Generator hydrogen cooler cleaning equipment

By installing waterproof front and rear end covers and a high-pressure water gun system on the generator hydrogen cooler, the problem of low cleaning efficiency of the hydrogen cooler is solved, achieving safe and efficient automated cleaning, reducing manual labor intensity and improving the durability of the equipment.

CN223882843UActive Publication Date: 2026-02-06HANGZHOU BANGSHENG AUTOMATION TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202520470910.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-18
Publication Date
2026-02-06
Estimated Expiration
2035-03-18

AI Technical Summary

Technical Problem

The existing generator hydrogen cooler cleaning is inefficient, manual cleaning is labor-intensive, and poses safety hazards and equipment damage risks, and cannot achieve automation and effective waterproofing.

Method used

A generator hydrogen cooler cleaning device was designed, which includes a waterproof front cover and a waterproof rear cover. The sealing structure and aluminum alloy flange cover ensure the airtightness. Combined with a high-pressure water gun and a circulating pump system, it achieves automated cleaning and prevents water leakage.

Benefits of technology

It improves cleaning efficiency and safety, reduces manual labor intensity, enhances the equipment's corrosion and wear resistance, and ensures uniformity of cleaning results and a high degree of automation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses generator hydrogen cooler cleaning equipment which comprises a hydrogen cooler and a flushing cart, the flushing cart is connected with a waterproof front end cover through a water inlet pipe, and the hydrogen cooler is fixed between the waterproof front end cover and a waterproof rear end cover. Two end faces of the hydrogen cooler are respectively fixed on one side face of the flange housing, a sealing square strip is arranged between the two end faces, the other side face of the flange housing is respectively connected with the waterproof front end cover and the waterproof rear end cover through buckles, one side of the waterproof front end cover is provided with an elastic necking fixing water gun, and one side of the waterproof rear end cover is provided with a filter screen. The buckle comprises a horizontal clamp fixed to the flange housing, and a strip-shaped pressing plate is arranged at one end of the horizontal clamp. And by arranging the waterproof front end cover and the waterproof rear end cover, waterproof treatment is conducted on the hydrogen cooler in the cleaning process, and the cleaning safety and effect are guaranteed. The labor intensity of workers is reduced while the waterproof effect is achieved, human factors are reduced and eliminated, and the working efficiency and the automation degree are improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to nuclear power station generator equipment technical field, concretely is generator hydrogen cooler cleaning equipment. BACKGROUND

[0002] The inside of the hydrogen cooler of the generator is provided with a plurality of condensing pipes, and a large amount of dirt is generated on the inner wall of the condensing pipes during the daily work of the hydrogen cooler, thereby affecting the cooling of the generator by the hydrogen cooler. In order to ensure the cooling effect of the hydrogen cooler on the generator, the hydrogen cooler of the generator is cleaned. Since other components of the generator have high waterproof requirements, in order to avoid damage to these components caused by water during the cleaning process, only manual cleaning can be used. Manual cleaning is inefficient, labor-intensive, and the cleaning effect is difficult to ensure uniformity, and there are certain safety hazards and equipment damage risks.

[0003] Chinese patent publication number: CN209502420U, publication date: October 18, 2019, discloses a patent named a generator hydrogen cooler flushing device. The patent increases a high-pressure water pump, a water storage tank, a partition, a secondary activated carbon filter screen, a primary activated carbon filter screen, a treated water tank, a circulating pump, and a backflow pipe. The design uses the high-pressure water pump to spray the cleaning water in the water storage tank into the cooler at high speed to flush the cooler. The cleaned water after flushing is delivered to the treated water tank through the water outlet hose. The primary activated carbon filter screen and the secondary activated carbon filter screen in the treated water tank filter the cleaning water, and then the filtered cleaning water is delivered to the water storage tank through the circulating pump for secondary use, thereby realizing the recycling function of the cleaning water. Although the device can clean the hydrogen cooler, it cannot realize the waterproof function. In order to ensure the cleaning effect, manual cleaning is still required. UTILITY MODEL CONTENTS

[0004] The utility model provides generator hydrogen cooler cleaning equipment, through setting up waterproof front end cover and waterproof rear end cover, waterproof treatment is carried out to hydrogen cooler in the cleaning process, guarantees the cleaning safety and effect.

