Forming device for spunlace non-woven fabric
By using a drive mechanism to move the spunlace plate in the spunlace nonwoven fabric forming device, the uniform coverage of the spunlace nozzle position is ensured, which solves the problem of uneven fiber entanglement caused by the nozzle gap and improves the strength and uniformity of the nonwoven fabric.
Patent Information
- Application Number
- CN202520463793.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-17
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2035-03-17
AI Technical Summary
In the prior art, the gap between the spray nozzles of spunlace nonwoven fabrics leads to uneven fiber winding, affecting the entanglement between fibers and the strength of the nonwoven fabric.
It employs three spunlace plates, each equipped with fine, medium, and coarse diameter spunlace nozzles. A drive mechanism drives the spunlace plates to move intermittently back and forth within a rectangular housing, ensuring uniform nozzle coverage, overcoming nozzle gap issues, and achieving uniform fiber spunlace.
It improves the uniformity of fiber winding, enhances the strength and firmness of nonwoven fabric, and ensures the uniform reinforcement effect of fiber web.
Smart Images

Figure CN223879972U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to non - woven fabric forming technical field, concretely relates to a kind of forming device of spunlace non - woven fabric. BACKGROUND
[0002] Spunlace non - woven fabric is that high-pressure micro water flow is sprayed to one or more fiber webs, so that fiber is entangled together, so that fiber web is reinforced and has certain strength, and the fabric obtained is spunlace non - woven fabric. Its fiber raw material source is extensive, can be polyester, chinlon, polypropylene, viscose fiber, chitin fiber, microfiber, tencel, silk, bamboo fiber, wood pulp fiber, seaweed fiber etc. Spunlace non - woven process is called jetting or hydroentanglement process, and it is a kind of non - woven fabric processing technology. Spunlace non - woven process produces hydraulic action through continuous spraying of high-pressure water flow. Under this action, arranged fiber starts to surge, displacement and re-arrangement, and mutual entanglement. Fiber web is reinforced and has certain physical and mechanical properties under this action. The mechanism of spunlace reinforcement process is as follows. After fiber web enters spunlace area through net curtain, high-pressure water flow forms continuous "water needle". Water needle is cylindrical, vertically shot to fiber web through spunlace head and water needle plate. In this process, fiber is brought into web bottom from surface by water needle and forms entanglement. After water needle penetration, reflection in different directions is formed, so that fiber web is subjected to penetration of water needle in different directions. Therefore, fiber web receives double action of water column on front and back surfaces in the whole spunlace process, forms entanglement in different directions. This entanglement is random, achieves reinforcement effect, thereby forming spunlace non - woven fabric.
[0003] In the prior art, the utility model with patent number "CN 219137100 U" discloses a kind of for the spunlace non - woven fabric production of jet forming mechanism, water spray plate inside is provided with water channel A, water channel B and water channel C along length direction, water spray plate and the interface of the jet head in the lower part of water channel A are provided with fine-bore jet head, water spray plate and the interface of the jet head in the lower part of water channel B are provided with medium-bore jet head, water spray plate and the interface of the jet head in the lower part of water channel C are provided with coarse-bore jet head, medium-bore jet head and fine-bore jet head and coarse-bore jet head are staggered arrangement, the utility model structure is reasonable, non - woven fabric is spunlaced after being through three kinds of aperture and the jet head of mutual stagger, so that non - woven fabric fiber receives the jet area and rebound area of spunlace area more greatly, greatly improve the entanglement between fiber, to make the strength of non - woven fabric higher, firmness better, and can select to use corresponding jet head, flexibility and greatly improved scope of application.
[0004] However, in the above patent, multiple jet heads of the same caliber on the water spray plate are distributed in a straight line type with a certain distance between two jet heads, so that the non - woven fabric passing through the distance gap cannot be directly spunlaced, making the fiber on the non - woven fabric entangled unevenly. The utility model discloses a water-jet non-woven fabric forming device
[0005] In order to solve the above-mentioned prior art in the lack of place, the utility model provides a water-jet non-woven fabric forming device.
