Non-woven fabric production shaping device

By using adjustable inclined rollers and a combination of hot and cold air in nonwoven fabric production, the problem of large variations in nonwoven fabric thickness was solved, achieving stable shaping of the nonwoven fabric and improving its quality.

CN223879969UActive Publication Date: 2026-02-06HUBEI BEIXI NI TECH CO LTD
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Patent Information

Application Number
CN202520398417.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-10
Publication Date
2026-02-06
Estimated Expiration
2035-03-10

AI Technical Summary

Technical Problem

In existing nonwoven fabric production and shaping equipment, the thickness of the nonwoven fabric varies greatly during the compaction process, which can easily lead to excessive deformation of the nonwoven fabric in a short period of time, affecting the quality.

Method used

The nonwoven fabric is hot-rolled using rollers with adjustable tilting amplitude. The nonwoven fabric is gradually compacted by an adjustment mechanism. The compaction amplitude of the nonwoven fabric is adjustable. With the use of hot air and cold air, the fabric is gradually shaped.

Benefits of technology

This effectively prevents excessive deformation of nonwoven fabric in a short period of time, thus improving the compaction and shaping quality of nonwoven fabric.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a non-woven fabric production shaping device which comprises a shaping shell, a roller, a hot air pipe and a cold air pipe are arranged in the shaping shell, and the non-woven fabric production shaping device further comprises an adjusting mechanism. The adjusting mechanism comprises a left supporting plate and rotating plates, the left supporting plate is located at the left end of the interior of the shaping shell, the front end and the rear end of the left supporting plate capable of being adjusted up and down are rotationally connected with the rotating plates through first rotating shafts, the rollers are rotationally connected between the two rotating plates through second rotating shafts, and the hot air pipes are rotationally connected between the two rotating plates; according to the non-woven fabric production shaping device, hot rolling is carried out on non-woven fabric through the rollers with the adjustable inclined arrangement amplitude, the non-woven fabric is gradually compacted, the compaction amplitude is adjustable, and the non-woven fabric production shaping device has the advantages that the non-woven fabric production shaping device is high in practicability and high in practicability. Excessive deformation of the non-woven fabric in a short time is avoided, and the compacting and shaping quality of the non-woven fabric is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the production technology field of non - woven fabric, concretely is a non - woven fabric production setting device. BACKGROUND

[0002] Non - woven fabric production refers to the process that fiber material is processed into non - woven fabric through a series of processes, and the non - woven fabric is also called non - woven cloth, which is formed by polymer chips, short fibers or filaments directly through airflow or mechanical netting, then consolidated through water jet, needle punching, hot rolling and other methods, and finally formed by post finishing, and is a non - woven cloth, in the process of non - woven fabric production, the non - woven fabric needs to be introduced into a heating furnace for heating through a feeding device, and then compacted by using a roller to determine the thickness of the non - woven fabric, in the prior art, the authorized publication No. UTILITY MODEL CONTENTS

[0003] The utility model solves the technical problem of overcoming the defects of the prior art, and provides a non - woven fabric production setting device, which can heat roll the non - woven fabric by using the roller with adjustable inclination arrangement range, gradually compact the non - woven fabric, adjust the compaction range, avoid excessive deformation of the non - woven fabric in a short time, improve the compaction setting quality of the non - woven fabric, and effectively solve the problems in the background art.

[0004] To achieve the above object, the utility model provides the following technical scheme: a non - woven fabric production setting device, which comprises a setting shell, the inside of the setting shell is respectively provided with a roller, a hot - air pipe and a cold - air pipe, and further comprises an adjusting mechanism.