[0005] A further object of the utility model is to reduce the labor intensity while waterproofing, reduce and eliminate the influence of human factors on the cleaning work, and improve the work efficiency and automation degree.

[0006] In order to achieve the above object, the utility model discloses the following technical scheme: generator hydrogen cooler cleaning equipment, including hydrogen cooler, including the washing cart, the washing cart is connected through the water inlet pipe waterproof front end cover, and the hydrogen cooler is fixed between waterproof front end cover and waterproof rear end cover, and the both ends of hydrogen cooler are fixed on the one side of flange cover shell respectively, and the sealing square strip is installed between the both, and the other side of flange cover shell is connected through the buckle waterproof front end cover and waterproof rear end cover respectively, and one side of waterproof front end cover is equipped with the elastic necking fixed water gun, and one side of waterproof rear end cover is equipped with the filter screen. The buckle includes the horizontal clamp fixed on the flange cover shell, and one end of horizontal clamp is equipped with the strip-shaped pressing plate, and the strip-shaped pressing plate is in contact with waterproof front end cover and waterproof rear end cover and is fixed. The bottom end of horizontal clamp is equipped with the fixed seat, and is connected through a plurality of rotating shafts and movable handles on the fixed seat. Through setting waterproof front end cover and waterproof rear end cover, the hydrogen cooler in the cleaning process is waterproofed, and the cleaning safety and effect are guaranteed. While waterproofing, the artificial labor intensity is reduced, and the human factor is reduced and eliminated, and the working efficiency and automation degree are improved.

[0007] Preferably, the hydrogen cooler end face and the flange cover shell are fastened by a plurality of bolts, and the surface of the flange cover shell is subjected to anodic oxidation treatment. Twelve bolts are selected for fixing around the periphery, and the flange cover shell waterproof cover is processed from a 2mm aluminum alloy plate. A sealing square strip is installed between the waterproof front end cover, the waterproof rear end cover and the hydrogen cooler end plate, and three bolts are fastened in the horizontal and vertical directions. Through the double design of bolt fastening and sealing square strip, the sealing property between the hydrogen cooler and the waterproof front end cover and the rear cover during the cleaning process is ensured, and water leakage is effectively prevented. The flange cover shell subjected to anodic oxidation treatment improves the corrosion resistance and wear resistance, and prolongs the service life of the equipment. At the same time, the use of aluminum alloy material ensures the structural strength, reduces the weight of the equipment, and is convenient for operation and maintenance.

[0008] Preferably, the bottom end of the side face of the flange cover shell away from the hydrogen cooler is provided with a middle downwardly inclined water receiving groove, and a drain opening is arranged in the center of the water receiving groove. The flange cover shell is a square shell with two open ends, and the water receiving groove is arranged on the inner wall of the bottom end of the flange cover shell. It is used for discharging sewage. The design of the water receiving groove and the drain opening can effectively collect and discharge the sewage generated during the cleaning process, avoid sewage accumulation and overflow, and keep the inside of the equipment clean.

[0009] Preferably, the waterproof front end cover and the waterproof rear end cover are square pyramid-shaped shells with an open bottom end, and the open end is fixed on one side of the flange cover where the drain port is located. The waterproof front end cover and the waterproof rear end cover are made of transparent waterproof plastic soft curtain structure, and the length of the soft curtain is customized according to the maximum hole distance size of the hole plate. It can be extended to each position of the cooler hole plate. The waterproof front end cover and the waterproof rear end cover are connected to the flange cover through a buckle compression connection, which is convenient for later aging replacement. The square pyramid-shaped shell optimizes the guidance and distribution of water flow, improving the cleaning efficiency. The transparent waterproof plastic soft curtain structure not only ensures the waterproof performance, but also facilitates the observation of the cleaning process, ensuring the cleaning effect. The buckle compression connection simplifies the installation and replacement process, reduces the maintenance cost, and improves the operability and flexibility of the equipment.