[0006] In order to realize the above-mentioned technical effect, the utility model adopts the following scheme:
[0007] A water-jet non-woven fabric forming device, comprising:
[0008] Rectangular housing, the rectangular housing opening is set down, and the lower end edge of the rectangular housing is provided with a mounting along;
[0009] Supporting plate, the supporting plate is fixedly arranged in the rectangular housing, and the supporting plate is horizontally arranged;
[0010] Water-jet mechanism, the water-jet mechanism includes three water-jet plates arranged at intervals and in parallel, the supporting plate is provided with a slide corresponding to each of the three water-jet plates, the slide vertically penetrates the supporting plate, the water-jet plate is horizontally slidably arranged in the corresponding slide, the three water-jet plates are driven to slide by a driving mechanism, a plurality of water-jet nozzles are uniformly distributed on the water-jet plate along the length direction of the water-jet plate, and the diameters of the water-jet nozzles on the three water-jet plates are sequentially fine, medium and coarse.
[0011] Water supply mechanism, the water supply mechanism includes three water inlet pipes arranged at the top end of the rectangular housing, the three water inlet pipes correspond to the three water-jet plates respectively, and the water inlet pipe is connected to a plurality of water-jet nozzles on the corresponding water-jet plate through a plurality of water supply hoses.
[0012] Preferably, the driving mechanism includes a pneumatic cylinder, the pneumatic cylinder is horizontally mounted on the outer wall of the rectangular housing, the pneumatic cylinder is arranged in the rectangular housing, one end of the three water-jet plates close to the pneumatic cylinder is fixedly connected to each other through a connecting rod, and the pneumatic cylinder is fixedly connected to the connecting rod.
[0013] Preferably, two groups of water-jet mechanisms are arranged in the rectangular housing, the two groups of water-jet mechanisms are arranged at two ends of the rectangular housing respectively, the three water-jet plates of the two groups of water-jet mechanisms are arranged in a staggered mode, and two water-jet plates with the same diameter of water-jet nozzles are arranged adjacent to each other on the two groups of water-jet mechanisms.
[0014] Preferably, grooves are formed in the inner walls of the two sides of the slide along the length direction of the slide, slide rails are protrusively arranged on the two side walls of the water-jet plate and matched with the grooves, and the slide rails are slidably arranged in the corresponding grooves.
[0015] Preferably, the inner end of the water inlet pipe extends into the rectangular housing, a distribution pipe is connected to the inner end of the water inlet pipe, a plurality of water supply openings are arranged at the lower end of the distribution pipe, and the plurality of water supply openings are one-to-one connected to the plurality of corresponding water-jet nozzles through water supply hoses.
[0016] Compared with the prior art, the beneficial effects are:
[0017] The utility model discloses simple structure, convenient to use, through the drive mechanism drive three water plate intermittent reciprocating movement in the rectangular cover, the position of water jet head can move, thereby can overcome the gap problem between adjacent water jet head, can even water jet on non - woven fabric, improve the winding evenness of fiber on non - woven fabric. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is the structure schematic diagram of the utility model.
[0019] Figure 2 It is the cross section schematic diagram of Figure 1 .
[0020] Figure 3 It is another visual angle structure schematic diagram of Figure 1 .
[0021] Figure 4 It is the partial structure schematic diagram of the utility model.
[0022] Figure 5 It is the staggered structure schematic diagram of two groups of water jet mechanism in the utility model.
[0023] Figure 6 It is the support plate structure schematic diagram in the utility model.
[0024] Figure 7 It is the partial structure schematic diagram of rectangular cover in the utility model.
[0025] Figure 8 It is another visual angle structure schematic diagram of Figure 7 .
