Automatic vibrating system

Abstract

The utility model relates to the technical field of concrete construction, and discloses an automatic vibrating system which comprises a crane and a hoisting operation frame, the hoisting operation frame comprises a hoisting frame and a vibrating installation frame, two sliding seats are connected to the vibrating installation frame in a sliding mode, and driving units are arranged on the sliding seats. And a vibrating rod and a laser range finder are mounted on the sliding seat. According to the utility model, the laser range finder is arranged on the sliding seat, so that a worker can intuitively know the depth of the vibrating rod inserted into concrete, and insufficient vibrating caused by too shallow insertion of the vibrating rod is prevented; the damage to other reinforcing steel bars and other structures caused by too deep insertion of the vibrating rod is prevented; by arranging the four vibrating rods distributed in a square shape, vibrating dead angles can be reduced, and meanwhile the vibrating speed is increased; by arranging the inner baffle and the outer baffle, mud splashed or dripped during the working period of the vibrating rod is blocked, only the inner baffle and the outer baffle need to be cleaned during cleaning, the cleaning difficulty is reduced, and corrosion of concrete mud to all parts is reduced.

Description

TECHNICAL FIELD

[0001] The utility model relates to concrete building technical field, concretely is an automatic vibration system. BACKGROUND

[0002] With the social development, more and more buildings rise from the earth, with the expansion of construction engineering scale and the progress of construction technology, automatic vibration equipment emerges as the times require, and vibration equipment can effectively discharge the air bubble in concrete, reduce porosity and improve density, thereby enhancing the compressive strength and durability of concrete.

[0003] The existing vibration equipment is usually operated by manual operation, and the depth of insertion into concrete is mostly judged by manual experience, which leads to insufficient vibration caused by insufficient insertion depth and damage to the original structure caused by excessive insertion depth, and the single vibration rod is low in efficiency during vibration operation, and cannot meet the requirements of engineering progress. UTILITY MODEL CONTENTS

[0004] The utility model discloses a kind of automatic vibration systems, solve the problem of insufficient vibration of existing vibration equipment, low efficiency.

[0005] The utility model discloses a kind of automatic vibration systems, including crane, hoisting operation frame, crane is connected with hoisting operation frame, the hoisting operation frame includes hoisting frame and is installed on the vibration mounting frame of hoisting frame, two sliding seats are slidably connected on the vibration mounting frame, two sliding seats are symmetrically arranged, driving unit is arranged on the sliding seat, for adjusting the position of sliding seat on vibration mounting frame;Vibration rod, laser range finder are installed on the sliding seat.

[0006] The driving unit includes vibration stepping motor, gear and rack group, the vibration stepping motor is connected with the gear in gear and rack group, the rack in gear and rack group is installed on vibration mounting frame, vibration stepping motor drives gear to make sliding seat move on vibration mounting frame, realize the longitudinal movement vibration of vibration rod;Crane is moved so that hoisting operation frame moves, realizes the transverse movement vibration of vibration rod.

[0007] In order to better realize the utility model, further, the driving unit also includes commutator, the output end of vibration stepping motor is connected with the input end of commutator, and the output end of commutator is connected with the gear in gear and rack group.

[0008] In order to better realize the utility model, further, damping rubber pad is arranged between the sliding seat and commutator, vibration rod.

[0009] Further, a connecting plate is arranged between the vibrating rod and the damping rubber pad.

[0010] Further, the vibrating installation frame is provided with outer baffle plates on the side and bottom thereof, and inner baffle plates are arranged between the vibrating installation frame and the sliding seat.

[0011] Further, the vibrating installation frame comprises sliding rail longitudinal rods and supporting longitudinal rods, the outer baffle plates are arranged on the supporting longitudinal rods, and the inner baffle plates are arranged on the sliding rail longitudinal rods; the hoisting frame comprises hoisting horizontal rods and hoisting longitudinal rods, and reinforcing inclined rods are arranged between the hoisting horizontal rods and the supporting longitudinal rods.

[0012] Compared with the prior art, the utility model has the following advantages and beneficial effects:

[0013] (1) The utility model discloses a laser range finder is arranged on the sliding seat, and the depth of the vibrating rod inserted into the concrete can be directly understood by the staff, so that the insufficient vibration caused by the vibrating rod inserted too shallowly is prevented, and other steel bars and structures are prevented from being damaged caused by the vibrating rod inserted too deeply.

[0014] (2) The utility model discloses four vibrating rods distributed in square, which can uniformly vibrate the projection coverage area of the hoisting operation frame, reduce the vibration dead angle, and improve the vibration speed.

[0015] (3) The utility model discloses an inner baffle plate and an outer baffle plate, so that the mud splashed or dropped by the vibrating rod during work is shielded, and only the inner baffle plate and the outer baffle plate need to be cleaned during cleaning, the cleaning difficulty is greatly reduced, and the corrosion of the concrete mud on various parts is also reduced. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is a working state structure schematic view of the utility model.