[0010] Preferably, the elastic neck is provided on the tip of the waterproof front end cover and is parallel to the end face of the hydrogen cooler. The water gun is connected to the water inlet pipe and is perpendicular to the end face of the hydrogen cooler. The design of the elastic neck can ensure the close fit of the water gun and the end face of the hydrogen cooler, so that the water flow is uniformly distributed, improving the cleaning effect. At the same time, the water gun is arranged perpendicular to the end face of the hydrogen cooler, which further optimizes the water flow impact angle and enhances the cleaning ability of the dirt, ensuring that the cleaning process is more efficient and thorough.

[0011] Preferably, the waterproof rear end cover is connected to the water outlet pipe, and a filter screen is provided on the side close to the end face of the hydrogen cooler. The filter screen is designed to prevent large particles from flowing out. The filter screen is made of stainless steel and can be easily disassembled and washed. When operating, the water pump on the cleaning trolley is turned on, and the personnel use the water gun to perform internal flushing of the hydrogen cooler cooling coil at the waterproof front end cover. The dirty water after cleaning flows out through the waterproof rear end cover. The hydrogen cooler cleaning tool for the generator needs to be equipped with a rubber ball auxiliary high-pressure water flushing system to clean the dirt in the hydrogen cooler pipe. During cleaning, the rubber ball enters the cooling pipe from one side of the hydrogen cooler, and the high-pressure water flow impacts and pushes the rubber ball to clean it. The other side of the hydrogen cooler is provided with a recovery device to recover the rubber ball. The design of the filter screen effectively prevents large particles from entering the subsequent pipeline system, avoiding pipeline blockage and improving the stability of the equipment operation. The filter screen made of stainless steel has good corrosion resistance and durability, and is easy to disassemble and clean, reducing maintenance costs. At the same time, the rubber ball auxiliary high-pressure water flushing system can more thoroughly clean the dirt in the hydrogen cooler pipe, further improving the cleaning effect and the reliability of the equipment.

[0012] Preferably, the flushing trolley is provided with a water tank, a liquid level observation window is arranged on the side of the flushing trolley, and a low liquid level sensor is arranged in the water tank. The volume of the water tank is 200L. The water tank is designed in a square shape and is provided with a liquid level observation window, a low liquid level alarm and a power-off control. The flushing trolley integrates the water tank, the motor and the control system, and is designed in a complete set product form. The control system is completely insulated and isolated from the water tank body. When the water tank is full, the total weight of the flushing trolley is about 270kg. The integrated design of the water tank and the arrangement of the liquid level observation window facilitate the real-time monitoring of the water level by the operator, thereby ensuring the continuity of the cleaning process. The low liquid level sensor and the alarm system can effectively prevent the water tank from drying out and protect the water pump from damage. The square water tank design and the integrated control system improve the stability and reliability of the equipment. Meanwhile, the insulation and isolation design ensures the safety of the operator and reduces the risk of equipment operation.

[0013] Preferably, a circulating pump is arranged in the flushing trolley, one end of the circulating pump is connected to a water outlet interface of the water tank, and a water inlet interface of the water tank is arranged at the top end of the flushing trolley. The circulating pump is a stainless steel cold and hot water circulating pump with an outlet pressure of 10MPa, a frequency conversion adjustment, a power of 3.5kw and an inlet and outlet pipe diameter of 20mm. The water tank blowdown valve has a pipe diameter of 25mm. The high-pressure water gun has a water outlet. The circulating pump automatically operates, and after being turned off, the circulating pump stops operating synchronously. The use of the stainless steel cold and hot water circulating pump ensures the stability and high-pressure output of the water flow, which can effectively remove stubborn dirt in the hydrogen cooler. The frequency conversion adjustment function can flexibly adjust the water pressure according to the cleaning requirements, thereby improving the adaptability and cleaning effect of the equipment. Meanwhile, the automatic operation and synchronous shutdown design of the circulating pump simplify the operation process, improve the work efficiency and reduce the manual intervention.