[0026] Reference signs: 1, rectangular cover;2, installation along;3, air cylinder;4, water inlet pipe;5, support plate;6, water jet head;7, connecting rod;8, distribution pipe;9, water supply opening;10, slide;11, water plate;12, guide groove. DETAILED DESCRIPTION
[0027] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model, and obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments.
[0028] A water jet non - woven fabric forming device, comprising:
[0029] A rectangular cover 1 is provided with an opening downward, and the lower end of the rectangular cover 1 is provided with a mounting edge 2. The rectangular cover 1 is mounted on a rack, and a fiber web for preparing non-woven fabric passes through the lower end of the rectangular cover 1.
[0030] A support plate 5 is fixedly arranged in the rectangular cover 1 and is horizontally arranged.
[0031] A water jet mechanism includes three water jet plates 11 arranged in parallel and at intervals. The length direction of the water jet plates 11 is perpendicular to the running direction of the fiber web. The support plate 5 is provided with a slide 10 corresponding to each of the three water jet plates 11. The length of the slide 10 is longer than the length of the water jet plate 11. The slide 10 vertically penetrates the support plate 5. The water jet plate 11 is arranged to slide horizontally in the corresponding slide 10. The three water jet plates 11 are driven to slide by a driving mechanism. The water jet plate 11 is uniformly provided with a plurality of water jet nozzles 6 along the length direction thereof. The diameters of the water jet nozzles 6 on the three water jet plates 11 are fine, medium and coarse in sequence. The water jet nozzles are the same as the jet head disclosed in the prior art patent No. CN 219137100 U.
[0032] A water supply mechanism includes three water inlet pipes 4 arranged at the top end of the rectangular cover 1. The three water inlet pipes 4 correspond to the three water jet plates 11 respectively. The water inlet pipe 4 is connected to a plurality of water jet nozzles 6 on the corresponding water jet plate 11 through a plurality of water supply hoses (not shown in the figure). The water inlet pipe 4 is connected to an external high-pressure water supply device. The three water inlet pipes 4 supply water to the water jet nozzles 6 of three different diameters respectively.
[0033] The fiber web passes through the lower part of the rectangular cover 1. The driving mechanism drives the three water jet plates 11 to move reciprocatingly in the rectangular cover 1 intermittently. The moving direction of the water jet plate 11 is perpendicular to the running direction of the fiber web, which is the width direction of the fiber web. The position of the water jet nozzle 6 can be moved, so as to overcome the gap problem between adjacent water jet nozzles 6, to uniformly water jet on the non-woven fabric, to improve the winding uniformity of the fiber on the non-woven fabric. In actual use, the length of the water jet plate 11 should be reasonably selected according to the width of the fiber web, so that the water jet plate 11 can still completely cover the width of the fiber web to water jet when moving reciprocatingly in the width direction of the fiber web.
[0034] Preferably, the driving mechanism includes a pneumatic cylinder 3. The pneumatic cylinder 3 is horizontally mounted on the outer wall of the rectangular cover 1. The pneumatic cylinder 3 is arranged to extend into the rectangular cover 1. The three water jet plates 11 are fixedly connected to each other through a connecting rod 7 at the end close to the pneumatic cylinder 3. The pneumatic cylinder 3 is fixedly connected to the connecting rod 7.
[0035] The three water jet plates 11 are driven to move reciprocatingly by the pneumatic cylinder 3.
[0036] Preferably, the rectangular cover 1 is internally provided with two groups of water jet mechanisms, the two groups of water jet mechanisms are respectively arranged at two ends of the rectangular cover 1, and three water jet plates 11 of each of the two groups of water jet mechanisms are arranged staggeredly, and two water jet plates 11 provided with water jet nozzles 6 of the same caliber are arranged adjacently on the two groups of water jet mechanisms.
[0037] The water jet plates 11 of the two groups of water jet mechanisms are arranged staggeredly, so that the water jet plates 11 corresponding to the water jet nozzles 6 of the same caliber have two adjacent water jet plates 11, and the uniform coverage of the fiber web by the water jet nozzles 6 of the same caliber when the fiber web is water jetted is further improved.