[0005] The adjusting mechanism comprises a left support plate and a rotating plate, the left support plate is located at the inner left end of the shaping housing, the front and rear ends of the up-down adjustable left support plate are rotatably connected with the rotating plates through rotating shafts one, the rollers are rotatably connected between the two rotating plates through rotating shafts two, the hot air pipes are rotatably connected between the two rotating plates, the rollers and the hot air pipes are transversely and spacedly distributed, the non-woven fabric is hot-rolled by the rollers with adjustable inclined arrangement range, the non-woven fabric is gradually compacted, the compacting range is adjustable, the deformation of the non-woven fabric is avoided to be too large in a short time, and the compacting and shaping quality of the non-woven fabric is improved.

[0006] Further, the front end of the shaping housing is provided with a single-chip microcomputer, the input end of the single-chip microcomputer is electrically connected with an external power supply, and the starting and stopping of the whole device are controlled.

[0007] Further, the adjusting mechanism further comprises a cross plate, an I-shaped sliding block and a slide column, the cross plate is arranged at the right end of the left support plate, the inner part of the cross plate is transversely and slidingly connected with the I-shaped sliding blocks, the guide holes in the middle parts of the I-shaped sliding blocks are vertically and slidingly connected with the slide columns, the slide columns are fixedly connected with the upper ends of the hot air pipes corresponding in vertical position, and the vertical angle of the hot air pipes is kept unchanged during the adjusting process.

[0008] Further, the adjusting mechanism further comprises a right support plate and a sliding groove, the right support plate is vertically and slidingly connected with the inner right end of the shaping housing, the left end of the right support plate is provided with the sliding groove, the rotating shaft two of the rightmost roller is slidingly connected with the inner part of the sliding groove, and the cold air pipes are arranged at the right end of the right support plate to adjust the up-down position of the rightmost roller.

[0009] Further, the adjusting mechanism further comprises an electric push rod one and an electric push rod two, the electric push rod one and the electric push rod two are arranged at the top wall of the shaping housing, the lower end of the telescopic end of the electric push rod one is fixedly connected with the left support plate, the lower end of the telescopic end of the electric push rod two is fixedly connected with the right support plate, the input ends of the electric push rod one and the electric push rod two are electrically connected with the output end of the single-chip microcomputer, and power is provided for the adjustment of the rollers.

[0010] Further, the upper end of the shaping housing is provided with a hot air blower, the air inlets of the hot air pipes are communicated with the air outlet of the hot air blower through the soft tubes one, the front end of the shaping housing is provided with a fan, the air inlets of the cold air pipes are communicated with the air outlet of the fan through the soft tubes two, and the input ends of the hot air blower and the fan are electrically connected with the output end of the single-chip microcomputer to provide cold and hot air for the shaping of the non-woven fabric.

[0011] Further, the lower end of the shaping housing is provided with an electric conveying belt, the support plate is arranged between the front and rear inner walls of the shaping housing, the lower surface of the upper end of the belt body of the electric conveying belt is attached to the support plate, and the input end of the electric conveying belt is electrically connected with the output end of the single-chip microcomputer to convey the non-woven fabric.

[0012] Compared with the prior art, the non-woven fabric production shaping device has the following advantages:

[0013] The non-woven fabric is hot-rolled by the roller with adjustable inclination arrangement range, the non-woven fabric is gradually compacted, the compacting range is adjustable, the non-woven fabric is prevented from being deformed too much in a short time, and the compacting and shaping quality of the non-woven fabric is improved. BRIEF DESCRIPTION OF DRAWINGS

[0014] Fig. 1 It is a structural schematic diagram of the whole device of the utility model;

[0015] Fig. 2 It is a structural schematic diagram of the whole device of the utility model;

[0016] Fig. 3 It is a structural schematic diagram of the right supporting plate of the utility model.