[0014] Preferably, a plurality of rollers and handles are arranged on the lower surface of the flushing trolley, and the rollers are provided with brake members. The wheel spokes are fixed and two-way with brakes. The flushing trolley is provided with two sets of high-pressure water guns, about 10 meters of inlet and outlet water pipes and about 15 meters of blowdown pipes. The design of the rollers and handles enables the flushing trolley to have good mobility and be convenient to move and position between different sites. The arrangement of the brake members ensures the stability of the equipment during operation and avoids safety hazards caused by accidental movement. The equipped high-pressure water guns, long-distance inlet and outlet water pipes and blowdown pipes further improve the flexibility and application range of the equipment and meet the cleaning requirements in different scenarios.

[0015] The flushing trolley is preferably provided with a pressure valve for adjusting the pressure of the water gun. The working modes include a standard mode, a strong mode and a general mode. The water volume at the pump outlet is adjusted by adjusting the opening degree of the manual valve at the rear of the flushing trolley, so as to switch the modes. A pointer pressure gauge is installed at the pipeline, so as to visually adjust the opening degree of the valve. The pressure valve and the multi-mode design can flexibly adjust the pressure of the water gun according to different cleaning requirements and dirt levels, so as to ensure the cleaning effect and avoid damage to the equipment due to the excessively high pressure. The manual valve and the pointer pressure gauge enable the operator to visually control and adjust the pressure, thereby improving the operation convenience and reliability of the equipment.

[0016] The generator hydrogen cooler cleaning equipment has the advantages that the waterproof front end cover and the waterproof rear end cover are arranged, the hydrogen cooler in the cleaning process is subjected to waterproof treatment, the cleaning safety and effect are ensured, the waterproof function reduces the labor intensity, the influence of human factors on the cleaning work is reduced and eliminated, and the working efficiency and the automation degree are improved. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 Fig. 1 is a structural schematic view of a waterproof front end cover of the utility model.

[0018] Figure 2 Fig. 1 is a structural schematic view of a waterproof front end cover of the utility model.

[0019] Figure 3 Fig. 2 is a structural schematic view of a flushing trolley of the utility model.

[0020] Figure 4 Fig. 2 is a structural schematic view of a flushing trolley of the utility model.

[0021] Figure 5 Fig. 3 is an enlarged view of a buckle of the utility model.

[0022] Fig. 1 is a structural schematic view of a waterproof front end cover of the utility model. DETAILED DESCRIPTION

[0023] In order to make the purpose, technical scheme and advantages of the utility model embodiment clearer, the technical scheme in the utility model embodiment will be clearly and completely described below in combination with the drawings in the utility model embodiment. Obviously, the described embodiments are part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor belong to the protection scope of the utility model.

[0024] In modern industrial production, efficient operation of the generator is crucial, and the hydrogen cooler as a key component of the generator cooling system directly affects the performance and life of the generator. The generator hydrogen cooler cleaning equipment provided by the utility model effectively solves many problems in the hydrogen cooler cleaning process through a series of innovative designs, greatly improving the safety, effect and working efficiency of cleaning.

[0025] The generator hydrogen cooler cleaning equipment provided by the utility model, the core revolves around the hydrogen cooler 8, and the main components include the flushing cart 1, the waterproof front end cover 2 and the waterproof rear end cover. The flushing cart 1 is connected with the waterproof front end cover 2 through the water inlet pipe, and the hydrogen cooler 8 is stably fixed between the waterproof front end cover 2 and the waterproof rear end cover. This structure design forms a relatively closed cleaning space, which provides a basic guarantee for the subsequent cleaning work.