[0038] Preferably, the two side walls of the slide 10 are internally provided with grooves along the length direction of the slide 10, and the two side walls of the water jet plate 11 are externally provided with slide edges matched with the grooves, and the slide edges are embedded in the corresponding grooves and slide.
[0039] Preferably, the inner end of the water inlet pipe 4 extends into the rectangular cover 1, the inner end of the water inlet pipe 4 is connected with a distribution pipe 8, the lower end of the distribution pipe 8 is provided with a plurality of water supply openings 9, and the plurality of water supply openings 9 are connected with the plurality of corresponding water jet nozzles 6 through water supply hoses in a one-to-one manner.
[0040] In the description of the present application, it should be understood that the terms "upper", "lower", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship commonly used when the product of the present application is used, or the orientation or positional relationship commonly understood by those skilled in the art, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.
[0041] In addition, the terms "first", "second" are only for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features defined as "first", "second" can explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of "multiple" is two or more, unless otherwise specifically limited.
[0042] Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
Claims
1. A forming device for hydroentangled nonwoven fabric, characterized by The utility model relates to a rectangular cover (1) is set down, the lower end edge of rectangular cover (1) is equipped with the installation along (2), support plate (5) is fixedly arranged in rectangular cover (1), support plate (5) is horizontally arranged, water jet mechanism includes three water jet plates (11) that are spaced and parallel, the slide (10) that support plate (5) is opened with three water jet plates (11) corresponding respectively, the slide (10) vertically penetrates support plate (5), water jet plate (11) is horizontally slidably arranged in corresponding slide (10), three water jet plates (11) are driven to slide through drive mechanism, a plurality of water jet nozzles (6) are evenly distributed and arranged on water jet plate (11) along its length direction, the caliber of water jet nozzle (6) on three water jet plates (11) is fine caliber, medium caliber and thick caliber in turn, water supply mechanism includes three water inlet pipes (4) that are arranged at the top of rectangular cover (1), three water inlet pipes (4) correspond three water jet plates (11) respectively, water inlet pipe (4) is connected through a plurality of water supply hoses a plurality of water jet nozzles (6) on corresponding water jet plate (11). The drive mechanism includes a cylinder (3), the cylinder (3) is horizontally installed on the outer wall of rectangular cover (1), the telescopic rod of cylinder (3) extends into rectangular cover (1), one end of three water jet plates (11) near cylinder (3) is fixedly connected with each other through connecting rod (7), the telescopic rod of cylinder (3) is fixedly connected with connecting rod (7). Two groups of water jet mechanisms are arranged in rectangular cover (1), two groups of water jet mechanisms are arranged at both ends of rectangular cover (1) respectively, and three water jet plates (11) of two groups of water jet mechanisms are arranged staggeredly, two water jet plates (11) with same caliber water jet nozzles (6) are arranged adjacently on two groups of water jet mechanisms. The inner wall of both sides of slide (10) is provided with a sliding groove along the length direction of slide (10), the both side walls of water jet plate (11) are provided with a sliding rail matched with the sliding groove, and the sliding rail is embedded in the corresponding sliding groove and slides. The inner end of water inlet pipe (4) extends into rectangular cover (1), the inner end of water inlet pipe (4) is connected with distribution pipe (8), the lower end of distribution pipe (8) is provided with a plurality of water supply openings (9), and the plurality of water supply openings (9) are connected with a plurality of corresponding water jet nozzles (6) through water supply hoses one by one.
2. The forming device of the hydroentangled nonwoven fabric according to claim 1, wherein 3. The forming device of the hydroentangled nonwoven fabric according to claim 1, wherein 4. The forming device of the hydroentangled nonwoven fabric according to claim 1, wherein 5. The forming device of the hydroentangled nonwoven fabric according to claim 1, wherein
Citation Information
Patent Citations
Spray forming mechanism for spunlace non-woven fabric production
CN219137100U