[0017] In the drawing: 1, shaping shell, 2, roller, 3, adjusting mechanism, 31, left supporting plate, 32, rotating plate, 33, horizontal plate, 34, I-shaped sliding block, 35, sliding column, 36, right supporting plate, 37, sliding groove, 38, electric push rod one, 39, electric push rod two, 4, hot air pipe, 5, cold air pipe, 6, hot air fan, 7, fan, 8, electric conveying belt, 9, supporting plate, 10, single-chip microcomputer. DETAILED DESCRIPTION

[0018] The technical scheme in the embodiments of the utility model will be described clearly and completely below in combination with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0019] Please refer to Figs. 1-3The embodiment provides a technical scheme: a non-woven fabric production shaping device, comprising a shaping shell 1 which provides support for the arrangement of non-woven fabric shaping components, the inside of the shaping shell 1 is respectively provided with a roller 2, a hot air pipe 4 and a cold air pipe 5, the non-woven fabric is heated by the hot air blown by the hot air pipe 4 first, then the non-woven fabric is compacted by the roller 2, finally the non-woven fabric is cooled by the cold air blown by the cold air pipe 5, the shaping of the non-woven fabric is completed, the front end of the shaping shell 1 is provided with a single-chip microcomputer 10, the input end of the single-chip microcomputer 10 is electrically connected to an external power supply, the starting and stopping of the whole device are controlled, the upper end of the shaping shell 1 is provided with a hot air blower 6, the air inlets of the hot air pipes 4 are all connected to the air outlet of the hot air blower 6 through a hose one, the hot air for the shaping of the non-woven fabric is provided, the front end of the shaping shell 1 is provided with a fan 7, the air inlets of the cold air pipes 5 are all connected to the air outlet of the fan 7 through a hose two, the cold air for the shaping of the non-woven fabric is provided, the input end of the hot air blower 6 and the fan 7 are all electrically connected to the output end of the single-chip microcomputer 10, the lower end of the shaping shell 1 is provided with an electric conveying belt 8, the non-woven fabric is conveyed, the inside walls in front of and behind the shaping shell 1 are provided with a support plate 9, the lower end of the non-woven fabric is provided with support, the non-woven fabric is compacted conveniently, the support plate 9 is attached to the lower surface of the upper end belt body of the electric conveying belt 8, the input end of the electric conveying belt 8 is electrically connected to the output end of the single-chip microcomputer 10, and the adjusting mechanism 3 is further included.

[0020] The adjusting mechanism 3 comprises a left support plate 31 and a rotating plate 32. The left support plate 31 is located at the inner left end of the shaping shell 1 and can be adjusted up and down. The rotating plate 32 is rotatably connected to the front and rear ends of the left support plate 31 through rotating shafts. The rollers 2 are rotatably connected between the two rotating plates 32 through rotating shafts II. The hot air pipes 4 are rotatably connected between the two rotating plates 32. The front and rear air inlets of the hot air pipes 4 are provided with rotating pipes which are rotatably connected to the rotating grooves on the surface of the rotating plates 32. The rollers 2 and the hot air pipes 4 are distributed transversely and at intervals. By moving the left support plate 31 up and down, the angle of the rotating plate 32 gradually tilting from left to right is adjusted, and then the arrangement track of the rollers 2 is adjusted, the change range of the distance between the rollers 2 and the support plate 9 is controlled, and the distance between the rollers 2 and the support plate 9 decreases from left to right in a stepped manner due to the inclination of the rotating plate 32. The rollers 2 gradually compact the non-woven fabric. The adjusting mechanism 3 further comprises a horizontal plate 33, an I-shaped sliding block 34 and a sliding column 35. The horizontal plate 33 is arranged at the right end of the left support plate 31. The I-shaped sliding block 34 is transversely and slidably connected to the inner part of the horizontal plate 33. The sliding column 35 is vertically and slidably connected to the guide hole in the middle of the I-shaped sliding block 34. The upper end of the sliding column 35 is fixedly connected to the corresponding hot air pipe 4 in the vertical position. During the rotation of the rotating plate 32, the horizontal plate 33 always remains horizontal by being fixed to the left support plate 31. The I-shaped sliding block 34 slides transversely in the horizontal plate 33, and the sliding column 35 slides vertically in the guide hole in the middle of the I-shaped sliding block 34, so that the hot air pipe 4 remains vertical. The adjusting mechanism 3 further comprises a right support plate 36 and a sliding groove 37. The right support plate 36 is vertically and slidably connected to the inner right end of the shaping shell 1. The left end of the right support plate 36 is provided with the sliding groove 37. The rotating shaft II of the rightmost roller 2 is slidably connected to the inside of the sliding groove 37. The cold air pipes 5 are arranged at the right end of the right support plate 36. When the right support plate 36 moves downward, the up-and-down positions of the rightmost roller 2 and the cold air pipe 5 are adjusted by the sliding of the rotating shaft II of the rightmost roller 2 in the sliding groove 37. By adjusting the up-and-down position of the rightmost roller 2, the final thickness of the non-woven fabric is controlled. The adjusting mechanism 3 further comprises an electric push rod I 38 and an electric push rod II 39. The electric push rod I 38 and the electric push rod II 39 are arranged at the top wall of the shaping shell 1. The lower end of the telescopic end of the electric push rod I 38 is fixedly connected to the left support plate 31. The lower end of the telescopic end of the electric push rod II 39 is fixedly connected to the right support plate 36. The input ends of the electric push rod I 38 and the electric push rod II 39 are electrically connected to the output end of the single-chip microcomputer 10, thereby providing power for the up-and-down movement of the right support plate 36 and the left support plate 31.