[0026] As shown in Figure 1 The two end faces of the hydrogen cooler 8 are fixed on one side of the flange cover shell 3 respectively, and a sealing square bar 5 is installed between them. In order to ensure the stability of the connection, the end face of the hydrogen cooler 8 and the flange cover shell 3 are fastened by a plurality of bolts, and 12 bolts are uniformly distributed around. In actual operation, the 12 bolts are distributed according to accurate spacing and position, and uniformly exert the fastening force, so that the hydrogen cooler 8 and the flange cover shell 3 are tightly fitted. At the same time, the sealing square bar 5 plays an important role, which is filled in the contact gap between the hydrogen cooler 8 and the flange cover shell 3 to prevent water from penetrating in the cleaning process. In addition, the flange cover shell 3 is processed by 2mm aluminum alloy sheet, and the surface is treated by anodic oxidation. The anodic oxidation treatment not only improves the corrosion resistance of the flange cover shell 3, so that it can be used in a humid cleaning environment for a long time without being corroded, but also enhances the wear resistance and prolongs the service life of the equipment. The characteristics of aluminum alloy material itself ensure the structural strength, at the same time, reduce the weight of the equipment, so that it is more convenient in the process of installation, disassembly and transportation, and convenient for operators to maintain and operate.

[0027] The flange cover 3 is provided with an intermediate downwardly inclined water receiving groove 5 at the bottom end of the side away from the hydrogen cooler 8, and the water receiving groove 5 is provided with a sewage outlet 6. The flange cover 3 is a square shell with open ends, and the water receiving groove 5 is arranged on the inner wall of the bottom end thereof. When the hydrogen cooler 8 is cleaned, the water flow will carry dirt out of the hydrogen cooler 8, and the inclined design of the water receiving groove 5 can guide the water flow to naturally converge at the sewage outlet 6. The sewage outlet 6 is like a “drainage hub” that concentrates the sewage generated during cleaning and is discharged, avoiding the accumulation of sewage inside the equipment, keeping the inside of the equipment clean, and preventing corrosion or damage to other parts of the equipment due to the accumulation of sewage.

[0028] As shown in Figure 1 , the waterproof front end cover 2 and the waterproof rear end cover are square pyramidal shells with open bottoms, and the open ends are fixed on the side of the flange cover 3 provided with the sewage outlet 6. They are made of transparent waterproof plastic soft curtain structure, and the length of the soft curtain is customized according to the maximum hole distance size of the inner diagonal of the orifice plate to ensure that it can extend to each position of the cooler orifice plate. During cleaning, the water flow flows down along the inner wall of the soft curtain, guiding the water flow to converge at the sewage outlet 6 at the bottom, optimizing the guidance and distribution of the water flow, and improving the cleaning efficiency. The transparent waterproof plastic soft curtain structure not only ensures good waterproof performance, but also allows operators to observe the internal situation during cleaning, real-time monitor the cleaning progress and effect, and ensure the comprehensiveness and thoroughness of the cleaning work.

[0029] As shown in Figure 2 and Figure 5 , the waterproof front end cover 2 and the waterproof rear end cover are connected to the flange cover 3 by a buckle 6. The buckle includes a horizontal clamp 6.1 fixed to the flange cover, one end of the horizontal clamp 6.1 is provided with a strip-shaped pressing plate 6.2, and the strip-shaped pressing plate 6.2 is in contact with and fixed to the waterproof front end cover and the waterproof rear end cover. The bottom end of the horizontal clamp 6.1 is provided with a fixed seat, and the fixed seat is connected through a plurality of rotating shafts and movable handles. The length of the rotating shaft close to the strip-shaped pressing plate 6.2 is less than the length of the rotating shaft at the other end, and the buckle 6 is connected in a simple and convenient manner. During installation, the operator only needs to align the buckle 6 with the corresponding position and gently operate the movable handle to complete the connection; when it is necessary to replace the aging waterproof front end cover 2 and the waterproof rear end cover later, the buckle 6 can also be easily opened, and the old soft curtain can be removed and replaced with a new one. This connection method greatly simplifies the installation and replacement process, reduces maintenance costs, improves the operability and flexibility of the equipment.

