to conduct automatic tensioning adjustment on yarn, the tension balance effect is achieved, and the spinning quality is improved; the front side of the telescopic tensioning block is provided with a wear-resistant sheet which rubs with the yarn, so that the wear of the needle cylinder can be avoided; the top of the needle cylinder is provided with the detachable cover body which can prevent batting from entering the groove, and the top of the detachable cover body is also provided with the wear-resistant strip which is in friction with the sinker, so that the wear of the needle cylinder can be avoided; the device is novel in structure, ingenious in design and suitable for popularization.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of knitting machine equipment, more specifically to a textile needle cylinder with tension balancing device. BACKGROUND

[0002] The circular knitting machine is also called circular weft knitting machine. The circular weft knitting machine can be classified according to the type of knitting needle, the number of needle cylinder, the configuration form of needle cylinder, and the movement of knitting needle. The circular weft knitting machine mainly consists of a yarn feeding mechanism, a knitting mechanism, a pulling and winding mechanism, and a transmission mechanism. The needle cylinder is an essential part of the knitting machine, which can drive the knitting needle to move up and down to perform knitting operation. The outer wall of the needle cylinder is usually provided with a plurality of groups of needle grooves, and the yarn is spun in the needle grooves. The existing circular knitting machine has some use drawbacks in the use process: first, the rear side wall of the needle groove is fixed, and the fabric fed into the needle groove by the yarn feeding mechanism is prone to have too large or too small supporting force, which can cause the fabric to be loose or too tight during spinning, affecting the quality of spinning. In addition, the continuous friction between the fabric and the side wall of the needle groove during spinning can cause the needle groove to wear, affecting the service life of the needle cylinder, and the needle cylinder needs to be replaced frequently, reducing production efficiency and increasing production cost of enterprises. The above problems need to be solved urgently. In view of this, the present inventor proposes a textile needle cylinder with tension balancing device, which sets a tension balancing device on the rear side wall of the needle groove, so that the tension can be automatically adjusted during yarn spinning, ensuring the quality of spinning and prolonging the service life of the needle cylinder.

[0003] In order to solve the problem of tension balance during yarn spinning, a circular knitting machine double-sided needle cylinder fabric tension balancing structure is disclosed in Chinese patent (grant announcement number: CN217895887U). The utility model includes a device main body, a needle cylinder body is arranged inside the device main body, one end of the needle cylinder body extends to the outside of the device main body, a connecting frame is fixedly installed at the top end of the device main body, and the connecting frame is located above one end of the needle cylinder body. The number of connecting frame support arms is five, a wire feeding frame is arranged at the top end of the connecting frame, coils are uniformly arranged on the outer wall of the wire feeding frame, a plurality of support frames are fixedly installed at the top end of the connecting frame, a support ring is fixedly installed at one end of the support frame, a pair of hydraulic rods are fixedly installed on the inner wall of the support ring, and a balance bar is fixedly installed at one end of the pair of hydraulic rods. The utility model can effectively prevent the fabric from winding and not being tight enough when discharging, thereby improving the efficiency and stability of fabric processing.

[0004] The scheme still has some deficiencies in application, the yarn needs to keep tension balance when spinning on the needle groove of the needle cylinder, otherwise, over-looseness can cause winding and over-tightness can cause yarn breakage, affecting spinning quality and production efficiency, meanwhile, continuous friction between the yarn and the rear sidewall of the needle groove can easily cause shortening of the service life of the needle cylinder, in addition, friction between the upper surface of the needle cylinder and the sinker can also cause damage, which is another reason for short service life of the needle cylinder, therefore, the structure of the needle cylinder needs to be improved to have tension balance function, improve spinning quality, and also have wear-resistant function to prolong the service life of the needle cylinder. Content of the utility model

[0005] The utility model discloses a textile needle cylinder with tension balancing device, which mainly aims at overcoming the above-mentioned deficiencies and shortcomings of the prior art.