[0017] Figure 2 It is a working state structure schematic view of the utility model.

[0018] Figure 3 It is a local structure schematic view of the utility model.

[0019] Among them: 201 - hoisting horizontal rod, 202 - hoisting longitudinal rod, 203 - vibrating stepping motor, 204 - commutator, 205 - connecting plate, 206 - gear and rack set, 207 - sliding rail longitudinal rod, 208 - vibrating rod, 209 - reinforcing inclined rod, 210 - supporting longitudinal rod, 211 - sliding seat, 212 - damping rubber pad, 213 - inner baffle plate, 214 - outer baffle plate. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative efforts fall within the scope of the present application.

[0021] In the description of the present application, it should be noted that, unless explicitly defined and limited, the terms "mounting", "connection" and "connection" should be understood broadly, for example, it can be fixed connection, or detachable connection, or integrated connection, it can be mechanical connection, or electrical connection, it can be direct connection, or indirect connection through intermediate medium, or internal communication of two elements. For ordinary skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0022] Embodiment 1

[0023] The embodiment provides an automatic vibration system, specifically as shown in Figures 1-3 The hoist is connected with the hoisting operation frame, the hoisting operation frame comprises a hoisting frame and a vibration mounting frame installed on the hoisting frame, two sliding seats 211 are slidingly connected on the vibration mounting frame, the two sliding seats 211 are symmetrically arranged, a driving unit is arranged on the sliding seat 211, which is used for adjusting the position of the sliding seat 211 on the vibration mounting frame, and a vibration rod 208 and a laser range finder are installed on the sliding seat 211. The specific model of the vibration rod 208 and the laser range finder is adaptively selected by those skilled in the art, and will not be described again.

[0024] The driving unit comprises a vibration stepping motor 203 and a gear and rack set 206, the vibration stepping motor 203 is in transmission connection with a gear in the gear and rack set 206, a rack in the gear and rack set 206 is installed on the vibration mounting frame, the vibration stepping motor 203 drives the gear to move the sliding seat 211 on the vibration mounting frame, so as to realize the longitudinal movement vibration of the vibration rod 208, and the hoist is moved to move the hoisting operation frame, so as to realize the transverse movement vibration of the vibration rod 208.

[0025] During vibration compaction, workers start the crane to lift the hoisting frame to the work area. The distance between the hoisting frame and the work surface is then adjusted to 10-20cm. Workers press the start button on the hoisting frame, and the vibrator 208 begins to vibrate. The vibrator stepper motor 203 is then activated. Driven by the stepper motor 203, the gears and racks on the gear and rack assembly 206 mesh, causing the sliding seat 211 to move the vibrator 208 downwards. Once the vibrator 208 is inserted into the concrete, vibration begins. Simultaneously, a laser rangefinder records and displays the downward depth of the sliding seat 211 and the vibrator 208, ensuring the vibration depth matches the preset depth and guaranteeing vibration quality. Four vibrators 208 are distributed at the four corners of the square, allowing for even vibration of the area covered by the hoisting frame's projection, reducing blind spots and increasing vibration speed.

[0026] With the above settings, staff can intuitively understand the depth of the vibrator 208 inserted into the concrete, preventing insufficient vibration caused by the vibrator 208 being inserted too shallowly; at the same time, it can prevent damage to other structural components such as reinforcing bars caused by the vibrator 208 being inserted too deep.

[0027] Example 2:

[0028] This embodiment further expands the driving unit based on the above embodiments, specifically as follows: Figure 1 As shown, the drive unit also includes a commutator 204. The output end of the vibrating stepper motor 203 is connected to the input end of the commutator 204, and the output end of the commutator 204 is connected to the gear in the gear and rack assembly 206.

[0029] The output power of the vibratory stepper motor 203 is reversed by the commutator 204, so that the vibratory stepper motor 203 can drive the gear rack set 206. At the same time, the vibratory stepper motor 203 is placed longitudinally, thereby reducing the lateral dimension of the hoisting frame and enabling the hoisting frame to vibrate some narrow areas.

[0030] The other parts of this embodiment are the same as those in the above embodiments, and will not be described again.

[0031] Example 3:

[0032] This embodiment further extends the above embodiment, specifically as follows: Figure 3 As shown, shock-absorbing rubber pads 212 are provided between the sliding seat 211, the commutator 204, and the vibrator 208. The thickness of the shock-absorbing rubber pads 212 is 5-10mm.

[0033] By setting up the shock-absorbing rubber pad 212, the impact of the vibration of the vibrating rod 208 on the shock-absorbing rubber pad 212 is greatly reduced. After being weakened again by 121, the impact on the vibrating stepper motor 203 is further reduced, thereby improving the moving stability of the sliding seat 211.

[0034] The other parts of this embodiment are the same as those in the above embodiments, and will not be described again.