[0030] As shown in Figure 1As shown, the elastic necking 4 is provided on the tip of the waterproof front end cover 2, and is parallel to the end face of the hydrogen cooler 8, and the water gun 7 is arranged perpendicularly to the end face of the hydrogen cooler 8 and connected to the water inlet pipe. The design of the elastic necking 4 is a clever detail, which can adapt to the shape and position of the end face of the hydrogen cooler 8, ensuring that the water gun 7 can flush to each position of the end face of the hydrogen cooler 8. When the water gun 7 sprays water, this close fit waterproof can make the water flow evenly distributed on the end face of the hydrogen cooler 8, avoiding the situation that the water flow cannot be sprayed, thereby improving the cleaning effect. At the same time, the water gun 7 is arranged perpendicularly to the end face of the hydrogen cooler 8, further optimizing the water flow impact angle, so that the water flow can act on the dirt on the surface of the hydrogen cooler 8 with the greatest impact force, enhancing the cleaning ability of the dirt, ensuring that the cleaning process is more efficient and thorough.

[0031] The waterproof rear end cover is connected to the water outlet pipe, and a filter screen is arranged on the side close to the end face of the hydrogen cooler 8. The filter screen is made of stainless steel material and can be easily disassembled and washed. During the cleaning process, the dirty water after cleaning will carry various dirt from the hydrogen cooler 8 and pass through the waterproof rear end cover. The filter screen acts like a "guardian" and can effectively prevent large particles from flowing out with the water flow and entering the subsequent pipeline system. If large particles enter the pipeline, it may cause pipeline blockage and affect the normal operation of the equipment. The filter screen made of stainless steel material has good corrosion resistance and can be used in a humid environment for a long time without rusting, and its durability also ensures the service life of the filter screen. In addition, the filter screen is easy to disassemble and wash, and the operator can regularly disassemble and clean the filter screen to ensure that its filtering effect remains good at all times, reducing maintenance costs.

[0032] As shown in Figure 3 and Figure 4 , the flushing trolley 1 is provided with a water tank, and the volume of the water tank is 200L, which adopts a square design. The flushing trolley 1 is provided with a liquid level observation window 1.5 on the side, and the operator can intuitively understand the water level in the water tank through the liquid level observation window 1.5, so as to conveniently supplement the water source in time and ensure the continuity of the cleaning process. The water tank is also provided with a low liquid level sensor, which will trigger the alarm system when the water level drops to a certain degree, and the control system will automatically cut off the power supply to prevent the water tank from drying out and protect the water pump from being damaged. The design of this liquid level monitoring and alarm system improves the stability and reliability of the equipment operation.

[0033] The flushing trolley 1 is provided with a circulating pump, one end of the circulating pump is connected with the water tank outlet 1.2, and the top end of the flushing trolley 1 is provided with a water tank inlet 1.1. The circulating pump is selected to be a stainless steel cold and hot water circulating pump, the outlet pressure can reach 10 MPa, has a frequency conversion debugging function, the power is 3.5 kw, and the inlet and outlet water pipe diameter is 20 mm. The stainless steel cold and hot water circulating pump can ensure the stability and high pressure output of the water flow, and the powerful water pressure can effectively remove stubborn dirt in the hydrogen cooler 8. The frequency conversion debugging function can flexibly adjust the water flow pressure according to the cleaning demand, can accurately control the water pressure when cleaning the hydrogen cooler 8 with different degrees of dirt, and improves the adaptability and cleaning effect of the equipment. The circulating pump automatically runs, and when the cleaning work is turned off, the circulating pump stops running synchronously. The automatic design simplifies the operation process, improves the work efficiency, and reduces the manual intervention.