[0006] The technical scheme adopted by the utility model is as follows:

[0007] A textile needle cylinder with tension balancing device, comprising a needle cylinder body, a plurality of protrusions are arranged on the outer sidewall of the needle cylinder body, the protrusions form needle grooves therebetween, a retractable tensioning block is arranged on the inward side of the needle grooves, a recess is arranged in the sidewall of the needle cylinder body, a plurality of groups of springs are arranged in the recess, one end of the springs is connected with the retractable tensioning block, and the retractable tensioning block can retract and extend inwards and outwards through the springs.

[0008] Further, the cover matched with the recess is provided with a detachable cover body, and a wear-resistant strip is arranged on the top of the detachable cover body.

[0009] Further, the retractable tensioning block is in one-to-one correspondence with the plurality of groups of springs.

[0010] Further, a wear-resistant layer is attached to the outer side of the retractable tensioning block.

[0011] Further, the needle groove is provided with an opening on the middle side, and the retractable tensioning block is embedded in the opening and connected with the springs through inward extension.

[0012] Further, the width of the retractable tensioning block is greater than the thickness of the sidewall of the needle cylinder body.

[0013] From the above description of the utility model, compared with the prior art, the utility model has the following advantages:

[0014] The utility model discloses a first through needle groove outside needle cylinder setting retractable tensioning block, retractable tensioning block can realize inside and outside telescoping through rear spring, and automatic tensioning adjustment is carried out to yarn, when yarn is too tight, retractable tensioning block retracts inwards and stores energy through spring, when yarn is too loose, retractable tensioning block protrudes outward through spring rebound, reach tension balance effect, improve the quality of weaving, then, the front side of retractable tensioning block is equipped with wear -resisting piece and yarn friction, compared with the direct friction of needle groove rear side wall and yarn directly, can avoid the wear and tear of needle cylinder, finally, the detachable cover body of needle cylinder top is equipped with wear -resisting strip, and wear -resisting strip and sinker rub, compared with the direct friction of needle cylinder upper surface and sinker, further avoid the wear and tear of needle cylinder, prolong the service life of needle cylinder, reduce the replacement frequency of needle cylinder, reach the effect of improving production efficiency, the utility model discloses novel structure, and the design is ingenious, and the practicality is strong, is suitable for promoting. BRIEF DESCRIPTION OF DRAWINGS

[0015] Fig. 1 It is the structural schematic diagram of the utility model.

[0016] Fig. 2 It is the overhead structure schematic diagram of the utility model.

[0017] Fig. 3 It is the side structure schematic diagram of the utility model.

[0018] Fig. 4 It is the structure schematic diagram of retractable tensioning block of the utility model. DETAILED DESCRIPTION

[0019] The specific implementation of the utility model is further explained below with reference to the drawings.

[0020] As Figs. 1 to 4 Shown, a kind of textile needle cylinder with tension balancing device, including needle cylinder body 1, the needle cylinder body 1 outer side wall is equipped with several convex blocks 2, which forms needle groove 3 between the convex block 2, the needle groove 3 is equipped with retractable tensioning block 4 to the inside, the needle cylinder body 1 side wall middle is equipped with recess 5, the recess 5 is built-in several groups of spring 6, the spring 6 one end is connected with the retractable tensioning block 4, the retractable tensioning block 4 can be telescoped inside and outside by the spring 6.

[0021] Further, the cover of the recess 5 is equipped with detachable cover body 7, and the detachable cover body 7 is equipped with wear-resistant strip 8 on the top.

[0022] Further, the retractable tensioning block 4 and several groups of the spring 6 are one-to-one corresponding.

[0023] Further, the retractable tensioning block 4 is attached with wear-resistant layer 9 on the outside.

[0024] Further, the needle slot 3 is provided with an opening to the middle side, the retractable tensioning block 4 is embedded in the opening and extends inward to be connected with the spring 6.

[0025] Further, the width of the retractable tensioning block 4 is greater than the thickness of the side wall of the needle cylinder body 1.