[0021] The working principle of the non-woven fabric production shaping device is as follows: in the process of non-woven fabric production, the non-woven fabric is placed on the upper surface of the electric conveying belt 8, the electric conveying belt 8 is started by the single-chip microcomputer 10, the non-woven fabric is conveyed to the right through the rotation of the electric conveying belt 8, in the conveying process, the air heater 6 is started, the hot air generated by the air heater 6 is blown out from the lower end of the hot air pipe 4, the non-woven fabric is heated, meanwhile, the spacing between the roller 2 and the supporting plate 9 is gradually decreased from left to right in a stepped shape due to the inclination of the rotating plate 32, the non-woven fabric is gradually compacted by the roller 2, then the fan 7 is started, the cold air is blown out from the lower end of the cold air pipe 5, the non-woven fabric is cooled, the shaping of the non-woven fabric is completed, according to the shaping requirement, the electric push rod two 39 is started, the telescopic end of the electric push rod two 39 drives the right supporting plate 36 to move downwards, the upper and lower positions of the rightmost roller 2 and the cold air pipe 5 are adjusted through the sliding of the rightmost roller 2 rotating shaft two in the sliding groove 37, the final shaping thickness of the non-woven fabric is controlled through the adjustment of the upper and lower positions of the rightmost roller 2, then the electric push rod one 38 is started, the telescopic end of the electric push rod one 38 drives the left supporting plate 31 to move upwards and downwards, the angle of the gradually downward inclination of the rotating plate 32 from left to right is adjusted, the arrangement track of the roller 2 is adjusted, the variation range of the spacing between the roller 2 and the supporting plate 9 is controlled, in the rotating process of the rotating plate 32, the horizontal plate 33 always keeps a horizontal state through the fixation with the left supporting plate 31, the I-shaped sliding block 34 slides horizontally in the horizontal plate 33, the slide column 35 vertically slides in the guide hole in the middle of the I-shaped sliding block 34, the hot air pipe 4 keeps a vertical state, meanwhile, the positions of the roller 2 and the cold and hot air are adjusted.

[0022] It is worth noting that the single-chip microcomputer 10 disclosed in the above embodiment can be selected as a PIC16F1823-I / P type single-chip microcomputer, the electric push rod one 38, the electric push rod two 39, the air heater 6, the fan 7 and the electric conveying belt 8 can be freely configured according to the actual application scene, the electric push rod one 38 and the electric push rod two 39 can be selected as ANT-52 type electric push rods, the air heater 6 can be selected as a HAM-G3A-11 type air heater, the fan 7 can be selected as a KND-04F type cold air fan, the electric conveying belt 8 can be selected as an RF-PDSSJ type electric conveying belt, the single-chip microcomputer 10 controls the working of the electric push rod one 38, the electric push rod two 39, the air heater 6, the fan 7 and the electric conveying belt 8 by using the method commonly used in the prior art.