[0034] As shown in Figure 2 The lower surface of the flushing trolley 1 is provided with a plurality of rollers 1.4 and handles 1.3, four rollers 1.4 are preferably arranged in the embodiment, the rollers 1.4 are provided with brake parts, two radial and two universal belt brakes. The design of the rollers 1.4 and the handles 1.3 makes the flushing trolley 1 have good mobility, and the operator can easily push the trolley to move and position between different sites. When it is necessary to fix the position of the trolley for cleaning operation, the brake parts can play a role to ensure the stability of the equipment during operation and avoid safety hazards caused by accidental movement. The flushing trolley 1 is also provided with two sets of high-pressure water guns 7, and the preparation inlet and outlet pipes are about 10 meters, and the drain pipe is about 15 meters. The long distance of the inlet and outlet pipes and the drain pipe and the equipped multiple sets of high-pressure water guns 7 further improve the flexibility and application range of the equipment, which can meet the cleaning needs in different scenes, whether in a narrow space machine room or in a large maintenance workshop, the hydrogen cooler 8 cleaning work can be conveniently carried out.

[0035] The flushing trolley 1 is provided with a pressure valve for adjusting the pressure of the water gun 7, and the working modes are divided into standard mode, strong mode and general mode. The operator can adjust the water quantity at the pump outlet by adjusting the opening degree of the manual valve behind the flushing trolley 1, so as to realize mode switching. A pointer type pressure gauge is installed at the pipeline, and the operator can directly observe the pressure change, and flexibly adjust the pressure of the water gun 7 according to different cleaning requirements and dirt levels. When cleaning the hydrogen cooler 8 with light dirt, the standard mode or the general mode can be selected, so that the cleaning effect can be ensured and the equipment can be prevented from being damaged due to too high pressure; when cleaning the hydrogen cooler 8 with heavy dirt, the strong mode can be switched to, so that the water pressure is increased, and it is ensured that the dirt is thoroughly cleaned. The pressure adjustment and multi-mode design improve the operation convenience and reliability of the equipment. The hydrogen cooler 8 of the generator is 11 meters long, the inner cooling water pipe has an inner diameter of 18.6 mm and a wall thickness of 1 mm, and at least two sets of special nylon pipe brushes are arranged in the flushing trolley 1 to clean the dirt attached to the inner wall of the hydrogen cooler 8, so that the attached dirt is separated from the pipe wall; the maximum pressure at the pressure outlet of the equipment should be not less than 10 MPa, the outlet pressure of the water gun 7 is not higher than 1.2 MPa, the maximum flow is not less than 100 L / h, the pressure of the equipment can be adjusted, and a pressure safety valve is arranged.

[0036] The cleaning process.

[0037] When the hydrogen cooler 8 is cleaned, the hydrogen cooler 8 is first installed between the waterproof front end cover 2 and the waterproof rear end cover, and the connection is ensured to be tight and sealed well through the bolts and the sealing square bar 5. Then the operator starts the water pump in the flushing trolley 1, goes to the waterproof front end cover 2, and holds the water gun 7 to clean the inside of the cooling coil of the hydrogen cooler 8. During the cleaning process, appropriate working mode can be selected according to the dirt level, and the pressure of the water gun 7 is controlled by adjusting the pressure valve and the manual valve. During cleaning, the rubber balls enter the cooling pipe from one side of the hydrogen cooler 8, and the rubber balls are cleaned by using high-pressure water flow impact and pushing. The other side of the hydrogen cooler 8 is provided with a recycling device to recycle the rubber balls. The dirty water after cleaning flows out through the waterproof rear end cover, is filtered through the filter screen, and is discharged out of the equipment through the water receiving groove 5 and the sewage outlet 6. During the cleaning process, the operator can observe the cleaning condition through the transparent waterproof front end cover 2 and the waterproof rear end cover, and ensure the cleaning effect. At the same time, the water level in the water tank is monitored in real time through the liquid level observation window 1.5, and when the water level is too low, the low liquid level sensor will alarm and automatically power off, reminding the operator to supplement the water source in time.