[0035] Example 4:

[0036] This embodiment further extends the above embodiment, specifically as follows: Figure 3 As shown, a connecting plate 205 is provided between the vibrating rod 208 and the shock-absorbing rubber pad 212.

[0037] The connection strength between the vibrating rod 208 and the sliding seat 211 is further improved by the connecting plate 205, preventing material fatigue damage at the connection between the vibrating rod 208 and the sliding seat 211 due to long-term vibration of the vibrating rod 208.

[0038] The other parts of this embodiment are the same as those in the above embodiments, and will not be described again.

[0039] Example 5:

[0040] This embodiment further extends the above embodiment, specifically as follows: Figure 1 As shown, the vibratory mounting frame is equipped with outer baffles 214 on its sides and bottom, and an inner baffle 213 is installed between the vibratory mounting frame and the sliding seat 211.

[0041] The inner baffle 213 and outer baffle 214 are used to block the mud splashed or dripped by the vibrator 208 during operation. During cleaning, only the inner baffle 213 and outer baffle 214 need to be cleaned, which greatly reduces the difficulty of cleaning and also reduces the corrosion of various components by concrete mud.

[0042] The other parts of this embodiment are the same as those in the above embodiments, and will not be described again.

[0043] Example 6:

[0044] This embodiment further extends the above embodiment, specifically as follows: Figure 1 As shown, the vibratory mounting frame includes a slide rail longitudinal rod 207 and a support longitudinal rod 210. An outer baffle 214 is installed on the support longitudinal rod 210, and an inner baffle 213 is installed on the slide rail longitudinal rod 207. The hoisting frame includes a hoisting horizontal rod 201 and a hoisting longitudinal rod 202. A reinforcing diagonal rod 209 is installed between the hoisting horizontal rod 201 and the support longitudinal rod 210.

[0045] The reinforcing inclined rod 209 is used for reinforcing the connection strength of the hoisting frame and the vibrating installation frame; the hoisting cross rod 201 is 40mm*40mm*310mm in specification; the hoisting longitudinal rod 202 is 40mm*40mm*250mm in specification; the supporting longitudinal rod 210 is 40mm*80mm*1140mm in specification; and the slide rail longitudinal rod 207 is 40mm*40mm*1140mm in specification.

[0046] Other parts of the embodiment are the same as the above-described embodiments, and will not be described again.

[0047] The above is only a preferred embodiment of the present application, and does not limit the present application in any form. Any simple modification or equivalent change made according to the technical essence of the present application to the above embodiment falls within the protection scope of the present application.

Claims

1. An automated vibration system, characterized by: The crane is connected with the hoisting operation frame, the hoisting operation frame comprises a hoisting frame and a vibrating installation frame installed on the hoisting frame, two sliding seats (211) are slidably connected on the vibrating installation frame, the two sliding seats (211) are symmetrically arranged, a driving unit is arranged on the sliding seat (211) and used for adjusting the position of the sliding seat (211) on the vibrating installation frame, and a vibrating rod (208) and a laser range finder are installed on the sliding seat (211); The driving unit comprises a vibrating stepping motor (203) and a gear and rack set (206), the vibrating stepping motor (203) is in transmission connection with a gear in the gear and rack set (206), a rack in the gear and rack set (206) is installed on the vibrating installation frame, the vibrating stepping motor (203) drives the gear to move the sliding seat (211) on the vibrating installation frame, and longitudinal movement vibration of the vibrating rod (208) is realized; the crane is moved to move the hoisting operation frame, and transverse movement vibration of the vibrating rod (208) is realized.

2. The automated vibration system of claim 1, wherein: The driving unit further comprises a commutator (204), the vibrating stepping motor (203) is connected with the input end of the commutator (204), and the output end of the commutator (204) is connected with the gear in the gear and rack set (206).

3. The automated vibration system of claim 1, wherein: Damping rubber pads (212) are arranged between the sliding seat (211) and the commutator (204) and the vibrating rod (208).

4. The automated vibration system of claim 1, wherein: A connecting plate (205) is arranged between the vibrating rod (208) and the damping rubber pad (212).

5. The automated vibration system of claim 1, wherein: Outer baffle plates (214) are installed on the side and the bottom of the vibrating installation frame, and inner baffle plates (213) are installed between the vibrating installation frame and the sliding seat (211).

6. An automated vibration system as claimed in claim 5, wherein: The vibrating installation frame comprises sliding rail longitudinal rods (207) and support longitudinal rods (210), the outer baffle plates (214) are installed on the support longitudinal rods (210), and the inner baffle plates (213) are installed on the sliding rail longitudinal rods (207); the hoisting frame comprises hoisting horizontal rods (201) and hoisting longitudinal rods (202), and reinforcing inclined rods (209) are installed between the hoisting horizontal rods (201) and the support longitudinal rods (210).

Images