[0026] [Embodiment]

[0027] Firstly, the yarn enters the needle slot 3 through an external feeding mechanism and is woven by the hook needle on the needle slot 3, then, the yarn transmitted by the feeding mechanism during weaving may be too loose or too tight, after the yarn enters the needle slot 3, the retractable tensioning block 4 at the rear side of the needle slot 3 is used for automatic adjustment, since the rear side of the retractable tensioning block 4 is provided with a spring, the retractable tensioning block 4 can be retracted inward and outward through the spring 6, when the yarn is too tight, the retractable tensioning block 4 is pressed inward and retracts inward at the same time the spring 6 stores energy, when the yarn is too loose, the retractable tensioning block 4 is bounced outward through the spring 6, the yarn tension is balanced and adjusted, the yarn tension balance is maintained, finally, since the outer side of the retractable tensioning block 5 is provided with the wear-resistant layer 9, the yarn and the wear-resistant layer 9 are rubbed during weaving, the yarn is prevented from directly rubbing against the needle cylinder body 1 to cause the wear of the needle cylinder, meanwhile, the detachable cover 7 at the top of the needle cylinder body 1 is provided with the wear-resistant strip 8, the wear-resistant strip 8 is rubbed against the sinker outside, the wear of the needle cylinder body 1 caused by the direct rubbing between the sinker and the upper surface of the needle cylinder body 1 is avoided.

[0028] It can be known from the above description of the utility model that, compared with the prior art, the utility model has the advantages that:

[0029] The utility model firstly sets the retractable tensioning block on the needle slot outside the needle cylinder, the retractable tensioning block can be retracted inward and outward through the spring at the rear side, the yarn is automatically tensioned and adjusted, when the yarn is too tight, the retractable tensioning block is retracted inward and stores energy through the spring, when the yarn is too loose, the retractable tensioning block is bounced outward through the spring, the tension balance effect is achieved, the weaving quality is improved, then, the wear-resistant piece is arranged at the front side of the retractable tensioning block and rubbed against the yarn, compared with the direct rubbing between the rear side wall of the existing needle slot and the yarn, the wear of the needle cylinder can be avoided, finally, the detachable cover is arranged at the top of the needle cylinder, the lint is prevented from entering the groove, the wear-resistant strip is further arranged at the top of the detachable cover, the wear-resistant strip is rubbed against the sinker, compared with the direct rubbing between the upper surface of the existing needle cylinder and the sinker, the wear of the needle cylinder is further avoided, the service life of the needle cylinder is prolonged, the replacement frequency of the needle cylinder is reduced, the production efficiency is improved, the utility model has novel structure, clever design and strong practicability and is suitable for promotion.

[0030] The above merely is the specific implementation manner of the present application, but the design concept of the present application is not limited to this, and any non-essential improvement of the present application by using the concept should belong to the act of infringing the protection scope of the present application.

Claims

1. A textile needle cylinder having a tension balancing device, characterized by: The needle cylinder body is provided with a plurality of convex blocks on the outer wall, and the convex blocks form needle grooves therebetween, and the inner side of the needle grooves is provided with retractable tension blocks, and the middle of the side wall of the needle cylinder body is provided with grooves, and a plurality of groups of springs are arranged in the grooves, and one end of the spring is connected with the retractable tension block, and the retractable tension block can be retracted in and out through the spring.

2. A textile needle cylinder with a tension balancing device according to claim 1, characterized in that: The cover matched with the groove is provided with a detachable cover body, and the top of the detachable cover body is provided with a wear-resistant strip.

3. A textile needle cylinder with a tension balancing device according to claim 1, characterized in that: The retractable tension block corresponds to a plurality of groups of the spring.

4. A textile needle cylinder having a tension balancing device as claimed in claim 1, characterized in that: The retractable tension block is attached with a wear-resistant layer on the outer side.

5. A textile needle cylinder having a tension balancing device as defined in claim 1, characterized in that: The needle groove is provided with an opening on the middle side, the retractable tension block is embedded in the opening and extends inward to be connected with the spring.

6. A textile needle cylinder having a tension balancing device as defined in claim 1, characterized in that: The width of the retractable tension block is greater than the thickness of the side wall of the needle cylinder body.

Citation Information

Patent Citations

  • Double-faced needle cylinder fabric tension balancing structure of circular knitting machine

    CN217895887U