[0038] The generator hydrogen cooler cleaning equipment of the utility model realizes efficient and safe cleaning of the hydrogen cooler 8 through careful design and collaborative work of various components. Not only the cleaning effect is ensured, but also the manual labor intensity is reduced, the influence of human factors on the cleaning work is reduced, the working efficiency and the automation degree are improved, and a reliable solution is provided for the maintenance of the generator hydrogen cooler.

[0039] Obviously, the above embodiments are merely exemplary and not intended to limit the embodiments. Based on the above description, one of ordinary skill in the art can make other different forms of changes or modifications. Here, it is not necessary and impossible to enumerate all the embodiments. The obvious changes or modifications derived therefrom are still within the protection scope of the present application.

Claims

1. A hydrogen cooler cleaning device for a generator, comprising a hydrogen cooler, characterized in that, a flushing trolley is connected to a waterproof front end cover through a water inlet pipe, and the hydrogen cooler is fixed between the waterproof front end cover and a waterproof rear end cover; the two end faces of the hydrogen cooler are respectively fixed on one side of a flange cover, and a sealing square bar is installed between the two end faces, the other side of the flange cover is connected to the waterproof rear end cover and the waterproof front end cover with an elastic neck through buckles, the buckles comprise horizontal clamps fixed on the flange cover, and one end of the horizontal clamps is provided with a strip-shaped pressing plate.

2. The generator hydrogen cooler cleaning apparatus of claim 1, wherein, The end face of the hydrogen cooler and the flange cover are fastened by a plurality of bolts, the surface of the flange cover is subjected to anodic oxidation treatment, and the waterproof front end cover is provided with an elastic neck to fix a water gun.

3. The generator hydrogen cooler cleaning apparatus according to claim 1 or 2, characterized by, The bottom end of the side of the flange cover away from the hydrogen cooler is provided with a central downwardly inclined water collecting groove, and the center of the water collecting groove is provided with a sewage outlet.

4. The generator hydrogen cooler cleaning apparatus of claim 1, wherein, The waterproof front end cover and the waterproof rear end cover are square conical shells with an open bottom end, the open end is fixed on the side close to the flange cover, and the strip-shaped pressing plate is in contact with the waterproof front end cover and the waterproof rear end.

5. The generator hydrogen cooler cleaning apparatus of claim 2, wherein, The elastic neck is arranged on the tip of the waterproof front end cover and is parallel to the end face of the hydrogen cooler, and the water gun is arranged perpendicularly to the end face of the hydrogen cooler and connected to the water inlet pipe.

6. The generator hydrogen cooler cleaning apparatus of claim 1, wherein, The waterproof rear end cover is connected to a water outlet pipe, and the side close to the end face of the hydrogen cooler is provided with a filter screen, the bottom end of the horizontal clamp is provided with a fixing seat, and the fixing seat is connected to a plurality of rotating shafts and movable handles.

7. The generator hydrogen cooler cleaning apparatus of claim 1, wherein, The flushing trolley is provided with a water tank, and the side of the flushing trolley is provided with a liquid level observation window, and the water tank is provided with a low liquid level sensor.

8. The generator hydrogen cooler cleaning apparatus according to claim 1 or 7, characterized by, The flushing trolley is provided with a circulating pump, one end of the circulating pump is connected to a water outlet interface of the water tank, and the top end of the flushing trolley is provided with a water inlet interface of the water tank.

9. The generator hydrogen cooler cleaning apparatus of claim 8, wherein, The bottom surface of the flushing trolley is provided with a plurality of rollers and handles, and the rollers are provided with brake members.

10. The generator hydrogen cooler cleaning apparatus according to claim 1 or 7, characterized by, The flushing trolley is provided with a pressure valve for adjusting the pressure of the water gun.

Citation Information

Patent Citations

  • Generator hydrogen cooler flushing device

    CN209502420U