[0023] The above is only an embodiment of the utility model, and does not limit the patent range of the utility model, and any equivalent structure or equivalent process conversion by using the utility model specification and drawing contents, or direct or indirect application in other related technical fields, are also included in the patent protection range of the utility model.

Claims

1. A nonwoven fabric production shaping device comprising a shaping housing (1), the inside of the shaping housing (1) is respectively provided with a roller (2), a hot air pipe (4) and a cold air pipe (5), characterized in that: Also include the adjusting mechanism (3); The adjusting mechanism (3) comprises a left support plate (31) and a rotating plate (32), the left support plate (31) is located at the inner left end of the shaping shell (1), the left support plate (31) is vertically adjustable, the rotating plate (32) is rotatably connected to the front and rear ends of the left support plate (31) through a rotating shaft, the roller (2) is rotatably connected between the two rotating plates (32) through a rotating shaft two, the hot air pipe (4) is rotatably connected between the two rotating plates (32), and the roller (2) and the hot air pipe (4) are transversely and spacedly distributed.

2. The device according to claim 1, wherein: The front end of the shaping shell (1) is provided with a single-chip microcomputer (10), and the input end of the single-chip microcomputer (10) is electrically connected to an external power supply.

3. The device according to claim 1, wherein: The adjusting mechanism (3) further comprises a horizontal plate (33), an I-shaped sliding block (34) and a sliding column (35), the horizontal plate (33) is arranged at the right end of the left support plate (31), the I-shaped sliding block (34) is transversely and slidably connected to the inner part of the horizontal plate (33), the sliding column (35) is vertically and slidably connected to the guide hole in the middle of the I-shaped sliding block (34), and the sliding column (35) is fixedly connected to the upper end of the hot air pipe (4) corresponding in vertical position.

4. The device according to claim 3, wherein: The adjusting mechanism (3) further comprises a right support plate (36) and a sliding groove (37), the right support plate (36) is vertically and slidably connected to the inner right end of the shaping shell (1), the left end of the right support plate (36) is provided with the sliding groove (37), the rotating shaft two of the rightmost roller (2) is slidably connected to the inside of the sliding groove (37), and the cold air pipe (5) is arranged at the right end of the right support plate (36).

5. The device according to claim 4, wherein: The adjusting mechanism (3) further comprises an electric push rod one (38) and an electric push rod two (39), the electric push rod one (38) and the electric push rod two (39) are arranged at the top wall of the shaping shell (1), the lower end of the telescopic end of the electric push rod one (38) is fixedly connected to the left support plate (31), the lower end of the telescopic end of the electric push rod two (39) is fixedly connected to the right support plate (36), and the input ends of the electric push rod one (38) and the electric push rod two (39) are electrically connected to the output end of the single-chip microcomputer (10).

6. The device according to claim 2, wherein: The upper end of the shaping shell (1) is provided with a hot air fan (6), the air inlets of the hot air pipes (4) are communicated with the air outlet of the hot air fan (6) through a soft tube one, the front end of the shaping shell (1) is provided with a fan (7), the air inlets of the cold air pipes (5) are communicated with the air outlet of the fan (7) through a soft tube two, and the input ends of the hot air fan (6) and the fan (7) are electrically connected to the output end of the single-chip microcomputer (10).

7. The device according to claim 2, wherein: The lower end of the shaping shell (1) is provided with an electric conveying belt (8), the front and rear inner walls of the shaping shell (1) are provided with a support plate (9), the support plate (9) is attached to the lower surface of the upper belt body of the electric conveying belt (8), and the input end of the electric conveying belt (8) is electrically connected to the output end of the single-chip microcomputer (10).

Citation Information

Patent Citations

  • Setting device for non-woven fabric production

    CN212895276U